Weider WESY81080 manual

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A good user manual

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Table of contents for the manual

  • Page 1

    ¨ USERÕS MANUAL Model No. WESY81080 Serial No. The serial number is found in the location shown below . Write the serial number in the space above. CAUTION Read all precautions and instruc- tions in this manual before using this equipment. Save this manu- al for future reference. Serial Number Decal QUESTIONS? As a manufacturer , we are committed[...]

  • Page 2

    2 Limited W arranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Important Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Before Y ou Begin . . . . . [...]

  • Page 3

    3 W ARNING: Before beginning this or any exercise program, consult your physician. This is especially important for persons over the age of 35 or persons with pre-existing health problems. Read all instructions before using. ICON assumes no responsibility for personal injury or property damage sustained by or through the use of this product. Import[...]

  • Page 4

    4 ASSEMBLED DIMENSIONS: Height: 77 in. Width: 38 in. Length: 61 in. Low Pulley Station Foot Plate Row Bar High Pulley Station Leg Lever Butterfly Arm Butterfly Arm Press Arm Shroud Covering Weight Stack Seat Backrest Thank you for selecting the versatile WEIDER ¨ XP23 T raining System. The XP23 offers a selection of weight stations designed to dev[...]

  • Page 5

    5 Note: This introduction will save you more time than it takes to read it! Identifying Parts T o help you identify the small parts used in assem- bly , we have included a P ART IDENTIFICA TION CHART located in the center of this manual. Place the chart on the floor or work table and use it to quickly identify different parts as you open the pack- [...]

  • Page 6

    6 1. Before beginning assembly , make sure you have read and understood the information on page 5. Locate and open the parts bag labeled ÒFRAME ASSEMBL Y .Ó Press a 2Ó Square Outer Cap (51) onto each end of the Stabilizer (5). Insert two 5/16Ó x 2 3/4Ó Carriage Bolts (14) up through the Stabilizer (5) and place it flat on the floor . 1 2. Pres[...]

  • Page 7

    7 4. Set two W eight Bumpers (19) onto the Base (8) and align them with the indicated holes. Insert both Weight Guides (23) through the Weight Bumpers (19) and the holes in the Base (8) . Slide eight Weights (26) onto the W eight Guides (23). Make sure all of the Weights are turned so the pin grooves are on the same side and are oriented as shown o[...]

  • Page 8

    8 7. Slide two 5/16Ó Flat W ashers (56) onto two 5/16Ó x 1 3/4Ó Bolts (58). Align the holes in the bracket on the T op Frame (1) with the holes in the Rear Upright (18). Insert the 5/16Ó x 1 3/4Ó Bolts (58) and hand tighten two 5/16Ó Nylon Locknuts (53) onto them. 7 8. Attach the upper ends of the Weight Guides (23) to the bracket (D) on the [...]

  • Page 9

    9 1 1. Press a 2Ó Square Inner Cap (21) into the top end of each Press Arm (46). Press a 1Ó Round Inner Cap (49) into the indicated hole on each Press Arm (46). Attach each Press Arm (46) to the Press Frame (12) with two 5/16Ó x 2 3/4Ó Bolts (67) and two 5/16Ó Nylon Locknuts (53). 11 53 46 46 49 12 21 21 67 12 12. Butterfly Arm Assembly . Iden[...]

  • Page 10

    10 14. Locate and open the parts bag labeled ÒCABLE ASSEMBL Y AND PULLEYS.Ó For Cable identifica- tion and routing during steps 14Ð28, refer to the Cable Diagram and Cable ID Chart on page 16. Locate the Short Cable (9). It is approximately 127Ò long. Wrap the end with the ball around a 3 1/2Ó Pulley (35) in the direction shown. Attach the 3 1[...]

  • Page 11

    11 17. Move to the other side of the unit. Wrap the Short Cable (9) around a 3 1/2Ó Pulley (35) in the direction shown. Attach the 3 1/2Ó Pulley (35) and a Cable T rap (66) to the Right Butterfly Arm (48) with a 3/8Ó x 2Ó Bolt (62) and a 3/8Ó Nylon Locknut (63). Make sure the Cable T rap (66) is positioned as shown. 17 16. Wrap the Short Cable[...]

  • Page 12

    12 20. Wrap the Short Cable (9) around a 3 1/2Ó Pulley (35) in the direction shown. Attach the 3 1/2Ó Pulley (35) to the front bracket (M) underneath the T op Frame (1) with a 3/8Ó x 2Ó Bolt (62) and a 3/8Ó Nylon Locknut (63). Make sure the Bolt (62) is inserted from the direction shown on the drawing. Wrap the Short Cable (9) around a 3 1/2Ó[...]

  • Page 13

    13 25. Thread the Long Cable (2) through the Press Frame (12). Wrap the Long Cable around a 3 1/2Ó Pulley (35) in the direction shown. Attach the Pulley to the Press Frame with a 3/8Ó x 3 1/4Ó Bolt (69), a Cable T rap (66), a 3/8Ó Flat W asher (55) and a 3/8Ó Nylon Jamnut (57). 25 35 12 69 66 57 2 55 26. Wrap the Long Cable (2) around a ÒVÓ-[...]

  • Page 14

    14 28. Wrap the Long Cable (2) around a 3 1/2Ó Pulley (35) in the direction shown. Attach the Pulley to the Front Upright (42) with a 3/8Ó x 3 1/2Ó Bolt (54), a Cable T rap (66), a 3/8Ó Flat Washer (55) and a 3/8Ó Nylon Jamnut (57). Attach the closed loop on the end of the Long Cable (2) onto the Eyebolt (44) with a Cable Clip (73). Note: Cabl[...]

  • Page 15

    15 31. Press two 3/4Ó Round Inner Caps (34) into each Pad T ube (28). Insert one Pad T ube into the Seat Frame (36). Slide a Foam Pad (30) onto each end of the Pad T ube. Insert the other Pad T ube into the Leg Lever (29). Slide a Foam Pad (30) onto each end of the Pad T ube. 31 30 28 30 34 36 29 34 Miscellaneous Assembly 32. Attach the Curl Pad ([...]

  • Page 16

    16 Cable Diagram The Cable Diagram below shows the proper routing of the Short Cable (9) and the Long Cable (2). The numbers show the correct route for each Cable. Make sure the Cables are routed correctly , that the Pulleys move smoothly and that the Cable T raps do not touch or bind the Cables. Incorrect cable routing can damage the weight system[...]

  • Page 17

    Attaching the Lat Bar , Row Bar or Handle to the High Pulley Station Attach the Lat Bar (76) to the Short Cable (9) with a Cable Clip (73). For some exercises, the Chain (74) should be attached between the Lat Bar and the Long Cable with two Cable Clips. Adjust the length of the Chain between the Lat Bar and the Long Cable so the Lat Bar is in the [...]

  • Page 18

    18 Press Butterfly High Leg Low Weight Arm Arm Pulley Lever Pulley Plates (lbs.) (lbs.) (lbs.) (lbs.) (lbs.) To p 12 46 19 21 15 1 40 70 33 37 33 2 62 97 49 54 45 3 86 1 10 68 68 59 4 94 141 81 88 72 5 127 162 96 100 87 6 150 180 1 10 109 102 7 160 199 128 120 1 13 8 193 212 142 140 131 This chart shows the approximate weight resistance at each sta[...]

  • Page 19

    19 Tightening the Cables Woven cable, the type of cable used on the home gym system, can stretch slightly when it is first used. If there is slack in the Cables before resistance is felt, the Cables should be tightened. T o tighten the Cables, insert the Weight Pin (39, not shown) between the third and the fourth Weight, counting from the top. See [...]

  • Page 20

    5/16" x 1 1/2" Bolt (61) 1/4" x 2" Bolt (71) 1/4" x 2" Carriage Bolt (38) 1/4" x 2 1/2" Screw (43) 5/16" x 2 3/4" Bolt (67) 5/16" x 2 1/2" Carriage Bolt (52) 5/16" x 2 3/4" Carriage Bolt (14) 5/16" x 2 1/2" Bolt (22) 1/2" Nylon Locknut (68) 5/16" x 1 3/4"[...]

  • Page 21

    1" Retainer (4) 1/4" Flat W asher (81) 3/8" x 2" Bolt (62) 3/8" x 3 1/2" Bolt (54) 3/8" x 8" Bolt (59) Cable Clip (73) 3/8" x 3 1/4" Bolt (69) 1/4" x 1/2" Screw (17) 3/8" x 1 1/2" Bolt (60) 3/8" x 2 1/4" Bolt 65) 1/4" Nylon Locknut (82) #8 x 1/2" T ap Screw (7[...]

  • Page 22

    1" Round Inner Cap (49) 1" Round Cover Cap (3) 3/4" Round Inner Cap (34) 5/16" x 2" Eyebolt (44) 1 1/2" Square Inner Cap (33) 2" Square Inner Cap (21) 2" Square Outer Cap (51) 1" x 2Ó Inner Cap (1 1)[...]

  • Page 23

    60 31 31 35 35 57 34 34 30 30 44 33 28 30 34 28 30 34 81 22 82 71 38 17 37 13 53 33 29 36 9 58 53 23 16 25 64 26 74 73 75 19 45 45 21 21 3 4 4 3 15 62 66 35 63 15 48 47 2 7 7 7 7 7 11 58 56 53 53 18 61 53 53 39 5 51 51 14 52 8 53 1 63 62 35 35 63 62 21 21 67 56 65 50 6 63 49 49 63 35 55 54 9 43 41 42 24 10 17 72 67 27 54 66 35 55 57 54 66 66 35 35 [...]

  • Page 24

    Note: Ò#Ó indicates a non-illustrated part. Specifications are subject to change without notice. 1 1 T op Frame 2 1 Long Cable 3 2 1Ó Round Cover Cap 4 4 1Ó Retainer 5 1 Stabilizer 6 2 ÒVÓ-Pulley 7 20 #8 x 1/2Ó T ap Screw 8 1 Base 9 1 Short Cable 10 1 Curl Post 1 1 1 1Ó x 2Ó Inner Cap 12 1 Press Frame 13 1 Seat 14 2 5/16Ó x 2 3/4Ó Carria[...]

  • Page 25

    Ordering Replacement Parts T o order replacement parts, simply call our Customer Service Department toll-free at 1-800-999-3756, Monday through Friday , 6 a.m. until 6 p.m. Mountain T ime (excluding holidays). T o help us assist you, please be pre- pared to give the following information: 1. The MODEL NUMBER of the product (WESY81080). 2. The NAME [...]