Woods Equipment BW126X manual

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Table of contents for the manual

  • Page 1

    OP E R A TO R ' S M A NU A L BA TWING - ROT ARY CUTTER MAN0962 (Rev . 3/5 /20 12) ® BW180X BW180XQ BW126X BW126XQ[...]

  • Page 2

    2 Introduction Gen’l (Re v . 12/ 5/201 1) T O THE DEALER: Assemb ly and prop er installati on of this product is the respons ibil ity of the Woods ® dea ler . Read manua l instr uctions and safet y rules . Mak e su re all items on the Dealer ’s Pre-Del ivery and Deliver y Check Lists in the Ope rator ’s Manual are com pleted before r eleasin[...]

  • Page 3

    Introduction 3 MAN 096 2 (1/ 9/2 012 ) T ABLE OF CONTENT S INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SPECIFICA TIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 GENERAL INFORM A TIO N . . . . . . . . . . . . . . . . . . . . . . . . . . .[...]

  • Page 4

    4 Introduction MAN0962 (1/9/2012) SPECIFICATIONS BW180X / BW180 XQ BW126X / BW12 6XQ Cutting H eight ( V aries with tir e selectio n) . . . . . . . . . . . . . . . . . . . 1" - 15" 1" - 15" Cutting W idth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180" (15 ’) 126" (10. 5’) Overa[...]

  • Page 5

    Safe ty 5 Safety V ideo O rder Form ( 8/2/2005) Free Mower Safety V ideo Fill out and return the o rder form and we will send you a FREE VHS or DVD video outlinin g Industrial and Agricu ltural Mower Safe ty Practices . The 22 minute video, developed in co operation with AEM (Association of Equipment Manufacturers), reinforces the proper procedures[...]

  • Page 6

    6 Sa fety Safety V ideo Ord er Form (Rev . 2/6/2006 ) Free Mower / Cutter Safety Video Order Form 3 (Select one)  VHS Forma t - VHS01 052 Safety V ideo  DVD Format - DVD010 52 Safety V ideo Please send me Name: _______ _______ _______ _________ _______ ___ Phone: _______ _______ ____ Address: __ _______ _______ _________ _______ _____ ______ [...]

  • Page 7

    Safety 7 BW180_ SR (Rev . 12/10/2007 ) INST ALLA TION  Hydraulics must be connected as instructed in this manual. Do not substitute part s, modify , or connect in any other way . TRAINING  Saf ety in struc tions are im port an t! Read all att achment and power unit manua ls; follow all safety ru les and safety d ecal i nformat ion. (Rep lace-[...]

  • Page 8

    8 Safety BW180_SR (Rev . 12/10/2007) (Safety R ules conti nued from previous page)  Make sure driv eline guard tether chain s are att ached to the tractor and equip ment as shown in the p amphlet that accomp an ies the driv eline. Replace if damaged or broken. Check th at driveline guards rotate freely on drive line before putting equipment into[...]

  • Page 9

    Safety 9 BW180_ SR (Rev . 12/10/2007 )  Do not opera te or transport e quipment while under the influence of al cohol or drugs.  Operate only in daylight or good artificial light.  Keep hands, feet, hair , and clothing away from equipment while engine is running. St ay clear of all moving part s.  Always comp ly with all state and local[...]

  • Page 10

    10 Safety BW180_SR (Rev . 12/10/2007) (Safety R ules conti nued from previous page)  Keep all persons away from operator cont rol area while p erforming adju stments, service, or maintenance.  Make cert a in all movem ent of equipm ent c om- ponents has stop ped befo re appr oachin g for ser - vice.  Frequently check blades. They should be[...]

  • Page 11

    Safe ty 11 MAN09 62 (1/9/2012) 4 - PN 18869 SHIELD MISSING DO NOT OPERA TE - PUT SHIELD ON 18869-B DANGER BE CAREFUL! Use a cl ean, da mp c loth to clea n saf ety de cals . A void spr aying too cl ose to d ecals when using a pr essure washer; high-pressure water ca n ent er through ve ry small scra tches or und er edges of decals causi ng them to p[...]

  • Page 12

    12 Safety MAN096 2 (1/9/2012) 7 - PN 15503 F ALLING OFF CAN RESUL T IN BEING RUN OVER.  T ractor must be equipped with ROPS (or ROPS CAB) and seat belt. Keep foldable ROPS systems in “locked up” position at all times.  Buckle Up! Keep seat belt securely fastened.  Allow no riders. RAISED EQUIPMENT CAN DROP AND CRUSH.  Before working[...]

  • Page 13

    Safety 13 MAN09 62 (1/9/2012) SAFETY & INSTR UCTIONAL DECALS A TTENTION! BECOME AL ER T! Y OUR SAFETY IS IN V OL VED! Replace Immediatel y If Dama ged! 12 - PN 1004991 TRANSPORT LOCK AND CYLINDER REQUIREMENTS 1004991 TRANSPORT LOCK W ARNING RAISED CUTTER CAN DROP AND CRUSH e rs must be e q ui pp ed with trans p ort lock . Cutt e ds. sta n  r[...]

  • Page 14

    14 Operation MAN096 2 (1/9/2012) OPERATION The des igned and tested s afety of this ma chin e depends on i t bei ng ope rated wi thin the lim itations as explain ed in this manual . Be famili ar wit h and follow all safety rul es in the manual , on the cutter a nd on th e tractor . The safe operatio n of this cutter i s the res ponsi bility o f the[...]

  • Page 15

    Operation 15 MAN09 62 (1/9/2012) Hydraulic Connection 1. Inspect h ydrauli c hos es to ensur e they ar e in goo d conditio n. 2. Clean the f ittings bef ore co nnecting th em to the tractor hy drau lic po rts. 3. Route th e hose through th e hose holde r at th e hitch and be sure the hose c an sl ide freel y in th e holder . Do not allow hose slack[...]

  • Page 16

    16 Operation MAN096 2 (1/9/2012) TRACTOR OPERA TION Use care when op erating around tr ee l imbs and other low objec ts. Avoid bein g knocked off trac tor and be ing injure d. Onl y use a tracto r wit h a Roll Over Protec tio n S tr uctur e (ROPS ) and sea t belt. Secur ely fas ten s eat bel t. The cutter i s operate d with trac tor contr ols. Enga[...]

  • Page 17

    Operation 17 MAN09 62 (1/9/2012) TRANSPORTING  Power unit must be equippe d with ROPS or ROPS cab and seat belt. Keep seat belt securely fasten ed. Fall ing of f power unit can resu lt in dea th from being r un over or crushed. Keep foldable ROPS sy stem in “lock ed up” position at all times.  Always rai se unit an d install transport loc[...]

  • Page 18

    18 Operation MAN096 2 (1/9/2012) STO R A GE Follow these ste ps when storing your cutte r: 1. Clean cutte r before s toring. Se e page 23 for cleanin g ins truct ions. S tore on lev el, sol id groun d. 2. Disconn ect drivel ine an d secur e up off the g round. 3. Lower win gs to g round. 4. Raise cutte r ce nter sect ion and pin t ransport b ar in [...]

  • Page 19

    Owner Service 19 MAN096 2 (1/9/201 2) OWNER SER VICE The info rmation in t his s ection i s written for oper ators who po ssess ba sic mecha nical skills. I f you ne ed help, your dea ler h as train ed ser vice te chni cians av aila ble. For your protec tion, read and follow the safety informa- tion in th is ma nual.  Keep all persons away from [...]

  • Page 20

    20 Owner Service MAN0962 (1/9/2012) Figure 5 . Jackstand P lacemen t and Lu bricati on Poi nts LUBRICA TION Do not le t exces s grease coll ect on or around parts, particularl y when operatin g in s andy a reas. See Figu re 5 for lub ricatio n points and frequency or lubric ation based on nor mal operati ng condi tions. Sev ere or un usual condi ti[...]

  • Page 21

    Owner Service 21 MAN096 2 (1/9/201 2) Seasonal Lubrication In additi on to the daily r ecomm ended l ubrica tion, a more ex tensive applic ation i s recomm ended seaso n- ally . 1. Fill CV doub le yokes with 20 p umps of grease wit h the jo ints in a str aight line. 2. Articu late CV b ody to ma ximu m angle several times to ensure fu ll cov erage [...]

  • Page 22

    22 Owner Service MAN0962 (1/9/2012) Blade Sharpening NOTICE ■ When sharpening blades, grind the same amount on each blade to maint ain balance. Replace bl ades in p airs . Unbala nced bla des wi ll cause ex cessive vib ration , which c an damag e gearbox bearings. Vibration may als o cause struc- tural crac ks to c utter . 1. Sharpen both bla des[...]

  • Page 23

    Owner Service 23 MAN096 2 (1/9/201 2) SHIE LDI NG REPAIR  Full chain or rubber shielding must be inst alled when operating in populated areas or other areas where thrown o bject s co uld injure p eople or dam- age property . • If this machine is not equipped with full chain or rubber shi elding , operation must be sto pped when anyon e comes w[...]

  • Page 24

    24 T r oubleshooting MAN0962 (1/9/2012) TROUB LESHOOTI NG PROB LEM POSSIBLE CAUSE SOLUTION Does not cut Dull blade s Sharp en blades. Worn or bro ken blade s Replac e blade s. (R eplace i n pairs onl y .) Incorr ect PTO speed Set at r ated PTO speed. Groun d speed to o fast Reduce g round s peed. Drive not functioni ng (b lades do not turn when PTO[...]

  • Page 25

    Dealer Service 25 MAN096 2 (1/9/201 2) DEALER SER VICE The info rmation in thi s se ction is written for de aler ser - vice per sonnel. T he repair desc ribe d here requ ires special skil ls and tools. If yo ur sh op is not pr operly equipp ed or you r mechan ics a re not properl y traine d in this type of repair , y ou may be time and mon ey ahead[...]

  • Page 26

    26 Dealer Service MAN0962 (1/9/2012) V ertical Shaft Seal Repla cement (Figure 13) 1. Disconn ect and r emove the rear driveli ne from th e gearbox . 2. Remove v ent plug (24) a nd si phon g ear lub e from housing throug h this op ening. 3. Remove c rossbar (see page 30). 4. Remove pr otective seal (8) an d vertic al shaft seal (18). Repla ce se al[...]

  • Page 27

    Dealer Service 27 MAN096 2 (1/9/201 2) corre ct diameter . Be sure not to dam age the seal lip. 8. Press i n hous ing so th at sea l is r ecess ed. P ress protecti ve seal (8) unt il se ated flu sh wit h housing . V erify that the sea l (8) is s eated co rrectly . 9. Press be arin g (7) i nto th e housin g, us ing a round tube of the c orrect diame[...]

  • Page 28

    28 Dealer Service MAN0962 (1/9/2012) SPLITTER GEARBOX REP AIR (Figure 14) Removal from Cutter 1. Disconn ect and re move a ll drivel ines from gearbox . 2. Remove th e four c ap screw and loc k washers that secu re gear box to cu tter , and re move gearbox. NOTE: Gearbo x is hea vy: d o not att empt to m ove it without mechani cal assis tance. Disa[...]

  • Page 29

    Dealer Service 29 MAN096 2 (1/9/201 2) Check G earbox 1. Place top co ver (21) on housi ng and secur e into position usin g six cap screws (20). 2. Check ge arbox f or le aks by : plugg ing all holes except o ne, appl ying 4 psi of co mpress ed ai r , and immers ing gearbo x in water . V erify gea rbox does not le ak. NOTE: Excessiv e air pres sure[...]

  • Page 30

    30 Dealer Service MAN0962 (1/9/2012) CROSSBAR REM OV AL 1. It is neces sary to gain ac cess to bottom side of cutter for cross bar remova l. See Bl ocki ng Metho d pag e 19 . NOTE: Y ou wil l need to us e eith er the pul ler sc rew (Ite m 6, Fig ure 16) or a sm all hy drauli c jack to remove the cr ossbar . 2. Remove bl ades from cr ossbar as shown[...]

  • Page 31

    Dealer Service 31 MAN096 2 (1/9/201 2) CROSSBAR INST ALLATION 1. Usi ng eme ry clo th (2 20 or f iner) , re move s urface rust, Loct ite ® and foreign mate rial fro m hub, splined gea rbox ve rtic al shaft, a nd cros sbar assembl y . 2. Slide c rossb ar ass embly (10) onto s pline d shaft. Install washe r (71) and nut ( 72) and ali gn a slot with [...]

  • Page 32

    32 Dealer Service MAN0962 (1/9/2012) 4. Place u niver sal cr oss in vis e as s hown i n Figur e 22 and tap on yo ke to re move cup. Rep eat S tep 3 for final r emov al. Dr ive r emain ing cup out with a dri ft and hamme r . Figure 22 U-Joint Assembly 1. Place s eals sec urel y on bea ring cups. I nser t cup into yo ke from outsi de and pr ess in wi[...]

  • Page 33

    Assem bly 33 MAN096 2 (1/9/201 2) ASSEMBLY INSTRUCTIONS DEALER SET - UP INSTRUCTIONS Assemb ly of this c utter is th e resp onsibil ity of th e WOODS dealer . It should be deli vered to the own er complete ly a ssemble d, lub ricated and adjus ted fo r nor- mal cutti ng co nditions . The cutter is shippe d partially ass embl ed. Assemb ly will be e[...]

  • Page 34

    34 Assembly MAN0962 (1/9/2012) Inst all Height Adjustment Cylinder Refer to Figur e 25. 1. Attach bas e end of cylinde r (45 ) to the sp ring a rm (43) usin g clevi s pin ( 54) and tw o cotte r pins (62 ). 2. Extend cyli nder r od a nd pl ace t ranspor t lock bracke t (46) o ver cylinde r rod c levis. 3. Positio n cyl inder r od and transpo rt lock[...]

  • Page 35

    Assem bly 35 MAN096 2 (1/9/201 2) Inst all Wheel a nd Hub 1. Insert w heel hub i nto ou tside of wheel yoke a rm (1) and align holes . 2. Secu re into positi on usin g cap screw (83) and flanged l ock nut ( 88). 3. Att ach wh eel to hub us ing five lug nu ts. In sta ll the chamf ered side o f the l ug nut toward the in side for steel rim fo r pneum[...]

  • Page 36

    36 Assembly MAN0962 (1/9/2012) Inst all 3-Joint Driv e (540 RPM Only) Before i nstalling c utter inpu t drivel ine to g earbo x, check the tag wir ed to the dri veline and th e tag wired to th e input shaft of gear box. Ensu re the tag rpm speeds match the r pm spee d deca l on fr ont of cutte r . After con- firming all s peeds ma tch, r emove and [...]

  • Page 37

    Assem bly 37 MAN096 2 (1/9/201 2) Inst all CV Drive (Optional) Before i nstalling c utter inpu t drivel ine to g earbo x, check the tag wir ed to the drive line and the tag wired to the input shaft of gear box. E nsure the tag rpm speeds match the r pm spee d deca l on fr ont of cutte r . After con- firming all s peeds ma tch, r emove and di scard [...]

  • Page 38

    38 Assembly MAN0962 (1/9/2012) 2. Slide spac er (53) and lock- up bar ( 16) over cl evis pin (18 ) on bac k side of cy linder lug & s ecure with wash er (108 ) and co tter pins ( 62). 3. Attach base en d of wing c ylinder (4) to c ylinder links ( 19 & 20) usin g clevis pin (54) and cotter pins (62). 4. Remove p lug from bas e end of hydr au[...]

  • Page 39

    Assem bly 39 MAN096 2 (1/9/201 2) Inst all W ing Wheel Y oke Adjustment Link  Use a suitable lif ting devic e of sufficient cap ac- ity . Use adequate personnel to handle heavy com- ponent s. 1. With a lifting de vice raise right wing and lo ck in th e up positi on usin g the wing loc k-up bar . Leave li fting device attache d for adde d supp or[...]

  • Page 40

    40 Assembly MAN0962 (1/9/2012) Inst all Chain or Belt Shielding  Full chain shielding must be installed when operating in popul ated areas or other areas where thrown obj ects could inju re peop le or dama ge property . • If this machine is not equipped with full chain shielding, operation must be stop ped when any- one comes w ithin 300 feet [...]

  • Page 41

    Assem bly 41 MAN096 2 (1/9/201 2) Figure 37 . Chain S hield ing Installa tion - Right Wi ng Show n 6. Fr ont win g chain p late, inne r 7. Fr ont win g chain p late, m iddle 8. Fr ont win g chain p late, outer 9. Rear wing cha in plate 15. 5/16 Chain - 4 - link 17. 5/16 Chain - 6 - link 19. 1/2 NC x 1- 1/2 Carria ge bolt 21. 1/2 NC Fla nge lo ck nu[...]

  • Page 42

    42 Assembly MAN0962 (1/9/2012) Figure 38 . Belt S hield ing Ins tallation - Center Sectio n Figure 39 . Belt S hield ing Installat ion - Right W ing 1. Front center bel t shield plate 2. Fron t ri ght bel t shi eld pl ate 3. Front lef t bel t shie ld plat e 7. Bent link, .25 x 1.72 x 13 .00 8. Bent link, .25 x 9.25 x 9. 50 9. Rubber shield, .25 x 8[...]

  • Page 43

    Assem bly 43 MAN096 2 (1/9/201 2) Fig ure 40 . Counte rweight In stallation BW126X and BW126XL Count erweight Inst alla tion ■ The offse t model is unst able without adequate counterweight. Use counterweight bo x loaded with 750 lbs. of s teel.  Use a suitable lif ting devic e of sufficient cap ac- ity . Use adequate personnel to handle heavy [...]

  • Page 44

    44 Assembly MAN0962 (1/9/2012) 2. Place brac e (2) inside the front corner of the weigh t box (1) and secure with t wo cap screw s (10), tw o flat washer s (12), an d two lo ck nut s (14). 3. Align m ountin g plate (4) wi th slots of rear o f weigh t box. Secure wit h two cap screws (10), two fla t washers ( 12), an d two l ock nuts (1 4). Do no t [...]

  • Page 45

    Dealer Check List s 45 MAN0962 (1/9/2012) DEALER CH ECK LIST S PRE- DELIV ERY CH ECK LIS T (DEALER’S RESPONSI BILITY) Inspect t he equipme nt thor oughly aft er asse mbly to ensure it is set up pro perly before deli vering it to the cust omer . The foll owing che ck lis ts are a r eminder of poin ts to insp ect. Che ck off each i tem as it is fou[...]

  • Page 46

    46 Notes MAN0962 (1/9/2012) NOTES[...]

  • Page 47

    Part s 47 MAN096 2 (1/9/2012) P AR TS INDEX BA T W I N G ® Rotar y Cutter BW180X, BW 180XQ BW126X, BW 126XQ MAIN FR AME A SSEMBL Y (FRONT SECTI ON) ....... .................... ............ ............. .. 48 -49 (REAR SECTIO N) .... ............. ............. ............ ............. .. 50 -51 WING ASSE MBLY .................. ............. .[...]

  • Page 48

    48 Part s MAN0962 (1/9/2012) MAIN FRAME ASSEMB LY (FR ONT SECTION)[...]

  • Page 49

    Part s 49 MAN096 2 (1/9/2012) MAIN FRAME ASSEMB LY (FR ONT SECTION) REF P ART QTY DES CRIP TIO N 1 19160KT 1 Blade k it, CCW 2 ----- 1 Gearbox ( s ee p ages 58 - 61 ) 3 1004933 1 Drive line comple te, 1340, 1.75-20 6.0 w/ clutch ( see p age 62 ) 4 ----- 1 S plitte r gearbox (see p ages 54 - 57) 5 1021 103 1 CV Driv e - 540 RPM (see p age 65) 5 1021[...]

  • Page 50

    50 Part s MAN0962 (1/9/2012) MAIN FRAME ASSEMBL Y (REAR SECTION)[...]

  • Page 51

    Part s 51 MAN096 2 (1/9/2012) MAIN FRAME ASSEMBL Y (REAR SECTION) R E F P ART QTY DESCRIPTION 6 10034 91 1 Attitu de rod 15 1003495 2 Hinge pin 42 1033491 1 Cente r wheel yoke 43 1027305 1 S pring arm 44 19710 1 Co mpressio n spring 3.25 x .69 x 9.5 45 10475 1 Hy draulic cyli nder 3-1/2 (see p age 72) 46 1004814 1 T ransport lock-up 47 24098 1 1 -1[...]

  • Page 52

    52 Part s MAN0962 (1/9/2012) WING ASSEM BL Y[...]

  • Page 53

    Part s 53 MAN096 2 (1/9/2012) WING ASSEM BL Y R E F P ART QTY DESCRIPTION 1 19160KT 1 Blade k it, CCW (Right w ing) - or - 1 19161KT 1 Blade k it, CW (Lef t wing) 2 ----- 1 Gea rbox ( see p age 60 ) 3 1004934 1 Drive line com plete 1340, 4 7.6 x 68.1 ( see p age 66 ) 4 1031 166 1 Hydra ulic cy linder 3 x 10 ( see p age 72) 5 102 7448 1 Win g whee l[...]

  • Page 54

    54 Part s MAN0962 (1/9/2012) STYLE - A SPLI TTER GEARBOX ASSEMB L Y R E F P ART PART QTY DESCRIPTION 540 RPM 1000 RPM 1 1034946 1034947 - Complet e splitter gearbox 2 1034977 1034977 2 Output sh aft 1-3/ 4 - 20 3 1034981 1034981 2 Seal, outpu t double l ip 4 ------- ------- 2 3/8 Plug 5 1034984 1034984 2 Snap ring, i nternal 80 mm 6 1034978 1034978[...]

  • Page 55

    Part s 55 MAN096 2 (1/9/2012) STYLE - A SPLI TTER GEARBOX ASSEMB L Y[...]

  • Page 56

    56 Part s MAN0962 (1/9/2012) STYLE - B SPLITTER GEARBO X ASSEMB LY[...]

  • Page 57

    Part s 57 MAN096 2 (1/9/2012) STYLE - B SPLI TTER GEARBOX ASSEMB L Y R E F P ART PART QTY DESCRIPTION 540 RPM 1000 RPM 1 1033751 1033752 - Complete s plitter gea rbox 2 1005308 1005308 2 Shaft 1-3 /4-20 spli ne, wing 3 1005304 1005304 2 Oil seal 4 ------- ------- 2 3/8 Plug (not s hown) 5 392 51 39251 2 Snap ring 6 208 91 20891 2 Beari ng 7 1005305[...]

  • Page 58

    58 Part s MAN0962 (1/9/2012) STYLE - A WING & CENTER GEARBOX ASSEMB LY[...]

  • Page 59

    Part s 59 MAN096 2 (1/9/2012) STYLE - A WING & CENTER GEARBOX ASSEMB LY REF QTY Left Wing 540 & 1 000 Right Wing 540 & 100 0 Center 540 Only Center 1000 Onl y DESCRIPTION A 1 1034900 1034899 103 4901 1 034902 Complete repair gearbox 1 1 1034903 **1034903 103490 4 1034 905 Gear cro wn 2 1 NS NS NS NS Gearbox housing 3 1 1034907 1034907 1[...]

  • Page 60

    60 Part s MAN0962 (1/9/2012) STYLE - B WING & CENTER GEARBOX ASSEMB LY[...]

  • Page 61

    Part s 61 MAN096 2 (1/9/2012) STYLE - B WING & CENTER GEARBOX ASSEMB LY REF QTY Left Wing 540 & 1000 Right Wing 540 & 1000 Center 540 Onl y Cen ter 1000 On ly DESCRIPTION A 1 58806 1034898 58805 1003684 Complete repa ir gearbox 1 1 57316 **57316 57315 1005317 Gear crown 2 1 NS NS NS NS Gearbox housing 3 1 57319 57319 57319 57319 Input s[...]

  • Page 62

    62 Part s MAN0962 (1/9/2012) CENTER DEC K DRIVE ASSEMBLY R E F PART QTY DESCRIPTION A 1004933 1 Complete center drive asse mbly 1 1004961 1 Y oke, 1-3 /4, 20 spl ine 2 1 10 2 Cross & bearing k it 3 1004962 1 Doubl e yoke 4 1005521 1 Grease fit ting 5 57416 1 Frict ion clutc h 1340 1-3 /4, 20 sp line 6 57438 1 Flange y oke 7 57432 1 Frict ion di[...]

  • Page 63

    Part s 63 MAN096 2 (1/9/2012) BW180X & BW126X FRO NT DRIVE ASSEMBLY - EQUAL ANGLE R E F PART QTY DESCRIPTION A 57282 1 Complete 540 rpm (6 -spline) 1 40563 1 Y oke 1-3/ 8, 6-splin e (540 rpm ) 2 40566 2 Cross & be aring 3 40751 2 Inboard y oke 4 40753 1 Outer pr ofile 5 40765 2 S pring pin 10 x 9 0 6 57299 1 Y oke 1-1/2, 23-s pline I.C. 8 4[...]

  • Page 64

    64 Part s MAN0962 (1/9/2012) BW180X & BW126X REAR DRIVE ASSEMBLY - EQUAL ANGLE R E F PART QTY DESCRIPTION A 1004932 1 Complete rear dri ve assemb ly 1 1004957 1 Y oke, 1-3 /4, 20 spl ine 2 40566 1 Cross an d bearing 3 1003471 1 Inboard y oke 4 1004958 1 Inner prof ile 5 40765 1 S pring pin 10 x 9 0 6 10299 36 1 S tub sh aft 7 40766 2 Bearing ri[...]

  • Page 65

    Part s 65 MAN096 2 (1/9/2012) 540 RPM & 1000 RPM FRONT CV DRIVE R E F P ART QT Y DESCRIPTION A 1 021 103 1 Compl ete CV dr ive ( 540 RPM ) A 1 021 104 1 Compl ete CV dr ive ( 1000 RPM ) 1 19851 1 Slide lo ck rep air kit 2 1033103 1 Y oke QD CV 1.3 75 - 6 ( 5 40 RPM ) 2 1033104 1 Y oke QD CV 1.3 75 - 21 ( 1000 RPM ) 3 103310 7 2 CV U-Joint rep a[...]

  • Page 66

    66 Part s MAN0962 (1/9/2012) WING DRIVE ASSEMBLY R E F PART QTY DESCRIPTION A 1004934 Complete win g drive assembly 1 1004963 1 Y oke 1-3/ 4, 20 S p line 2 1 10 2 Cross & bearing k it 3 40764 2 S pring pin 10 x 8 0 4 40575 1 Inboard y oke 5 40587 1 Inner profile 6 1004964 1 Outer pr ofile & sle eve 7 40576 1 Inboard y oke 8 57416 1 Frict io[...]

  • Page 67

    Part s 67 MAN096 2 (1/9/2012) 5-BOLT WHEEL & TIRE ASSEMBLY REF PART Q T Y DESCRIPTION 1 1017050 1 Heavy hub assem bly (incl ude s item s 1 th ro ugh 15 ) 2 1017034 1 Heavy w heel hub with cup s (includ es items 6, 7,14) 3 1017033 1 Axle 4 1017027 1 Seal 5 1017028 1 Bearing c one 6 1017036 1 Bearing c up 7 1017037 1 Bearing c up 8 1017029 1 Bear[...]

  • Page 68

    68 Part s MAN0962 (1/9/2012) BW180X / BW180XQ RUBBER SHIELDING - CENTER SECTION (FRONT & REAR) (STANDARD O N BW180 X MODELS) R E F P ART QTY DESCRIPTION 1 1 017057 1 Front center bel t shield plate 2 10285 88 1 Front right belt shield plate 3 1 028589 1 Front lef t belt s hield pl ate 7 10285 06 2 Bent link .25 x 1.72 x 1 3.00 8 1 028507 2 Bent[...]

  • Page 69

    Part s 69 MAN096 2 (1/9/2012) BW180X / BW180XQ RUBBER SHIELDING - WING (FRONT & REAR) (STANDARD O N BW180 X MODELS) R E F P ART Q TY DESCRIPTION 4 102859 0 1 Front right win g belt shi eld plate, in side - or - 4 1028591 1 Front left wing belt s hield pl ate, insi de 5 102749 6 1 Front right win g belt shiel d plate, m iddle - or - 5 1027497 1 [...]

  • Page 70

    70 Part s MAN0962 (1/9/2012) CHAIN SHIELDING - CENTER SECTION (FRONT & REAR) (SINGLE RO W STANDARD ON BW126X MODELS) (SINGLE R OW OPT IONAL ON BW180X MODELS) (DOUBLE R OW OPTIONAL ON BW126X AND BW180X MODELS) SINGLE ROW DOUBLE ROW R E F P ART QTY DESCRIPTION 1 1034850 1 Front center ch ain plate 2 10348 55 1 Front right chain p late 3 1 034856 [...]

  • Page 71

    Part s 71 MAN096 2 (1/9/2012) CHAIN SHIELDING - WING (FRONT & REAR) (SINGLE RO W STANDARD ON BW126X MODELS) (SINGLE R OW OPT IONAL ON BW180X MODELS) (DOUBLE R OW OPTIONAL ON BW126X AND BW 180X MODELS SINGLE ROW DOUBLE ROW REF P ART QTY DESCRIPTION 6 1034857 1 Front right wing c hain plate, inner - or 6 1034858 1 Front left w ing chain p late, i[...]

  • Page 72

    72 Part s MAN0962 (1/9/2012) HYDRAULIC CYLINDERS Wing 3 x 10 Center 3.5 x 8 R E F PART PART QTY DESCRIPTION 2 1981 0 23540 1 Seal rep air kit (includes 2A thru 2G ) -or- 2 19810HD -------- 1 Seal repair ki t w/ heavy duty p iston se al(includes 2A thru 2G) 2A ‡ ‡ 1 Wiper sea l 2C ‡ ‡ 2 1-1/4 ID U-Cup 2D ‡ ‡ 2 Barrel O-ring 2E † † Ro[...]

  • Page 73

    Part s 73 MAN096 2 (1/9/2012) HYDRAULIC CYLINDER STR OKE CONTROL KIT CR OSSBAR PULLER (OPTIONAL) R E F PART QTY DESCRIPTION 1 24098 1 S troke control set fo r 1-1/4" c ylinder rod (con tains items 2 - 5) 2 – – – – 2 1-1/2" Segm ent 3 – – – – 1 1-1/4" Segm ent 4 – – – – 1 1" Segment 5 – – – – 1 3/ [...]

  • Page 74

    74 Part s MAN0962 (1/9/2012) BW126X / BW126XQ WEIGHT BO X ASSEMBL Y (OPT IONAL) R E F P ART QTY DESCRIPTION 1 1034062 1 Weight box 750 l bs 2 1034059 1 Brace 3 1010985 1 Skid shoe 4 1028566 1 Mou nting plate 5 1003559 1 1.25 x 1.500 x 3. 40 Sleeve 6 1003495 1 Hinge pin 7 46605 1 Clevis pin, 1 x 2.26 R E F P ART QTY DESCRIPTION 8 1285 * 1/4 x 1-1/2 [...]

  • Page 75

    Part s 75 MAN096 2 (1/9/2012) WINCH KIT (OPTIONAL) R E F PART QTY DESCRIPTION A 1019456 - Win ch kit, c omplete 1 52478 4 Idler brac ket 2 6696 2 Chain idler c asting 3 409 2 Clevis pin, 1/2 x 2 4 2 241 1 2 Klik pin , 3/16 x 1 5 3 379 * - HHCS, 1/2 NC x 1-1/2 GR5 6 1 1900 * - Lock nut, 1/2 N C flanged 7 1863 * - Was her , 1" SAE fl at 8 100832[...]

  • Page 76

    76 Appendix Bolt T orque & Siz e Charts (Rev . 3/28/2007) BOLT T O RQUE CHART Always tighten har dware to these values unles s a different tor que value or ti ghtening p roce dure is li sted for a sp ecific applica tio n. F asteners mus t alwa ys be repla ced with t he sam e grade as sp ecifi ed in t he manual par ts list. Always use the proper[...]

  • Page 77

    Appendix 77 Bolt T orque & Siz e Charts (R ev . 3/28/2007) BOLT SIZE CHART NOTE: Chart s hows b olt thr ead s izes an d corr espond ing he ad (wren ch) sizes f or standa rd SA E and metric bolts. ABBREVIATIONS AG ..... .......... .......... ......... .......... .......... ........ Agri culture ASABE ............ ........ American Soci ety of Ag[...]

  • Page 78

    78 Index MAN096 2 (1/9/2012) INDEX ADJUSTMENTS Cutting Hei ght 15 Slip C lutc h 22 ASSEMBLY Dealer Set- Up Instr uctions 33 Fill Gearbo xes 33 DEALER CHECK LI ST Check List s Deliv ery (Dealer’ s Respons ibility) 45 Pre-D el iver y (D eale r’ s Resp ons ibil ity ) 45 DEAL ER SERVI CE Crossb ar Install ation 31 Removal 30 Gearbo x Mainten ance S[...]

  • Page 79

    F-3079 (Rev . 3/2/2012) W oods Equip ment Company 260 6 South Illinois Route 2 Post Office Box 1000 Oregon, Illi nois 61061 USA 800-319-663 7 te l 800 -399 -663 7 fa x www .W oodsEquip ment.co m W ARRANTY All Models Except Mow ’ n Machin e TM Zero-T urn Mo wers Plea se En ter In fo rma tion B elow an d Save for F utu re R efer ence . Date P urch [...]

  • Page 80

    F-8494 (Rev . 6/ 23/2005) ©2008 Woods Equipment Company . All rights reserved. WOODS and the Woods logo are trademarks of W oods Equipment Company . All oth er trademarks, trade names , or service mark s not owned by Woods Equipm ent Company that appear in this manual are the propert y of t heir respect ive companies or mark holders. S pecificat i[...]