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Wayne-Dalton 46 manual

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Table of contents for the manual

  • Page 1

    8000 Series, Model 46 IMPORT ANT NOTICE! Read these instructions carefully befor e attempting installation. If in question about any of the procedures, do not perform the work. Instead, have a quali fied door agen cy do the installation or repairs. © Copyright 2009 Wayne-Dalton Corp. Part No. 323295 REV2 08/03/2009 T or queMaster ® - Single and [...]

  • Page 2

    2 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T able of Contents Important Safety Instructions ............................................ 2[...]

  • Page 3

    3 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com P ackage Contents (1) TORQUEMASTER ® SPRING TUBE (2) HORIZONT AL TRACK WITH A TT ACHED HORIZON[...]

  • Page 4

    4 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: 1/4”- 20 X 7/8” SELF DRILLING SCREWS (AS REQUIRED) 1/4”- 20 X 5/8” CARRI[...]

  • Page 5

    5 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Required PRE-INST ALLA TION SAFETY GLASSES FLA T TIP SCREWDRIVER 1/4”, 3/8”, 7/16”[...]

  • Page 6

    6 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: F AILURE TO USE APPROVED WINDING BARS CAN CAUSE SPRING ENERGY TO BE RELEASED SUD[...]

  • Page 7

    7 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com PRE-INST ALLA TION T ools Needed: Fig. 2 A T orqueMaster ® spring system can be identified by[...]

  • Page 8

    8 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: (Spring T ube should be free to rota te in either direction.) If the counterbala[...]

  • Page 9

    9 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: T ools Needed: PRE-INST ALLA TION Having removed the counterbalance system, the [...]

  • Page 10

    10 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: HEADROOM REQUIREMENT DOOR HEIGHT TRACK MANUAL LIFT MOTOR OPERA TED 6’5” 10?[...]

  • Page 11

    11 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: INST ALLA TION 1 NOTE: If you have riveted track, skip this step. Hand tighten [...]

  • Page 12

    12 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: T ools Needed: 3 NOTE: If you have riveted track, skip this step. T o a ttach t[...]

  • Page 13

    13 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: INST ALLA TION 4 Drums IMPORT ANT : RIGHT AND LEFT HAND IS AL WA YS DETERMINED [...]

  • Page 14

    14 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: Locate the lower (numbered) leaf of the #1 end hinges and required center hinge[...]

  • Page 15

    15 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: T ools Needed: INST ALLA TION 6 T op Bracket Power Drill 7/16” Socket Driver [...]

  • Page 16

    16 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: U-BAR TOP SECTION TOP SECTION U-BAR (2) 1/4”- 20 X 7/8” SELF DRILLING SCREW[...]

  • Page 17

    17 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: T ools Needed: INST ALLA TION 10 Bottom Section 9 Before installing the bottom [...]

  • Page 18

    18 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: T ools Needed: 12 11 V ertical T rack Stacking Sections 3/16” Drill Bit Power[...]

  • Page 19

    19 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: T ools Needed: INST ALLA TION 13 14 T op Section When installing a door with a [...]

  • Page 20

    20 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: T ools Needed: 16 15 Horizontal T rack With horizontal tracks installed you can[...]

  • Page 21

    21 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: T ools Needed: INST ALLA TION Center Bracket Bushing NOTE: If you are installin[...]

  • Page 22

    22 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: 19 i drive ® Installation NOTE: See i drive ® main installa tion and owner’[...]

  • Page 23

    23 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: INST ALLA TION 20 Shake the T orqueMaster ® spring tube gently to extend the w[...]

  • Page 24

    24 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: T ools Needed: 21 22 Drive Gear Installation End Brackets Beginning with the ri[...]

  • Page 25

    25 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: T ools Needed: INST ALLA TION 23 Counter Installation Install the right side co[...]

  • Page 26

    26 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: 25 USING A T APE MEASURE, MAINTAIN AN EQUAL MEASUREMENT “X” (TOP OF DOOR TO[...]

  • Page 27

    27 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: T ools Needed: INST ALLA TION 26 DISCONNECT CABLE S-HOOK HOLE IN RIGHT END BRAC[...]

  • Page 28

    28 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: NO TE: See i drive ® main installation and owners manual for i drive ® parts.[...]

  • Page 29

    29 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: T ools Needed: INST ALLA TION Place vice c lamps onto both vertical tracks just[...]

  • Page 30

    30 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: T ools Needed: See chart in Step 32 for proper spring tension setting. Beginnin[...]

  • Page 31

    31 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: T ools Needed: INST ALLA TION Drum Wrap Installation Drum wra ps are identified[...]

  • Page 32

    32 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: Rear Support Continued... horizontal tracks to the rear supports with 5/16”-1[...]

  • Page 33

    33 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: T ools Needed: � � OPTIONAL INST ALLA TION Side Lock Install the side lock [...]

  • Page 34

    34 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: T ools Needed: � � Pull Rope NO. 6 SCREW EYE PULL ROPE BOTTOM BRACKET PULL [...]

  • Page 35

    35 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Needed: � OPTIONAL INST ALLA TION T rolley Operator OPERA TOR MUST BE TESTED A T TIME[...]

  • Page 36

    36 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com � � Cleaning P ainting Cleaning Y our Garage Door IMPORT ANT : DO NOT USE A PRESSURE WASHE[...]

  • Page 37

    37 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com Limited W arranty Models 8000, 8100, 8200 and 46 Subject to the terms and conditions contained[...]

  • Page 38

    38 Covered by one or more of the following Patents; 5,408,724; 5,409,051; 5,419,010; 5,495,640; 5,522,446; 5,562,141; 5,566,740; 5,568,672; 5,718,533; 6,019,269; 6,089,304; 6,644,378; 6,374,567; 6,561,256; 6,527,037; 6,640,872; 6,672,362; 6,725,898; 6,843,300; 6,915,573; 6,951,237; 7,014,386; 7,036,548; 7,059,380; 7,121,317; 7,128,123; 7,134,471; 7[...]