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Woods Equipment BH7500 manual

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Table of contents for the manual

  • Page 1

    MAN01 57 (10/12/0 1) 1004327 SUB-FRAME MOUNTING KIT W oods Backhoe Model: BH6500/7500 mounting to equippe d with W oo ds Lo ader s: 1009 1012 1016 or Kioti Lo ad er: 1470 Includes Hose Kit s: 100317 9 MAN0157 Kioti T ractor Model: DK40[...]

  • Page 2

    ii Introduc tion (2 /9/01) T O THE DEALER: Assemb ly and proper i nstallation of this p roduct is the re sponsibil ity of the WOODS dealer . Read manual in structions and safet y rules. Make su re all items on the Dealer ’s Pr e-Delivery and Deliver y Check L ists in the Operator ’s Manual are com pleted befo re releas ing equip ment to the own[...]

  • Page 3

    T ABLE OF CONTENTS 1 MAN015 7 (10/12/0 1)) T ABLE OF CONTENT S INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii SAFETY RUL ES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 INSTALLATION INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . .[...]

  • Page 4

    2 SAFETY BH6500/ 7500 SFMK 1 1/1/00 INST ALLA TION  This Sub-Frame Mountin g Kit is to be used only for the backhoes and tra ctors specified in the Sub- Frame Mount Insta l lation section of this manual. Any other use or modif ication of this mounting kit may result in serious injury or deat h.  Hydraulics must be connected as instructed in t[...]

  • Page 5

    SAFETY 3 BH6500 /75 00 SFMK 1 1/1/00 check and co mply with these instructio ns may result in se rious injury or death.  Remove seat and upper support a ssembly before inst alling or removing back hoe from tractor . Failur e to comply may result in equipm ent failur e and/or personal injury .  If tractor is equipped with draft sensing control[...]

  • Page 6

    4 Installation MAN015 7 (10/12/01) BACKHOE SUB-FRAME INST ALLA TION  The sub-frame mount is designed to provide secure moun ting and adequate operator clearanc e when pr operly installed. C heck cle arance di men- sions shown in figure 1 to be sure you have inst alled sub-frame corr ectly . Follow all mounting instruc- tions in this manual. Do n[...]

  • Page 7

    Installation 5 MAN015 7 (10/12/01) SUB-FRAME INST ALLA TION Cont’d  If you do no t understand any part of this man- ual and need assistance, see yo ur deale r .  Always w ear relativel y tight an d belted cl oth- ing to avoid entang lement in moving p a rt s . Wear sturd y , ro ugh-s oled wor k shoe s and pr otecti ve equipment for eyes, ha[...]

  • Page 8

    6 Installation MAN015 7 (10/12/01) SUB-FRAME INST A LLA TI ON Cont’d Front Mounting Brackets Woods 100 9, 1012, 101 6 Loaders NOT E: Fro nt mountin g bracket ( crossme mber) is installed wi th loader mounting ki t #1 1 1768 , (Figu re 3). Back hoe can o nly be installed after loader mounting kit is ins talled. Fi gur e 3 Crossm ember Installe d w[...]

  • Page 9

    Installation 7 MAN015 7 (10/12/01) SUB-FRAME INST ALLA TION Cont’d Inst all Rear Hanger Bracke t 1. Inst al l r ear ha nge r brac k et (6) to bot tom o f tra ns mis- sion hou sing. Po sition br acket with t he slots to the rear of the tractor . Sec ure using two ca p screws (12) and hardened flat wash ers (13) . 2. T orque thes e cap screws to 87[...]

  • Page 10

    8 Installation MAN015 7 (10/12/01) SUB-FRAME INST ALLA TION Cont’d Sub-Frame Fit-Up 1. Center sub-frame u nder tract or . 2. Insert cross tube of sub-fram e into chan nel of r ear mount br acket (2) as shown in F igure 9. 3. Install clevis pins (10) and ha ir pin s (20) to s ec ure in rear moun ting b racket as sh own in Figur e 10. 2. 1004329 Re[...]

  • Page 11

    Installation 9 MAN015 7 (10/12/01) SUB-FRAME INST ALLA TION Cont’d Sub-Frame Fit-Up (Cont.) 1. Rotate sub -frame up until lo catin g lugs are posi- tioned betw een front m ount attach ed to loader m ount. 2. Align hol es and ins tall lock pin (17) and klik pin (16) as s hown in F igure 1 1 & Figure 12. 3. Once sub- frame is secure d into po s[...]

  • Page 12

    10 Installation MAN015 7 (10/12/01) SUB-FRAME INST AL LA T ION Cont’d Att a ch Sub-Frame to Backhoe 1. Align six holes on the bac khoe wi th ho les on s ub- frame. 2. Secure wi th six cap screws, fl at washers , and hex nuts as shown. Tighten accordi ng to specific ations given b elow . Figure 13 Sub- Frame Ins talled to Back hoe 1 1. 1450 3/4 H [...]

  • Page 13

    Hydraulic Installation 1 1 MAN015 7 (10/12/01) HYDRAULIC INST ALLATION  Keep hands and body away from pres s urized lines. Use p aper or cardboard, not hands or other body p arts to check fo r leaks. Wea r safety goggles. Hydraulic fluid under pressure can easily penetrate skin and will c ause serious injury or death.  Make sure that all oper[...]

  • Page 14

    12 Hydraulic Installation MAN015 7 (10/12/01) Assem ble Pump Ki t #9261 NOTE: For com plete in formatio n on pump kit ins talla- tion, cons ult the Woods BH 6500/7500 b ackhoe oper a- tors man ual #37541. NOTE: Discard pum p moun ting brack et provided in pump kit #9261 1. Attach pu mp mountin g bracket (6, supp lied with sub- frame moun ting kit #[...]

  • Page 15

    Hydraulic Installation 13 MAN015 7 (10/12/01) Connect Fittings to Hydraulic Manifold IMPORT ANT ■ Incorrect installation can damage t he tractor hydraulic system. Read and underst and instructions in the tractor manual befor e c onnecting. NOTE: This h ose kit co ntai ns items t hat will no t be used for installati on with the 1009 load er . 1. L[...]

  • Page 16

    14 Hydraulic Installation MAN015 7 (10/12/01) #1003179 Hose Kit for 1009 Loader Co nt’d Connect Fittings to Hydraulic Manifold (Con t’d) NOTE: Refer to manual MA N0156 Loader Moun ting Kit #1 1 1 768 for i nstallation of l oader va lve kit #40 532 NOTE: Loader va lve hose kit # 1002656 will be r equired to comple te this installat ion. If hose [...]

  • Page 17

    Hydraulic Installation 15 MAN015 7 (10/12/01) #1003179 Hose Kit for 1009 Loader Cont’d Assemble Loader V alve Hoses 1. Attach elbo w (2), blue band (P), dus t plug (K ), and female quick cou pler (4 ) to one 4 2” hose (6 ). 2. Attach ho se to load er valve O UT port. 3. Attach elb ow (2), green band (L), a nd male qui ck coupler (4) to se cond [...]

  • Page 18

    16 Hydraulic Installation MAN015 7 (10/12/01) #1003179 Hose Kit for 1009 Loader Cont’d Operation When hose ki t assembl y is completed pr oceed to Sub- Frame & B ackhoe to T rac tor , page 23. Fol low thes e hose con nection i nstructi ons when a ttaching back hoe and/or l oader to tracto r . Connect Hoses to Hy drau lic Manifold (Backhoe &am[...]

  • Page 19

    Hydraulic Installation 17 MAN015 7 (10/12/01) #1003179 Hose Kit for 1009 Loader Cont’d Connect Hoses to Hy drau lic Manifold (Backhoe Only) 1. Connect b ackhoe val ve OUT hos e (red ban d N) to the tee in the hyd raulic ma nifold RE TURN port. 2. Connect bac khoe valv e IN hose (yel low band M) t o the hydr aulic mani fold PRES SURE por t (green [...]

  • Page 20

    18 Hydraulic Installation MAN015 7 (10/12/01) Connect Fittings to Hydraulic Manifold IMPORT ANT ■ Incorrect installation can damage t he tractor hydraulic system. Read and underst and instructions in the tractor manual befor e c onnecting. NOTE: This h ose kit co ntai ns items t hat wil l not be used for installati on with the 1012/1016 loader . [...]

  • Page 21

    Hydraulic Installation 19 MAN015 7 (10/12/01) #1003179 Hose Kit for 1012/1016 Loader Cont’d Connect Fittings to hydraulic Manifold (Con t’d) NOTE: Refer to manual MA N0104 Loader Moun ting Kit #1 1 1 767 for i nstallation of l oader va lve kit #46 675 NOTE: Loader va lve hose kit # 1002657 will be r equired to comple te this installat ion. If h[...]

  • Page 22

    20 Hydraulic Installation MAN015 7 (10/12/01) #1003179 Hos e Kit for 10012/10016 Loader Cont’d Assem ble Loader V alve Ho ses 1. Att ach 90 ° ends of hoses ( 21) to I N, OUT a nd PBY ports of the loa der valve. 2. Connect loa der valve O UT hose to fitti ngs in the hydraulic m anifold RETURN port. 3. Connect l oader valv e IN hos e to fittings i[...]

  • Page 23

    Hydraulic Installation 21 MAN015 7 (10/12/01) #1003179 Hose Kit for 1012/1016 Loader Cont’d Operation When hose ki t assembl y is completed pr oceed to Sub- Frame & B ackhoe to T rac tor , page 23. Fol low thes e hose con nection i nstructi ons when a ttaching back hoe and/or l oader to tracto r . Connect Hoses to Hy drau lic Manifold (Backho[...]

  • Page 24

    22 Hydraulic Installation MAN015 7 (10/12/01) #1003179 HOSE KIT FOR 1012/1016 LOADER CONT’D Connect Hoses to Hy drau lic Manifold (Backhoe Att ached, Load er Removed) NOTE: When loader is removed fr om the tractor th e loader v alve stays o n the loade r mount. 1. Connect b ackhoe val ve OUT hos e (red ban d N) to the tee in the hyd raulic ma nif[...]

  • Page 25

    Hydraulic Installation 23 MAN015 7 (10/12/01) Sub-Frame & Backhoe to T ractor Mount Sub-Frame & Ba ckhoe to T ractor  The sub-frame mount is designed to provide secure moun ting and adequate operator clear- ance when properly inst alled. Check clearan ce dimensions shown in figure 1 to be sur e you have inst al led sub-frame correctly . [...]

  • Page 26

    24 Hydraulic Installation MAN015 7 (10/12/01) Sub-Frame & Backhoe to T ractor Cont’ d Remove Backhoe With Sub-Frame  The only time the bac k hoe may be ope r ated from a position other than the operator seat is during backhoe a tt achment a nd removal. Opera- tor must • Read Sub-Frame M ounting Kit Manual instructio ns on att achin g an [...]

  • Page 27

    Hydraulic Installation 25 MAN015 7 (10/12/01) NOTES St ore Hydraulic P ump if Equipped 1. Discon nect pump from tractor PT O. 2. S to re pump on ba ck side of ba ckhoe to prev ent dirt and debris from a ccumula ting in pu mp adapter[...]

  • Page 28

    26 P AR TS MAN015 7 (10/12/01) #100432 7 SUB-FRAME MOUNTIN G KIT 5 1 2 3 4 6 1 0 1 1 1 2 1 5 1 4 1 3 1 6 2 0 17 1 8 1 9 * * * CD5953 Serial Num ber Plat e Located inside sub -frame side rail , rear of cross tub e M O D E LN O . S E R I A LN O . MASS (KG) ID NO. OREGON, IL U.S.A. YR OF MFG. R E F P ART QTY DESCRIPTION 1 1004314 1 Cro ssmember (wi th[...]

  • Page 29

    PA R T S 2 7 MAN015 7 (10/12/01) #1003179 AND #1002657 HOSE KIT S #1003179 H ose kit for BH6500/7 500 #1002657 H ose kit for 1012/1 016 loader val ve NOTE: Hose kits will contai n fittings not requir ed for this tractor . NOTE: Th e followi ng fitt ings are inter cha ngeable #66369 is the same as #3150 45 #66367 is the same as #3130 10 A G 22 21 B [...]

  • Page 30

    28 P AR TS MAN015 7 (10/12/01) #1003179 AND #1002656 HOSE KIT S PBY OUT IN Q M 4 M 9 6 2 L 4 3 L K 10 H N E Q J M K D A 10 G B P K 4 P K 2 6 J N K B F RETURN PORT PRESSURE PORT TRACTOR HYDRAULIC MANIFOLD PBY PORT BACKHOE VALVE OUT BACKHOE VALVE IN CD5918-18[...]

  • Page 31

    PA R T S 2 9 MAN015 7 (10/12/01) #1003179 AND #1002656 HOSE KIT S PART S LIST #1003179 H ose kit for BH6500/7500 #1002656 H ose kit for 1009 loa der valve NOTE: Hose kits will contai n fittings not requir ed for this tractor . NOTE: Th e followi ng fitt ings are inter cha ngeable #66369 is the same as #3150 45 #66367 is the same as #3130 10 R E F P[...]

  • Page 32

    30 APPENDIX Bolt T orque & Size Chart s (Rev . 9/5/00) BOLT T ORQUE C HART Always tighten ha rdware to the se value s unles s a different to rque valu e or tight ening proc edure is listed for a specific applica tion. Fastene rs must alway s be replac ed with th e same grad e as speci fied in the manual pa rts list. Always us e the prop er tool[...]

  • Page 33

    APPENDIX 31 Bolt T orque & Size Chart s (Rev . 9/5/00) BOLT SIZE CHART NOTE: Chart show s bolt thr ead sizes and corre sponding head (wren ch) sizes fo r standa rd SAE and metric bolts. ABBREVIATIONS AG .................. ............. ................... .......... Agricul ture A TF ................. .............A utomatic Transmission Flu id[...]

  • Page 34

    F-8494 Effective 3/1/2000 (Rev . 2/ 14/01) Woods Equipme nt Company 2606 I llinois Route 2 South Post Offi ce Bo x 1000 Oregon, I llinois 610 61 815-732-21 41 tel 815-732-75 80 fax W ARRANTY (Replacement Parts For All Models Except Mow’n Machines) WEC Company , d/b/a W oo ds Equipment Company (“WOODS”), warrants this product to be free from d[...]

  • Page 35

    F-3079 Effective 3/2/2000 (Rev ised 3/1/01) Woods Equipme nt Company 2606 Ill inois Route 2 South Post Office Box 100 0 Oregon, Ill ino is 61061 815-732-2 141 tel 815-732-7 580 fax W ARRANTY (All Mo dels Exc ept Mow’n M ach ines) Please Enter Information Below an d Save For Fu ture Reference. Date Purc hased: _ ______ _______ _______ ____ _ From [...]

  • Page 36

    Woods Eq uipment Company 2606 I llino is Ro ute 2 S outh Post Offic e Box 1000 Oregon, Illinois 61 061 815-732- 2141 tel 815-732- 7580 fax P ART NO. MAN0157 © 2001 W oods Equi pment Comp any . All right s reserved .[...]