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Wayne-Dalton 6600 manual

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Table of contents for the manual

  • Page 1

    IMPORT ANT NO TICES! The complete Installation Instructions and Owner’ s Manual are available at no charge from: Wayne-Dalton, a Division Of Overhead Door Corporation, P .O. Box 67, Mt. Hope, OH., 44660, Or Online At www.W ayne-Dalton.com Wayne-Dalton highly recommends that you read and fully understand the Installation Instructions and Owner’ [...]

  • Page 2

    Important Safety Instructions DEFINITION OF KEY WORDS USED IN THIS MANUAL: W ARNING W ARNING INDICA TES A POTENTIALL Y HAZARDOUS SITUA TION WHICH; IF NOT AVOIDED , COULD RESUL T IN SEVERE OR FA T AL INJURY . CAUTION: PROPER TY DAMAGE OR INJURY CAN RESUL T FROM FAILURE TO FOLLOW INSTRUCTIONS. IMPORT ANT : REQUIRED STEP FOR SAFE AND PROPER DOOR OPERA[...]

  • Page 3

    Pull down rope (if included) Inside lift handles Cable drums RH/LH Torsion springs RH/LH Center bracket (as required) Center bracket bushing (as required) Lift handles Pull handles Stud plate (as required) (2) 3/8”- 16 Hex nuts (2) 5/16”-18 Hex nuts End bearing bracket RH/LH (as required) Counterbalance lift cables Keys (as required) Center cou[...]

  • Page 4

    NOTE: If nailing product at 40°F or below , pre-drilling is required. NOTE: Allow the weatherstrips to return to room temperature prior to nailing to jambs. NOTE: Do not permanently attach weatherstrips to the header and jambs at this time. For Quick Install track: For the header , align the weatherstrip with the inside edge of the header and temp[...]

  • Page 5

    5 A. FLAG ANGLES (AS REQUIRED): A1. Quick Install (Q.I.) Flag Angles A2. Fully Adjustable (F .A.) Flag Angles B. JAMB BRACKETS (AS REQUIRED): B1. Quick Install (Q.I.) Jamb Brackets B2. Fully Adjustable (F .A.) Jamb Brackets C. TRACK ROLLERS: C1. Short Stem T rack Rollers C2. Long Stem T rack Rollers D. GRADUA TED END HINGES: D1. Double Graduated En[...]

  • Page 6

    INST ALLA TION Before installing your door , be certain that you have read and followed all of the instruc- tions covered in the pre-installation section of this manual. Failure to do so may result in an improperly installed door . NOTE : Reference TDS 160 for general garage door terminology at www.dasma.com . Quick Install Flag Angles Tools Requir[...]

  • Page 7

    slot pattern in the 3rd hole set and (1) 1/4” - 20 x 9/16” track bolt and (1) 1/4” - 20 flange hex nut. Repeat for other side. F .A. jamb bracket 1/4”- 20 x 9/16” T rack bolt 1/4”- 20 Flange hex nut Jamb bracket in place 1st hole set Lower hole of hole/ slot pattern Vertical track 2nd hole set 3rd hole set T op of track Bottom Corner b[...]

  • Page 8

    Strutting Schedule Door Height # Of Sections Solid Or Glazed Door Width 8’0” - 9’0” 10’0” 12’0” - 14’0” 15’0” - 18’0” 7’0” - 8’0” 4 Solid N/A 2” Strut, T op of top section 2” Struts, T op of T op, Lock and Bottom sections 2” Struts, T op of T op, Int., Lock and Bottom sections Glazed 2” Strut, T op of top[...]

  • Page 9

    Bottom section (2) 1/4” x 2-1/2” Carriage bolts Bottom rail Center rail Pull handle (2) 1/4”- 20 Flange hex nuts Backer plate Lift Handle(s) Tools Required: Power drill, 1/4” Drill bit, 7/16” Wrench, Tape measure 10 NOTE: Refer to door section identification, located in the pre-installation section of this manual to determine what size s[...]

  • Page 10

    Vertical track assembly Jamb bracket Flag angle Flag angle lag screw locations 5/16” x 1-5/8” Lag screws Bottom section T rack rollers 12R F A 3/8” to 5/8” Spacing Bottom section Vertical track 15R F A 15R QI 12R QI Floor T rack roller FOR RIVETED VERTIC AL TRACK ASSEMBL Y: Loosely fasten jamb brackets and flag angle to the jamb using 5/16[...]

  • Page 11

    5/16”-18 x 3/4” Carriage bolt (4) 1/4”-20 x 11/16” Self drilling screws T op fixture base T op fixture slide 5/16”-18 Hex nut End cap T op section Short stem track roller Top Section Tools Required: Hammer, Step ladder, Tape measure 15 Place the top section in the opening. T emporarily secure the top section by driving a nail in the hea[...]

  • Page 12

    section. Align the bottom of the horizontal track with the top of the vertical track. Tighten the horizontal track to the Flag Angle / Angle Mount with (2) 1/4” - 20 x 9/16” track bolts and (2) 1/4” - 20 flange hex nuts. 3/8”-16 Hex nut Horizontal track angle 3/8”-16 x 3/4” T russ head bolt Rivited flag angle upper slot 1/4”-20 x 9/[...]

  • Page 13

    T ypicall center bracket Vertical line Mounting surface Equal distance (top of door section to horizontal line) Horizontal line T ypicall center of end bearing bracket IF YOUR DOOR DID NO T COME WITH A CENTER COUPLER ASSEMBL Y AND USES TOR- SION SPRINGS LESS THAN 3-3/4” ID: Mark a vertical pencil line on the mounting surface above the door , at t[...]

  • Page 14

    T orsion keyed shaft Center bearing Red cable drum (left hand side) Black cable drum (right hand side) Coupler halves Center coupler assembly (3) 3/8” - 16 x 1-3/4” Hex head screws and (3) 3/8” - 16 Nylon hex lock nut Set screws and Lock nut Center bearing Coupler halves Coupler halves assembled Set screws and Lock nut Key Key T orsion keyed [...]

  • Page 15

    NOTE: If you have torsion keyed shaft(s), insert (1) key into the slot of both the cable drum and the slot in the torsion keyed shaft, as shown. Rotate the left hand drum and torsion shaft until counterbalance lift cable is taut. Now attach locking pliers to the torsion shaft and brace locking pliers up against jamb to keep counter - balance lift c[...]

  • Page 16

    7’3” 7-7/8 7’6” 8 7’9” 8-1/4 8’0” 8-3/4 Alternately inserting the winding rods into the holes of the spring winding cone, rotate the winding cone upward toward the ceiling, 1/4 turn at a time, until the required number of complete turns for your door height is achieved. As the last 1/8 to 1/4 turn is achieved, securely hold the wind[...]

  • Page 17

    Vice clamp Horizontal tracks 2nd T rack roller Vice clamp 5/16”-18 x 1-1/4” Hex bolt must extend into the track to serve as a roller stop Perforated angle Sound framing members Horizontal track (3) 5/16” Bolts and nuts Perforated angle bolted using (2) 5/16” x 1-5/8” hex head lag screws to ceiling member and parallel to door Perforated an[...]

  • Page 18

    Door Arm Hookup Align hole in the door arm with holes in operator bracket tabs, as shown. Attach with 5/16” x 1-3/4” cotter pin and cotter ring, as shown. Drawbar operator bracket tabs Cotter ring 5/16” x 1-3/4” Clevis pin Door arm Cotter ring 5/16” x 1-3/4” Clevis pin Inside Lock Install the inside lock on the second section of the doo[...]

  • Page 19

    Cleaning Y our Garage Door IMPORT ANT : DO NOT USE A PRESSURE WASHER ON YOUR GARAGE DOOR! While factory-applied finishes on garage doors are durable, it is desirable to clean them on a routine basis. Some discoloration of the finish may occur when a door has been exposed to dirt-laden atmosphere for a period of time. Slight chalking may also occu[...]

  • Page 20

    are properly protected against moisture or other contaminants. Wood doors, in a non-finished condition, must not be transported or stored where the wood surfaces can be exposed to moisture or other contaminants. Wood (Surface Preparation) All surfaces must be clean, free of dust and dirt and any other contamination. Wood (Painting) Using painter?[...]

  • Page 21

    Limited Lifetime warranty Model 6600 Wayne Dalton, a division of Overhead Door Corporation (“Seller”) warrants to the original purchaser of the Model 6600 (“Product”), subject to all of the terms and conditions hereof, tha t the Product and all components thereof will be free from defects in materials and workmanship for the following perio[...]

  • Page 22

    AFTER INST ALLA TION IS COMPLETE, F ASTEN THIS MANUAL NEAR GARAGE DOOR FOR EASY REFERENCE. PLEASE DO NO T RETURN THIS PRODUCT TO THE STORE Thank you for your pur chase. Please Do Not Return This Product T o The Store. Please call 1-866-569-3799 (Press Option 1) and follow the prompts to contact the appropriate customer ser vice agent. They will be [...]