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Wayne-Dalton 9600 manual

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Table of contents for the manual

  • Page 1

    T orqueMaster ® - Single and Double Spring Installation Instructions and Owner’ s Manual 9100, 9400, AND 9600 IMPORT ANT NO TICE! Read these ins tructions carefully before attempting installation. If in question about any of the proce- dures, do not perform the work. Instead, have a qualified door agency do the installation or repairs. ©Copyri[...]

  • Page 2

    2 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www.W ayne-Dalton.com Definition of key words used in this manual: INDICA TES A POTENTIALL Y HAZARDOUS SITUA TION WHI[...]

  • Page 3

    3 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www.W ayne-Dalton.com P ackage Contents (1)TORQUEMASTER ® SPRING TUBE DOOR SECTIONS (AS REQUIRED) (2) TOP BRACKET SLI[...]

  • Page 4

    T ools Needed: 4 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www.W ayne-Dalton.com NOTE: This provides an alternative method for identifying your door sections/stac[...]

  • Page 5

    5 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www.W ayne-Dalton.com IF YOUR COUNTERBALANCE SYSTEM IS OTHER THAN THOSE MENTIONED, DO NOT A TTEMPT TO WORK ON IT , BUT[...]

  • Page 6

    T ools Needed: 6 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www.W ayne-Dalton.com F AILURE TO USE APPROVED WINDING BARS CAN CAUSE SPRING ENERGY TO BE RELEASED SUDD[...]

  • Page 7

    T ools Needed: 7 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www.W ayne-Dalton.com PRE-INST ALLA TION Fig. 2 A T orqueMaster ® spring system can be identified by [...]

  • Page 8

    T ools Needed: 8 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www.W ayne-Dalton.com Spring tube should be free to rotate in either direction. If the counterbalance c[...]

  • Page 9

    9 T ools Needed: T ools Needed: Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www.W ayne-Dalton.com PRE-INST ALLA TION Having removed the counterbalance system, the d[...]

  • Page 10

    T ools Needed: 10 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www.W ayne-Dalton.com HEADROOM REQUIREMENT Preparing the Opening W ARNING TRACK TYPE T or queMaster ®[...]

  • Page 11

    11 T ools Needed: Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www.W ayne-Dalton.com Installation IMPORT ANT : READ INSTR UCTIONS TITLED “P4” “REMOVING THE OLD[...]

  • Page 12

    T ools Needed: 12 T ools Needed: Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www.W ayne-Dalton.com Position the horizontal angle as shown. Place tabs of horizontal [...]

  • Page 13

    13 T ools Needed: T ools Needed: Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www.W ayne-Dalton.com INST ALLA TION Mea sure the leng th of th e v ertic al track s. U[...]

  • Page 14

    T ools Needed: 14 T ools Needed: Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www.W ayne-Dalton.com Bottom Section Before installing the bottom section, the weather [...]

  • Page 15

    15 T ools Needed: T ools Needed: Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www.W ayne-Dalton.com INST ALLA TION Stacking Sections NOTE: F or door section identi?[...]

  • Page 16

    T ools Needed: 16 T ools Needed: Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www.W ayne-Dalton.com NOTE: If you have a model 9400/9600 Series door with windows in t[...]

  • Page 17

    T ools Needed: 17 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www.W ayne-Dalton.com INST ALLA TION 12 Power Drill 7/16” Socket Driver Vice Clamps Phillips Head Sc[...]

  • Page 18

    T ools Needed: 18 T ools Needed: Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www.W ayne-Dalton.com Attaching Quick Install Flagangle to Horizontal T rack NOTE: If y[...]

  • Page 19

    19 T ools Needed: T ools Needed: Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www.W ayne-Dalton.com INCORRECT INST ALLA TION Attaching Adjustable Flagangle to Horizo[...]

  • Page 20

    T ools Needed: 20 T ools Needed: Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www.W ayne-Dalton.com T orqueMaster ® Spring T ube T orqueMaster ® springs come lubri[...]

  • Page 21

    T ools Needed: 21 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www.W ayne-Dalton.com INST ALLA TION i drive ® Installation NOTE: See i drive ® main installa tion a[...]

  • Page 22

    T ools Needed: 22 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www.W ayne-Dalton.com TORQUEMASTER ® SPRING TUBE LOOSE WINDING SHAFT Left Hand Side Single Spring App[...]

  • Page 23

    23 T ools Needed: T ools Needed: Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www.W ayne-Dalton.com INST ALLA TION Drive Gear Installation End Brackets Lubricating O[...]

  • Page 24

    T ools Needed: 24 T ools Needed: Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www.W ayne-Dalton.com Counter Installation Install the right side counter gear , with t[...]

  • Page 25

    T ools Needed: 25 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www.W ayne-Dalton.com INST ALLA TION P ositioning Support Bracket 25 USING A T APE MEASURE, MAINT AIN [...]

  • Page 26

    T ools Needed: 26 T ools Needed: Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www.W ayne-Dalton.com DISCONNECT CABLE S-H OOK HOLE IN RIGHT END BRACKET NOTE: See i dr[...]

  • Page 27

    T ools Needed: 27 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www.W ayne-Dalton.com INST ALLA TION NOTE: See i drive ® main installation and owners manual for i dr[...]

  • Page 28

    T ools Needed: 28 T ools Needed: Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www.W ayne-Dalton.com FAILURE TO P L ACE V ICE CL AM PS ONTO V ERT ICA L TRACK CAN ALLO[...]

  • Page 29

    29 T ools Needed: T ools Needed: Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www.W ayne-Dalton.com INST ALLA TION See chart in Step 32 for proper spring tension set[...]

  • Page 30

    T ools Needed: 30 T ools Needed: Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www.W ayne-Dalton.com Drum Wrap Installation Drum wra ps are identified as right and le[...]

  • Page 31

    T ools Needed: 31 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www.W ayne-Dalton.com INST ALLA TION nuts (may not be supplied), fabrica te rear support for horizonta[...]

  • Page 32

    T ools Needed: 32 T ools Needed: Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www.W ayne-Dalton.com Side Lock Install the side lock on the second section of the door[...]

  • Page 33

    33 T ools Needed: T ools Needed: Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www.W ayne-Dalton.com OPTIONAL INST ALLA TION Step Plate Pull Rope Make one mark 1” ([...]

  • Page 34

    34 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www.W ayne-Dalton.com DETERMINE THE WA YNE-D AL TON TRACK RADIUS BEING USED: T rolley Installation for Standard Lift [...]

  • Page 35

    35 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www.W ayne-Dalton.com OPTIONAL INST ALLA TION T rolley Installation for Low Headroom ❉ HIGH ARC LOW HEADROOM TRACK [...]

  • Page 36

    T ools Needed: 36 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www.W ayne-Dalton.com T rolley Operator OPERA TOR MUST BE TESTED A T TIME OF INST ALLA TION AND MONTHL[...]

  • Page 37

    37 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www.W ayne-Dalton.com MAINTENANCE Cleaning P ainting Cleaning Y our Garage Door IMPORT ANT : DO NOT USE A PRESSURE WA[...]

  • Page 38

    38 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www.W ayne-Dalton.com P ainting Continued.... NOTES: 1. Repainting of finish painted steel doors cannot be warranted[...]

  • Page 39

    39 Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www.W ayne-Dalton.com Lifetime Limited Warranty Models 9100, 9400, 9600 Subject to the terms and conditions contained[...]

  • Page 40

    40 Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yellow pages business listings or go to the Find a Dealer section online at www .Wayne-Dalton.com Thank you for your purchase Please Do Not Return This Product T o The Store Covered by one or more of the following Patents; 5,408,724; 5,409,051;[...]