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Wayne-Dalton 9100 manual

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Table of contents for the manual

  • Page 1

    9100, 9400, 9600 IMPORT ANT NOTICE! Read these instructions carefully befor e attempting installation. If in question about any of the procedures, do not perform the work. Instead, have a quali fied door agen cy do the installation or repairs. © Copyright 2009 Wayne-Dalton Corp. Part No. 290771 REV4 08/03/2009 T orsion Spring Installation Instruc[...]

  • Page 2

    2 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com READ THESE INSTRUCTIONS C AREFULL Y BEFORE A TTEMPTING INST ALLA TION. IF IN QUESTION ABOUT ANY[...]

  • Page 3

    3 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com (2) HORIZONT AL TRACKS WITH A TT ACHED HORIZONT AL ANGLE RH/LH P ackage Contents NOTE: DEPENDIN[...]

  • Page 4

    4 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: NOTE: This provides an alternative method for identifying your door sections/sta[...]

  • Page 5

    5 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com PRE-INST ALLA TION PRE-INST ALLA TION T ools Required Removing An Old Door IF YOUR COUNTERBALAN[...]

  • Page 6

    6 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: F AILURE TO USE APPROVED WINDING BARS CAN CAUSE SPRING ENERGY TO BE RELEASED SUD[...]

  • Page 7

    7 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com PRE-INST ALLA TION T ools Needed: Fig. 2 Fig. 1 Fig. 3 Fig. 4 RIGHT HAND CABLE DRUM TORQUEMASTE[...]

  • Page 8

    8 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: Fig. 5 Fig. 9 REMOVE TOP LAG SCREW REMOVE CABLE DRUM AND WINDING SHAFT DRAPE CAB[...]

  • Page 9

    9 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: T ools Needed: PRE-INST ALLA TION Step 1: Raise the door to the fully open posit[...]

  • Page 10

    10 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: HEADROOM REQUIREMENT DOOR HEIGHT TRACK MANUAL LIFT MOTOR OPERA TED 6’5”, 6?[...]

  • Page 11

    11 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: INST ALLA TION Installation 1 IMPORT ANT : READ INSTR UCTIONS TITLED “P4” ?[...]

  • Page 12

    12 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: 2 None QI JAMB BRACKET Measure the length of the vertical tracks. Using the jam[...]

  • Page 13

    13 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: T ools Needed: INST ALLA TION Drums IMPORT ANT : RIGHT AND LEFT HAND IS AL WA Y[...]

  • Page 14

    14 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: 5 V ertical T rack IMPORT ANT : THE TOPS OF THE VERTICAL TRACKS MUST BE LEVEL F[...]

  • Page 15

    15 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: INST ALLA TION Stacking Sections NOTE: F or door section identifica tion see p[...]

  • Page 16

    16 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: T op Brackets Power Drill 7/16” Socket Driver 7 TOP BRACKET SLIDE (2) 1/4”-[...]

  • Page 17

    17 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: T ools Needed: INST ALLA TION NOTE: If you have a model 9600 Series door with w[...]

  • Page 18

    18 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: INST ALLA TION WITH U-BAR INST ALLA TION WITH U-BAR Power Drill 7/16” Socket [...]

  • Page 19

    19 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: INST ALLA TION T op Section Place the top section in the opening and vertically[...]

  • Page 20

    20 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: T ools Needed: Attaching Horizontal T rack to Adjustable Flagangle T o install [...]

  • Page 21

    21 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: T ools Needed: INST ALLA TION T orsion End Bearing Brackets End bearing bracket[...]

  • Page 22

    22 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: 16 none T orsion Spring Assembly NOTE: Right and left hand is always determined[...]

  • Page 23

    23 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: INST ALLA TION Slide the nylon center bushing into the stationar y spring cone [...]

  • Page 24

    24 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: T ools Needed: Counterbalance Cables Vice Grips 3/8” Wrench Release the vice [...]

  • Page 25

    25 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: INST ALLA TION Position a ladder slightly to the side of spring so that the win[...]

  • Page 26

    26 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: Rear Support KEEP HORIZONT AL TRACK P ARALLEL AND WITHIN 3/4” MAXIMUM OF DOOR[...]

  • Page 27

    27 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: INST ALLA TION PRIOR TO WINDING OR MAKING ADJUSTMENTS TO THE SPRINGS, ENSURE YO[...]

  • Page 28

    28 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: T ools Needed: DO NOT INST ALL PULL ROPES ON DOORS WITH ELECTRIC OPERA TORS. CH[...]

  • Page 29

    29 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: OPTIONAL INST ALLA TION Step Plate Make one mark 1” (25 mm) up from the cente[...]

  • Page 30

    30 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com DETERMINE THE WA YNE-DAL TON TRACK RADIUS BEING USED: T rolley Installation for Standard Lift [...]

  • Page 31

    31 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com OPTIONAL INST ALLA TION T rolley Installation for Low Headroom HIGH ARC LOW HEADROOM TRACK TOP[...]

  • Page 32

    32 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: T rolley Operator OPERA TOR MUST BE TESTED A T TIME OF INST ALLA TION AND MONTH[...]

  • Page 33

    33 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com MAINTENANCE Cleaning P ainting Cleaning Y our Garage Door IMPORT ANT : DO NOT USE A PRESSURE W[...]

  • Page 34

    34 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com P ainting Continued.... NOTES: 1. Repainting of finish painted steel doors cannot be warrante[...]

  • Page 35

    35 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com Lifetime Limited Warranty Models 9100, 9400, 9600 Subject to the terms and conditions containe[...]

  • Page 36

    36 Covered by one or more of the following Patents; 5,408,724; 5,409,051; 5,419,010; 5,495,640; 5,522,446; 5,562,141; 5,566,740; 5,568,672; 5,718,533; 6,019,269; 6,089,304; 6,644,378; 6,374,567; 6,561,256; 6,527,037; 6,640,872; 6,672,362; 6,725,898; 6,843,300; 6,915,573; 6,951,237; 7,014,386; 7,036,548; 7,059,380; 7,121,317; 7,128,123; 7,134,471; 7[...]