Wayne-Dalton 5140 manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38

Go to page of

A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Wayne-Dalton 5140, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Wayne-Dalton 5140 one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of Wayne-Dalton 5140. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of Wayne-Dalton 5140 should contain:
- informations concerning technical data of Wayne-Dalton 5140
- name of the manufacturer and a year of construction of the Wayne-Dalton 5140 item
- rules of operation, control and maintenance of the Wayne-Dalton 5140 item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Wayne-Dalton 5140 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Wayne-Dalton 5140, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Wayne-Dalton service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Wayne-Dalton 5140.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the Wayne-Dalton 5140 item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    T or queMaster ® - Single and Double Spring Installation Instructions and Owner’ s Manual 5120 AND 5140 IMPORT ANT NOTICE! Read these instructions carefully befor e attempting installation. If in question about any of the procedures, do not perform the work. Inste ad, have a qualified door agency do the installation or repairs. Copyright 2009 W[...]

  • Page 2

    2 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your Wayne-Dalton dealer; refer to your local yello w pages / business listings or go to F ind a dealer area online at www.wayne-dalton.com Definition of key words used in this manual: INDICA TES A POTENTIALL Y HAZARDOUS SITUA TION WHICH, IF NOT A[...]

  • Page 3

    3 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your Wayne-Dalton dealer; refer to your local yello w pages / business listings or go to F ind a dealer area online at www.wayne-dalton.com P ackage Contents (1)TORQUEMASTER ® SPRING TUBE DOOR SECTIONS (AS REQUIRED) (2) TOP BRACKET SLIDES 1/4”-1[...]

  • Page 4

    T ools Needed: 4 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your Wayne-Dalton dealer; refer to your local yello w pages / business listings or go to F ind a dealer area online at www.wayne-dalton.com TYPICAL HINGE ST AMPING LOCA TION Door Section Identification TOP SECTION INTERMEDIA TE SECTI[...]

  • Page 5

    5 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your Wayne-Dalton dealer; refer to your local yello w pages / business listings or go to F ind a dealer area online at www.wayne-dalton.com T ools Required POWER DRILL RA TCHET WRENCH PLIERS/WIRE CUTTERS PHILLIPS HEAD SCREWDRIVER PENCIL 1/8”, 3/1[...]

  • Page 6

    T ools Needed: 6 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your Wayne-Dalton dealer; refer to your local yello w pages / business listings or go to F ind a dealer area online at www.wayne-dalton.com F AILURE TO USE APPROVED WINDING BARS CAN CAUSE SPRING ENERGY TO BE RELEASED SUDDENL Y , RESU[...]

  • Page 7

    T ools Needed: 7 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your Wayne-Dalton dealer; refer to your local yello w pages / business listings or go to F ind a dealer area online at www.wayne-dalton.com PRE-INST ALLA TION Fig. 2 A T orqueMaster ® spring system can be identified by the end brac[...]

  • Page 8

    T ools Needed: 8 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your Wayne-Dalton dealer; refer to your local yello w pages / business listings or go to F ind a dealer area online at www.wayne-dalton.com If the counterbalance cable is still taut and the T orqueMaster ® spring tube is difficult [...]

  • Page 9

    9 T ools Needed: T ools Needed: Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your Wayne-Dalton dealer; refer to your local yello w pages / business listings or go to F ind a dealer area online at www.wayne-dalton.com PRE-INST ALLA TION Having removed the counterbalance system, the door can now [...]

  • Page 10

    T ools Needed: 10 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your Wayne-Dalton dealer; refer to your local yello w pages / business listings or go to F ind a dealer area online at www.wayne-dalton.com HEADROOM REQUIREMENT If you just removed your existing door or you are installing a new door[...]

  • Page 11

    11 T ools Needed: Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your Wayne-Dalton dealer; refer to your local yello w pages / business listings or go to F ind a dealer area online at www.wayne-dalton.com Installation IMPORT ANT : READ INSTRUCTIONS TITLED “P4” “REMOVING THE OLD DOOR” ON P[...]

  • Page 12

    T ools Needed: 12 T ools Needed: Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your Wayne-Dalton dealer; refer to your local yello w pages / business listings or go to F ind a dealer area online at www.wayne-dalton.com Position the horizontal angle as shown. Place tabs of horizontal angle in the[...]

  • Page 13

    13 T ools Needed: T ools Needed: Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your Wayne-Dalton dealer; refer to your local yello w pages / business listings or go to F ind a dealer area online at www.wayne-dalton.com INST ALLA TION Drums IMPORT ANT : RIGHT AND LEFT HAND IS AL WA YS DETERMINED [...]

  • Page 14

    T ools Needed: 14 T ools Needed: Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your Wayne-Dalton dealer; refer to your local yello w pages / business listings or go to F ind a dealer area online at www.wayne-dalton.com V ertical T rack IMPORT ANT : THE TOPS OF THE VERTICAL TRACKS MUST BE LEVEL F[...]

  • Page 15

    15 T ools Needed: T ools Needed: Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your Wayne-Dalton dealer; refer to your local yello w pages / business listings or go to F ind a dealer area online at www.wayne-dalton.com INST ALLA TION T op Brackets (4) 1/4” - 14 x 5/8” SELF T APPING SCREWS TO[...]

  • Page 16

    T ools Needed: 16 T ools Needed: Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your Wayne-Dalton dealer; refer to your local yello w pages / business listings or go to F ind a dealer area online at www.wayne-dalton.com NOTE: If a 3” u-bar was installed in Step 9, skip this step. NOTE: Model 51[...]

  • Page 17

    17 T ools Needed: T ools Needed: Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your Wayne-Dalton dealer; refer to your local yello w pages / business listings or go to F ind a dealer area online at www.wayne-dalton.com INST ALLA TION Operator Bracket Continued... Install (2) #12 x 1/2” phillip[...]

  • Page 18

    T ools Needed: 18 T ools Needed: Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your Wayne-Dalton dealer; refer to your local yello w pages / business listings or go to F ind a dealer area online at www.wayne-dalton.com INCORRECT Attaching Horizontal T rack to Quick Install Flagangle T o install [...]

  • Page 19

    19 T ools Needed: T ools Needed: Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your Wayne-Dalton dealer; refer to your local yello w pages / business listings or go to F ind a dealer area online at www.wayne-dalton.com INST ALLA TION T orqueMaster ® Spring T ube T orqueMaster ® springs come lu[...]

  • Page 20

    T ools Needed: 20 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your Wayne-Dalton dealer; refer to your local yello w pages / business listings or go to F ind a dealer area online at www.wayne-dalton.com i drive ® Installation NOTE: See i drive ® main installa tion and owners manual for i driv[...]

  • Page 21

    T ools Needed: 21 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your Wayne-Dalton dealer; refer to your local yello w pages / business listings or go to F ind a dealer area online at www.wayne-dalton.com INST ALLA TION TORQUEMASTER ® SPRING TUBE LOOSE WINDING SHAFT Left Hand Side Single Spring [...]

  • Page 22

    T ools Needed: 22 T ools Needed: Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your Wayne-Dalton dealer; refer to your local yello w pages / business listings or go to F ind a dealer area online at www.wayne-dalton.com Drive Gear Installation End Brackets Beginning with the right hand side, lubr[...]

  • Page 23

    23 T ools Needed: T ools Needed: Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your Wayne-Dalton dealer; refer to your local yello w pages / business listings or go to F ind a dealer area online at www.wayne-dalton.com INST ALLA TION Counter Installation Install the right side counter gear , wit[...]

  • Page 24

    T ools Needed: 24 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your Wayne-Dalton dealer; refer to your local yello w pages / business listings or go to F ind a dealer area online at www.wayne-dalton.com P ositioning Support Bracket 23 USING A T APE MEASURE, MAINT AIN AN EQUAL MEASUREMENT “X?[...]

  • Page 25

    25 T ools Needed: T ools Needed: Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your Wayne-Dalton dealer; refer to your local yello w pages / business listings or go to F ind a dealer area online at www.wayne-dalton.com INST ALLA TION DISCONNECT CABLE S-HOOK HOLE IN RIGHT END BRACKET NOTE: See i [...]

  • Page 26

    T ools Needed: 26 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your Wayne-Dalton dealer; refer to your local yello w pages / business listings or go to F ind a dealer area online at www.wayne-dalton.com NOTE: See i drive ® main installation and owners manual for i drive ® parts. NOTE: Bring m[...]

  • Page 27

    27 T ools Needed: T ools Needed: Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your Wayne-Dalton dealer; refer to your local yello w pages / business listings or go to F ind a dealer area online at www.wayne-dalton.com INST ALLA TION FAILURE TO PL ACE VI CE C L AM PS ONTO VE RTIC AL TRACK CAN AL[...]

  • Page 28

    28 T ools Needed: T ools Needed: Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your Wayne-Dalton dealer; refer to your local yello w pages / business listings or go to F ind a dealer area online at www.wayne-dalton.com 15 .5 See chart in Step 30 for proper spring tension setting. Beginning with [...]

  • Page 29

    29 T ools Needed: T ools Needed: Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your Wayne-Dalton dealer; refer to your local yello w pages / business listings or go to F ind a dealer area online at www.wayne-dalton.com INST ALLA TION Drum Wrap Installation Drum wra ps are identified as right and[...]

  • Page 30

    T ools Needed: 30 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your Wayne-Dalton dealer; refer to your local yello w pages / business listings or go to F ind a dealer area online at www.wayne-dalton.com supplied). Horizontal tracks must be level and parallel with door . NOTE: If perforated angl[...]

  • Page 31

    31 T ools Needed: T ools Needed: Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your Wayne-Dalton dealer; refer to your local yello w pages / business listings or go to F ind a dealer area online at www.wayne-dalton.com INST ALLA TION Side Lock (Sold Separately) Install the side lock on the secon[...]

  • Page 32

    T ools Needed: 32 T ools Needed: Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your Wayne-Dalton dealer; refer to your local yello w pages / business listings or go to F ind a dealer area online at www.wayne-dalton.com Step Plate (Sold Seperately) Pull Rope Make one mark 1” (25 mm) up from the[...]

  • Page 33

    33 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your Wayne-Dalton dealer; refer to your local yello w pages / business listings or go to F ind a dealer area online at www.wayne-dalton.com OPTIONAL INST ALLA TION Hairpin Cotter opera tor BraCket Door arm 5/16” x 1-1/4” Clevis pin oper a tor [...]

  • Page 34

    34 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your Wayne-Dalton dealer; refer to your local yello w pages / business listings or go to F ind a dealer area online at www.wayne-dalton.com OPERA TOR HOOK-UP CHART FOR LOW HEADROOM OPERA TOR MODELS TYPE OF ARM BEING USED PREFERRED HOOKUP REF . ILL[...]

  • Page 35

    T ools Needed: 35 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your Wayne-Dalton dealer; refer to your local yello w pages / business listings or go to F ind a dealer area online at www.wayne-dalton.com OPTIONAL INST ALLA TION T rolley Operator OPERA TOR MUST BE TESTED A T TIME OF INST ALLA TIO[...]

  • Page 36

    36 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your Wayne-Dalton dealer; refer to your local yello w pages / business listings or go to F ind a dealer area online at www.wayne-dalton.com Cleaning Y our Garage Door IMPORT ANT : DO NOT USE A PRESSURE W ASHER ON YOUR GARAGE DOOR! While factory-ap[...]

  • Page 37

    37 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your Wayne-Dalton dealer; refer to your local yello w pages / business listings or go to F ind a dealer area online at www.wayne-dalton.com MAINTENANCE Painting After surface has been properly prepared, it must be allowed to dr y thoroughly , and [...]

  • Page 38

    38 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your Wayne-Dalton dealer; refer to your local yello w pages / business listings or go to F ind a dealer area online at www.wayne-dalton.com Limited Warranty Models 5120 And 5140 Subject to the terms and conditions contained in this Limited Warrant[...]