Windsor LB2000 manual

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- informations concerning technical data of Windsor LB2000
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Table of contents for the manual

  • Page 1

    HIGH SPEED BURNISHER Operating Instructions (ENG) MODELS: LB2000 980088 11/15/03 C Read these instructions before using the machine[...]

  • Page 2

    MACHINE DATA LOG/OVERVIEW LB2000 980088 03/08/03 2 For the name and address of your dealer contact: Windsor Industries YOUR DEALER Name: __________________________________________________________________________________________________ Address: ____________________________________________ ___________________________________________________ Phone Nu[...]

  • Page 3

    TABLE OF CONTENTS LB2000 980088 03/08/03 3 Machine Data Log/Overview. ......................... 2 Table of Contents ........................................... 3 HOW TO USE THIS MANUAL How to use this Manual. ................................ 1 - 1 SAFETY Important Safety Instructions ......................... 2 - 1 Hazard Intensity Level. .........[...]

  • Page 4

    HOW TO USE THIS MANUAL LB2000 980088 03/08/03 1 - 1 This manual contains the following sections: - HOW TO USE THIS MANUAL - SAFETY - OPERATIONS - MAINTENANCE - PARTS LIST The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts. Parts may be ordered from authorized Windsor dealers. When pl[...]

  • Page 5

    LB2000 9800 88 03/08/03 2 - 1 IMPORTANT SAFETY INSTRUCTIONS When using an electrical appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. To reduce the risk of fire, electric shock, or injury: Use only ind oors. Do not use outdoors or expose to rain. Use only as described in [...]

  • Page 6

    HAZARD INTENSITY LEVEL LB2000 980088 03/08/03 2 - 2 The following symbols are used throughout this guide as indicated in their descriptions: HAZARD INTENSITY LEVEL There are three levels of hazard intensity identified by signal words - WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is d etermined by the following definitions: WAR[...]

  • Page 7

    GROUNDING INSTRUCTIONS LB2000 980088 03/08/03 2 - 3 THIS PRODUCT IS FOR COMMERCIAL USE ONLY. ELECTRICAL: In the USA this machine operates on a 15 amp nominal 120V, 60 hz, A.C. power circuit. The amp, hertz, and voltage are listed on the data label found on each machine. Using voltages above or below those indicated on the data label will cause seri[...]

  • Page 8

    TECHNICAL SPECIFICATIONS LB2000 980088 03/08/03 3 - 1 ITEM DIMENSION/CAPACITY Construction Heavy - duty die cast aluminum deck with heavy - duty rubber bumper, tubular steel self adjusting handle with die cast aluminum handle housing. Motor 1.75 hp Transmission Direct drive from motor shaft. Pad speed 2 000 r.p.m. Electrical system 115 volts, 60 Hz[...]

  • Page 9

    HANDLE INSTALLATION LB2000 980088 03/08/03 3 - 2 4. Slide Bolt (item 3) thru, washers (item 2), Handle Mount Brackets and Handle Assembly as shown. Tighten bolt (item 3) and nut (item 1) until the handle can not twist in the mount bracket (45 - 50 foot pounds). 5. Check handle for movement up and down. 6. Plug cord into handle cord receptacle. HAND[...]

  • Page 10

    OPERATION LB2000 980088 03/08/03 3 - 3 ! CAUTION CONTROLS 1. Safety Lock – Prevents unintended operation of the machine. 2. Switch Levers – Turns machine on/off. OPERATION For indoor use only. When using the pad, always keep the machine moving when in contact with the floor. Hi gh starting torque. Hold machine firmly with both hands. 1. Ensure [...]

  • Page 11

    MACHINE TROUBLESHOOTING LB2000 980088 03/08/03 4 - 1 PROBLEM CAUSE SOLUTION Machine will not run Tripped circuit breaker Reset Circuit breaker tripped in building. Check and reset Fuse in motor is blown Replace CAUTION: To reduce the risk of electrical shock, unplug the machine before opening fuse holder. Fuse will only open under extreme condition[...]

  • Page 12

    WIRING DIAGRAM / SERVICE SCHEDULE LB2000 980088 11/15/03 4 - 2 SERVICE SCHEDULE MAINTENANCE DAILY MONTHLY Check pad wear to prevent buildup of chemicals * Check pad driver system for damage * Check handles, switches, and knobs for damage * Store with pad off the floor * Check all bearings for noise * Check skirt/bumpers for damage and replace as ne[...]

  • Page 13

    LB2000 980088 03/08/03 4 - 3 THIS PAGE LEFT BLANK INTENTIONALLY[...]

  • Page 14

    DECK GROUP LB2000 980088 03/08/03 5 - 1 16 8 11 13 14 15 12 9 10 6 7 1 4 5 3 2[...]

  • Page 15

    DECK GROUP LB2000 980088 03/08/03 5 - 2 REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 140449 4 BUMPER, RUBBER 2 27918 1 COVER, FILTER BAG 3 140441 1 BAG, DUST (PACKAGE OF 10 BAGS) 4 67463 1 RETAINER, CORD 5 70738 2 SCR, M5 X .8MM X 10 MM PPHMS BLK 6 29244BLU 1 DECK, 20 IN BURNISHER, BLUE 7 500767 1 LABEL, LIGHTNING 2000 MAIN 8 140423 1 BUMP[...]

  • Page 16

    HANDLE GROUP LB2000 980088 03/08/03 5 - 3 16 17 1 2 3 4 5 6 10 7 9 8 11 15 14 13 12[...]

  • Page 17

    HANDLE GROUP LB2000 980088 03/08/03 5 - 4 REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 70686 2 SCR, M6 X 45 SHCS BLK 2 51326 1 LOCK, SAFETY HANDLE 3 73990 2 SPRING, EXT. .5OD X 3.5L 4 140428 1 BAR, HANDLE 5 36196 2 GRIP, POLISHER HANDLE 6 51327 2 LEVER, SWITCH 7 57274 4 NUT, M6 X 1 8 500194 1 LABEL, WARNING 9 41363 1 HOUSING, POLISHER HAND[...]

  • Page 18

    LOWER HANDLE GROUP LB2000 980088 03/08/03 5 - 5 20 8 21 19 22 23 8 24 4 5 10 18 17 13 8 16 15 14 6 8 11 9 7 21 20 12 1 2 3[...]

  • Page 19

    LOWER HANDLE GROUP LB2000 980088 03/08/03 5 - 6 REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 70738 1 SCR, M5 X .8MM X 10 MM PPHMS BLK 2 20005 1 CLAMP, 5/16 NYLON 3 67468 2 RING, 10MM EXTERNAL SNAP 4 66340 1 PIN, DOWEL 10MM DIA X 124 MM LG 5 140421 1 BRACKET, HANDLE LINK 6 67469 2 RING, 13MM EXTERNAL SNAP 7 87234 2 WASHER, 14MM ID X 36MM OD[...]

  • Page 20

    MOTOR GROUP LB2000 980088 03/08/03 5 - 7 1 2 3[...]

  • Page 21

    MOTOR GROUP LB2000 980088 10/17/03 5 - 8 REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 70702 3 SCR, M5 X .8 X15MM BLK 2 27884 1 COVER, MOTOR 3 53256 1 MOTOR, 115VOLT 1.5HP 2000RPM INCLUDES ITEM 1 & 2 MOTOR COMPONENTS (NOT SHOWN) PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES : 140401 1 CIRCUIT BREAKER, 30 AMP MPX 67488 1 RECTIFIER, 50A [...]

  • Page 22

    PAD/DRIVER GROUP LB2000 980088 03/08/03 5 - 9 10 2 9 8 6 5 7 3 1 2 11 4 12[...]

  • Page 23

    PAD/DRIVER GROUP LB2000 980088 03/08/03 5 - 10 REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 87163 4 WASHER, 3/8 SPLIT LOCK PLTD 2 70507 8 SCR, 3/8 - 16 X 3/4 HHCS PLT 3 87086 4 WASHER, M10 X 30 PLTD 4 64108 1 PAD DRIVER, 20 INCH BURNISHER INCLUDES ITEMS 7 & 8 5 87102 1 WASHER, 5/46 ID X 1 1/4 OD 6 70244 1 SCR, 5/16 - 24 X 1/2 HHMS SS 7[...]

  • Page 24

    WIRING GROUP LB2000 980088 11/15/03 5 - 11 11 8 9 6 2 1 3 4 10 9 8 5 7 12 PRIOR TO SN*[...]

  • Page 25

    WIRING GROUP LB2000 980088 11/15/03 5 - 12 REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 70801 2 SCR, M3.5 X 40 PHTF TYPE B * WAS 70688 2 87057 2 WASHER, M4 SHAKEPROOF 3 73993 1 SPRING, COMP, .48OD X .875L 4 72123 2 SWITCH, 25A SPST 125 - 250V SNAP * WAS QTY 1 5 73989 1 SPACER, SWIT CH POLISHER 6 23154 1 CORD SET, 14/3 STO X 75' YLW 7 [...]

  • Page 26

    SUGGESTED SPARE PARTS LB2000 980088 03 /08/03 5 - 13 PART NO. DESCRIPTION SERIAL NO. FROM NOTES: 73990 SPRING, EXT .5 OD X 3.5 L 73993 SPRING, COMP .48 OD X .91 L 72123 SWITCH, 25A SPST 125 - 250V SNAP 140401 CIRCUIT BREAKER, 30 AMP 67488 RECTIFIER, 50A 600V BRIDGE 14404 BRUSH SET MOTOR (PKG O F 4) 34378 FUSE 34379 FUSE HOLDER 09135 BEARING, MOTOR [...]

  • Page 27

    Windsor Industries reserves the right to change its w arrant y polic y w i th o ut n o tice – Rev2 10/16/02 1 WINDSOR INDUSTRI ES New M a chine Wa rrant y Limited Warranty Windsor Indu stries, Inc. warrants new machines a gain st de f ects in material and w orkmanship under norm al use and service to t he original purchaser. Any statutory implied[...]

  • Page 28

    Windsor Industries reserves the right to change its w arrant y polic y w i th o ut n o tice – Rev2 10/16/02 2 WINDSOR INDUSTRI ES New M a chine Wa rrant y 90 Day Warranty Ex tension Available Upon receipt of the Machine Registration Card, W in d sor w ill e xtend by 9 0 days, from the date of purchase, all items included un der the one-y ear prov[...]