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Wayne-Dalton 9800 manual

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Table of contents for the manual

  • Page 1

    IMPORT ANT NO TICES! The complete Installation Instructions and Owner’ s Manual are available at no charge from: Wayne-Dalton, a Division Of Overhead Door Corporation, P .O. Box 67, Mt. Hope, OH., 44660, Or Online At www.W ayne-Dalton.com Wayne-Dalton highly recommends that you read and fully understand the Installation Instructions and Owner’ [...]

  • Page 2

    Important Safety Instructions DEFINITION OF KEY WORDS USED IN THIS MANUAL: W ARNING W ARNING INDICA TES A POTENTIALL Y HAZARDOUS SITUA TION WHICH; IF NOT AVOIDED , COULD RESUL T IN SEVERE OR FA T AL INJURY . CAUTION: PROPER TY DAMAGE OR INJURY CAN RESUL T FROM FAILURE TO FOLLOW INSTRUCTIONS. IMPORT ANT : REQUIRED STEP FOR SAFE AND PROPER DOOR OPERA[...]

  • Page 3

    3/8”- 16 Hex nuts (as required) 1/4”- 20 Flanged hex nuts (as required) (2) 5/16” Washers 5/16”-18 Hex nuts (as required) 1/4”-14 x 5/8” Self tapping screws (as required) 3/8”-16 x 3/4” Truss head bolts (as required) 1/4”-20 x 11/16” Self drilling screws (as required) (2) 5/16”-18 x 3/4” Carriage bolts (as required) 1/4”-2[...]

  • Page 4

    side of the jamb, fit the weatherstrip up tight against the temporarily attached weatherstrip in the header and flush with the inside edge of the jamb. T emporarily secure the weatherstrip with equally spaced nails. Repeat for other side. This will keep the bottom section from falling out of the opening during installation. Equally space nails ap[...]

  • Page 5

    5 A. FLAG ANGLES (AS REQUIRED): A1. Quick Install (Q.I.) Flag Angles A2. Fully Adjustable (F .A.) Flag Angles B. JAMB BRACKETS (AS REQUIRED): B1. Quick Install (Q.I.) Jamb Brackets B2. Fully Adjustable (F .A.) Jamb Brackets C. TRACK ROLLERS (AS REQUIRED): C1. Short Stem T rack Rollers C2. Long Stem T rack Rollers D. GRADUA TED END HINGES: D1. Singl[...]

  • Page 6

    INST ALLA TION Before installing your door , be certain that you have read and followed all of the instruc- tions covered in the pre-installation section of this manual. Failure to do so may result in an improperly installed door . NOTE: Reference TDS 160 for general garage door terminology at www.dasma.com . Quick Install Flag Angles Tools Require[...]

  • Page 7

    pattern. Secure jamb bracket using (1) 1/4” - 20 x 9/16” track bolt and (1) 1/4” - 20 flange hex nut. Repeat for other side. T o attach the center jamb bracket, locate lower hole of the hole / slot pattern of the 2nd hole set on the vertical track. Secure jamb bracket using (1) 1/4” - 20 x 9/16” track bolt and (1) 1/4” - 20 flange hex[...]

  • Page 8

    Stacking Sections Tools Required: Power drill, 7/16” Socket driver 8 NOTE: The sections can be identified by the graduation of the factory installed end hinges. The smallest graduated end hinge on section should be stacked on top of the bottom section, with each graduated end hinge increasing as the sections are stacked, see Parts Breakdown. NOT[...]

  • Page 9

    T op section T op section Nail Door width + 3-3/8” to 3-1/2” 1-11/16” to 1-3/4” Flag angle Flag angle Vertical track against track rollers Horizontal Tracks Tools Required: Ratchet wrench, 9/16” Socket, 9/16” Wrench, level, Step ladder 12 NOTE: Depending on your door , you may have Quick Install Flag Angles, Fully Adjustable Flag Angles[...]

  • Page 10

    on top of the flag angles. NOTE: Cable drum assemblies are marked right and left hand. Cable drums and T orqueMas- ter ® spring tube assembly is cam shaped to fit together only one way . Starting on the right hand side, pre-wrap the cable drum with the counterbalance lift cable 1-1/2 wraps, as shown. Position the T orqueMaster ® spring tube ass[...]

  • Page 11

    seated in the first and second grooves of the cable drum. Pull on the end of the cable to remove all cable slack. Snug the set screw and then tighten an additional 1-1/2 turns. Measure approximately 6” of cable and cut off excess cable. Insert end of the cable into the hole of cable drum. Repeat for left hand cable drum assembly . IMPORT ANT : E[...]

  • Page 12

    perforated angle (may not be supplied), (2) 5/16” x 1-5/8” hex head lag screws and (3) 5/16” bolts with nuts (may not be supplied), fabricate rear back hangs for the horizontal tracks. Attach the horizontal tracks to the rear back hangs with 5/16” - 18 x 1” hex bolts and nuts (may not be supplied). Horizontal tracks must be level and para[...]

  • Page 13

    roller . This is to prevent the garage door from rising while adjusting the counterbalance spring(s). IMPORT ANT : TO ADJUST SPRINGS, ONL Y ADD OR REMOVE A MAXIMUM OF 3/10 OF A TURN (THREE TEETH ON THE RATCHET WHEEL) A T A TIME. BOTH SIDES NEED TO BE ADJUSTED EQUALL Y ON DOUBLE SPRING DOORS. Add spring tension: The ratchet wheel is made of 10 teeth[...]

  • Page 14

    TorqueMaster ® Plus Reset Instructions IMPORT ANT : THE DRA WBAR OPERA TOR FORCE SETTINGS MUST BE ADJUSTED AC- CORDING TO THE MANUF ACTURER’S INSTR UCTIONS. SOME LIGHTER WEIGHT DOORS ARE DESIGNED TO OPERA TE WITH A SINGLE COUNTERBALANCE SPRING. IF THA T COUNTER- BALANCE SPRING BREAKS AND THE DRAWBAR OPERA TOR’S FORCE SETTINGS ARE NOT ADJUSTED [...]

  • Page 15

    Pull Down Rope W ARNING W ARNING DO NOT INST ALL PULL DOWN ROPE ON DOORS WITH OPERA TORS. CHILDREN MA Y BECOME ENT ANGLED IN THE ROPE CAUSING SEVERE OR F A T AL INJURY . Measure and mark the jamb approximately 48” to 50” (1220 to 1270 mm) from floor on the right or left side of jamb. Drill 1/8” pilot hole for no. 6 screw eye. Tie the pull do[...]

  • Page 16

    Cleaning Y our Garage Door IMPORT ANT : DO NOT USE A PRESSURE WASHER ON YOUR GARAGE DOOR! While factory-applied finishes on garage doors are durable, it is desirable to clean them on a routine basis. Some discoloration of the finish may occur when a door has been exposed to dirt-laden atmosphere for a period of time. Slight chalking may also occu[...]

  • Page 17

    W ARNING W ARNING NEVER REMOVE, ADJUST , OR LOOSEN THE BOL TS, SCREWS AND/OR LAG SCREWS ON THE COUNTERBALANCE (END OR CENTER BEARING BRACKETS) SYSTEM OR BO TTOM CORNER BRACKETS OF THE DOOR. THESE BRACKETS ARE CONNECTED TO THE SPRING(S) AND ARE UNDER EXTREME TENSION. TO AVOID POSSIBLE SEVERE OR FA T AL INJURY , HAVE ANY SUCH WORK PERFORMED BY A TRAI[...]

  • Page 18

    Limited Warranty Model 9800 Wayne Dalton, a division of Overhead Door Corporation (“Seller”) warrants to the original purchaser of the Model 9800 (“Product”), subject to all of the terms and conditions hereof, tha t the Product and all components thereof will be free from defects in materials and workmanship for the following period(s) of t[...]

  • Page 19

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  • Page 20

    AFTER INST ALLA TION IS COMPLETE, F ASTEN THIS MANUAL NEAR GARAGE DOOR FOR EASY REFERENCE. PLEASE DO NO T RETURN THIS PRODUCT TO THE STORE Thank you for your pur chase. Please Do Not Return This Product T o The Store. Please call 1-866-569-3799 (Press Option 1) and follow the prompts to contact the appropriate customer ser vice agent. They will be [...]