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Woods Equipment MAN0063 manual

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Table of contents for the manual

  • Page 1

    MAN006 3 (R ev . 1/25 /02) 1 1 1876 LOADER MOUNTING KIT mounting to Includes V alve Kit 46675 Hose Kit s 57923 1001420 Loaders 1020 1027 Ford New Holland T ractor Models 2810, 2910, 3910 FW A 3230, 3430, 3930, 4610, 4630 2WD & FW A 4000, 4100, 41 10, 4600, 4610 All-Purpose 2WD MAN0063[...]

  • Page 2

    ii Introduc tion (2/9/01) T O THE DE ALER: Assemb ly and proper i nstallation of this p roduct is the re sponsibil ity of the WOODS dealer . Read manual instructi ons and safet y rules. Make su re all items on the Dealer ’s Pr e-Delivery and Deliver y Check L ists in the Operator ’s Manual are com pleted befo re releas ing equip ment to the own[...]

  • Page 3

    SAFETY 1 Loader M ounting Kit (9/1 1/00) INST ALLA TION  During inst allation, the tractor engine should be off, the ke y re moved and th e bra kes l ocked . D o not disconnect hy draulic lin es until attachments are removed or lowered to the ground and system pressure is rel eased by operating valve levers. Never operate any hydraul i c cyl i n[...]

  • Page 4

    2 SAFETY Loader M ounting Kit (9/ 1 1/00) (Safety R ules continue d from prev ious pa ge)  Do not connect a low-pres sure hydraulic hose into a high-pres s ure system—it will burst th e hose. Do not use a high-pressure hose in pla ce of a low- pressure hose—it i s possible t o rupture the valve.  Always wear relatively tight and belted cl[...]

  • Page 5

    SAFETY 3 Loader M ounting Kit (9/1 1/00)  Keep all persons away from operator cont ro l area while p erforming adjustmen t s, service, or maintenance.  Ti ghten all bolts, nut s and screws to torque chart specification s. Check that all cotter pin s are inst alle d secu rely to en sure equipment is in a safe condition before putting unit into[...]

  • Page 6

    4 SAFETY MAN006 3 (12/15/00) 11 9 1 2 3 6 5 7 4 Loader Mount (Left Side) Optional Loader Control V alv e 10 8 M O D E LN O . S E R I A LN O . MASS (KG) ID NO. OREGON, IL U.S.A. YR OF MFG. 4 - SERIAL NUMBER P LATE 2 - PN 56053 W ARNING Read and understand Operator ’ s Manual before operating. (Replacement manuals are available from dealer or , in [...]

  • Page 7

    SAFETY 5 MAN0063 (R ev . 12/15/00) W ARNING 56050-A CRUSHING HAZARD T o avoid injury or death: Do not walk or work un - derneath a raised loader . Lower loader to ground before leaving tractor seat. F ALLING HAZARD T o avoid injury or death: Do not work from or allow riders on loader or its attachments. W ARNING (Safety D ecals continu ed from prev[...]

  • Page 8

    6 Mount Installation MAN0063 (12/15/00) NOTES[...]

  • Page 9

    Mount Installation 7 MAN00 63 (12/ 15/0 0) LOADER MOUNT INST ALLA TION ■ Only use #1 1 1 8 76 Loader M ounting Kit for mounting W oods 1020/1027 loaders on For d New Holland 281 0, 2910, 3910 FW A & 3230 , 3430, 3930, 4610, 4630 2WD & FW A, and 4000, 4100, 41 10, 4600, 461 0 all-purpose 2W D trac- tors. Any other use or modification of t [...]

  • Page 10

    8 Mount Installation MAN0063 (12/15/00) LOADER MOU NT INST A LLA TION Cont’d Figure 1 #1 1 18 76 Loader Mounting Kit Inst all Front Support NOTE: L eave cap screws loo se until front supp ort and lo ader mounts ar e comple tely installed . 1. Attach front s upport to tractor , using c ap screws (1 1) and harden ed flat w ashers (13) a s shown i n[...]

  • Page 11

    Mount Installation 9 MAN00 63 (12/ 15/0 0) LOADER MOUNT INST ALLA TION C ont’d Install Grill Guard (Optiona l) 1. Attach gr ill guard to fro nt support, usi ng four 3/4 NC x 2 hex h ead cap s crews (15), f lat washers (1 3), lock was hers (23 ), and nuts (22 ). NOTE: Insta ll cap sc rews from i nside fron t support as shown in Figure 3. 13. 57798[...]

  • Page 12

    10 Mount Installation MAN0063 (12/15/00) LOADER MOU NT INST A LLA TION Cont’d Att ach Side Rails to Rear Mount s & Front Support 1. Attach side rail to inside of righ t rear mount, using four carriage bol ts (12), flat washe rs (14), and hex nuts (10) as shown in Figure 5. 2. Attach s ide rail to outside of front support, us ing two cap s cre[...]

  • Page 13

    Hydraulic Installation 1 1 MAN006 3 (12/15/00) CONTROL V AL VE & H OSE KIT INST ALLA TION ■ Keep hands and body away from pressur- ized lines. Use pape r or cardboard, not hands or other body p art s to check for leaks. Wear safety goggles. Hydra uli c fluid under pr e ssure can easily pen etrate skin and will cau se seri- ous injury or death[...]

  • Page 14

    12 Hydraulic Installation MAN006 3 (12/15/00) 1 #57923 Hose Kit Using T racto r Remote Control General De scription These ins tructions are for o perating the l oader using the tr actor hydraul ic remot e control lev er . T o use this hydrau lic conne ction, the tractor must b e equipped wi th two hydrauli c levers an d four tractor hydraulic coupl[...]

  • Page 15

    Hydraulic Installation 13 MAN006 3 (12/15/00) #57923 Hose Kit Cont’d Route Hy draulic Hose s 1. Route hoses alo ng loader mount, und er the right sid e of the op erator ’s platform, and over th e rear axle . Be sure to avoi d contact wit h 3-poi nt linkage , brake pedals, a nd other moveable tractor comp onents. Hoses mu st be route d so they a[...]

  • Page 16

    14 Hydraulic Installation MAN006 3 (12/15/00) #57923 Hose Kit Cont’d V er ificat ion of Control Movement s 1. Mo unt loader to tract or: Remo ve mount pins from load er uprights. A lign tractor w ith loader an d slowly drive tracto r into loade r . Shut off tractor . 2. Conne ct loade r feedline hose s to tractor hydraulic couple rs. See Figu re [...]

  • Page 17

    Hydraulic Installation 15 MAN006 3 (12/15/00) 2 #46675 Control V alve Kit & #10014 20 Hose Kit General Des cription This hy draulic c onnectio n uses a sin gle-lev er con- trol valve mo unted to the right loade r mount with a mounting plate as s hown. IMPORT ANT ■ Hydraul ic valves mu st be connected t o the tractor h ydraulic system as sh ow[...]

  • Page 18

    16 Hydraulic Installation MAN006 3 (12/15/00) #46675 Contro l V a lve & #1001420 Hose Kit Cont’d 2 39 41 42 43 36 37 35 8 9 40 38 10 32 33 34 30 CD5740 11 Assemble Control V alve Kit 1. Install t he contr ol lever : a.) Thr ead end of h andle (1 ) into valv e. b.) Align handl e so that end with longer be nd is pointin g toward the adapter fi [...]

  • Page 19

    Hydraulic Installation 17 MAN006 3 (12/15/00) #46675 Control V alve & #1001420 Hose Kit Cont’d 2 Install #100 14 21 Adapte r Plate fr om Hose Kit ■ Before attempting to inst all this kit, the fol- lowing must be observed: 1. Shut off engine, plac e transmission in neutral, and apply p arking brake. 2. Fully lower any equipment suppor ted by[...]

  • Page 20

    18 Hydraulic Installation MAN006 3 (12/15/00) #46675 Control V alve & #1001420 Hose Kit Cont’d 2 7 PO WER BEY OND 7 1 1 2 3 4 5 8 9 10 11 11 12 11 13 14 15 7 OUT IN 6 CD5788 Figure 14 #10014 20 Hose Kit Asse mbly Inst all Hydraulic Hose s 1. A ttach 90-de gree hose ends to control val ve IN, OUT , and PBY adap ters as shown in Figure 15.[...]

  • Page 21

    Hydraulic Installation 19 MAN006 3 (12/15/00) #46675 Control V alve & #1001420 Hose Kit Cont’d 2 Install #58033 Hose Hanger Br a cket 1. Insta ll hose hanger br acket (8) under platform between brake pedals and chassi s as shown in Fi g- ure 16. 2. Sec ure with hex head cap screw (10), flat washers ( 1 1), a nd lock nut (12). 3. Route hoses t[...]

  • Page 22

    20 Hydraulic Installation MAN006 3 (12/15/00) #46675 Control V alve & #1001420 Hose Kit Cont’d 2 Connect OUT Hose t o T ractor Rear Axle 1. Remov e the top fil ler plug, l ocated on th e right side of th e tractor rea r axle. 2. Remov e gasket from fil ler plug. Install gaske t onto adapte r (1) and install as sh own in Figur e 18. 3. Install[...]

  • Page 23

    Hydraulic Installation 21 MAN006 3 (12/15/00) #46675 Control V alve & #1001420 Hose Kit Cont’d Connect Work Port Hoses 1. Control va lve kit cont ains 54” ho ses assembl ed with q uick coup lers. Attach hos es to v alve work ports A, B, C, and D, fol lowing th e color sc heme shown in Figu re 20. 2. I dentify th e corres ponding fe edline l[...]

  • Page 24

    22 Hydraulic Installation MAN006 3 (12/15/00) #46675 Control V alve & #1001420 Hose Kit Cont’d V er ificat ion of Control Movement s 1. Mo unt loader to tract or: Remo ve mount pins from loa der uprigh ts. Align tractor with loader and slowly drive tracto r into loade r . Shut off tractor . 2. Conne ct loader feedline hoses to control val ve [...]

  • Page 25

    PA R T S 2 3 MAN006 3 (12/15/00) Loaders 1020 1027 P ARTS INDEX 1 1 1876 LOADER MOUNTING KIT #1 1 1876 LOA DER MOUNT KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 #57923 H OSE KIT (FOR USE WITH TRACT OR REMOTE CONTROL) . . . . . . . . . . . . . . . 25 #46675 C ONTROL V AL VE KIT (FOR 1020 & 1027 LOADERS) . . . . . . . . . .[...]

  • Page 26

    24 P AR TS MAN006 3 (12/15/00) #1 1 1876 LOADER MOUNTING KIT 1 2 3 4 4 2 1 1 0 1 0 1 1 1 1 1 2 1 2 1 3 2 3 1 3 1 3 13 1 1 4 14 1 1 5 11 1 2 5 2 2 5 1 4 1 0 1 6 2 4 CD5819A R E F P ART QTY DESCRIPTION 1 1001628 1 Right rear mount 2 1001629 1 Left rear mou nt 3 1002769 1 Front mount 4 1001634 2 Side rail 5 1001048 1 Hose holder 10 23 0 14 5/ 8 NC P l[...]

  • Page 27

    PA R T S 2 5 MAN006 3 (12/15/00) #5792 3 HO SE KI T (FOR USE WITH TRACTOR REMOTE CONTROL)    ' & % $ $   %8&.(7 &</ %$6( (1' '803 %   %8&.(7 &</ 52' (1' 52//%$&. &   /,)7 &</ 52' (1' '2:1 '   /,)7 &&l[...]

  • Page 28

    26 P AR TS MAN006 3 (12/15/00) 2-SPOOL CONTROL V AL VE OR 17 21-24 16 40 41 42 43 36 37 39 19 20 15 12 12 18(1) 18(2) 34 33 35 1 3 28 4 9 38 10 11 38 31 2 8 16 13 24 14 30 32 33 34 CD5875 (Rev . 1/25/02)[...]

  • Page 29

    PA R T S 2 7 MAN006 3 (12/15/00) 2-SPOO L CONTROL V AL VE P ARTS LIST REF P ART Q TY DESCRIPTION 1 46696 1 2-Spool valve with co ntro lle r 2 45056 1 2-Spool val ve mount 3 45062 1 Boot brac ket 4 40527 1 Rubber co ntrol boot (2-spoo l) 8 463 40 1 V alve mo unting plate 9 56254 1 Bent hand le, 0.5 OD x 1 1.31 10 4 5003 1 Knob, 1.8 8 diameter x 1/2 [...]

  • Page 30

    28 P AR TS MAN006 3 (12/15/00) #10014 20 HOSE KIT (FOR 1 020/1027 LOADER S) 7 PO WER BEY OND 7 1 1 2 3 4 5 8 9 10 11 11 12 11 13 14 15 7 OUT IN 6 CD5788 R E F P ART QTY DESCRIPTION 1 3 16004 2 90° A djusta ble el bow 2 313032 1 90° JIC Swiv el elbow 3 1001421 1 Ford PBY Pla te adapter 4 ——— 1 Acc essor y plate ( tract or part) 5 1001419 1 A[...]

  • Page 31

    APPENDIX 29 Bolt T orque & Size Chart s (Rev . 9/ 5/00) BOLT T ORQUE C HART Always tighten ha rdware to the se value s unless a different torque value or tighteni ng procedure is lis ted for a spe cific applica tion. Fastene rs must alway s be repla ced with the s ame grade as specified in the ma nual parts l ist. Always us e the proper tool fo[...]

  • Page 32

    30 APPENDIX Bolt T orque & Size Chart s (Rev . 9/ 5/00) BOLT SIZE CHART NOTE: Chart show s bolt thre ad sizes an d corresp onding hea d (wrench) sizes for standard SAE and met ric bolts . ABBREVIATION S AG ................... ................... ................... .... Agriculture A TF ..... ................... ...... Automatic Tr a nsmission [...]

  • Page 33

    F-3079 Effective 3/2/2000 (Rev ised 3/1/01) Woods Equipme nt Company 2606 Ill inois Rout e 2 South Post Office Box 100 0 Oregon, Ill ino is 61061 815-732-2 141 tel 815-732-7 580 fax . W ARRANTY (All Mo dels Exc ept Mow’n Mach ines) Please Enter Information Below an d Save For Fu ture Reference. Date Purchas ed: ___ _______ ______ _______ ___ From[...]

  • Page 34

    F-8494 3/1/2000 (Rev . 1/1/2002) Woods Eq uipment Comp any 2606 Ill inois Rout e 2 South Post Offic e Box 1000 Oregon, Illinois 61 061 815-732-2 141 tel 815-732-7 580 fax © 2000 Woods Equipment Co mpany . All right s reserved. W ARRANTY (Replacement Parts For All Models Except Mow’n Machines) WEC Company , d/b/a W oods Equipment Company (“WOOD[...]