Wayne-Dalton 3663-372 manual

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Table of contents for the manual

  • Page 1

    INST ALLA TION INSTRUCTIONS AND OWNER’S MANUAL Models: 3663-372 Installation Instructions and Owner’ s Manual IMPORT ANT NO TICE! T o avoid possible injur y , read the enc losed instructions carefully before installing/operating this garage door opener . P ay close attention to all warnings and notes. This manual MUST be a ttached to the wall i[...]

  • Page 2

    HOW i drive ® WORKS 1 3 2 Lift cables raise door from bottom. MOUNTS ON THE W ALL INSTEAD OF CLUTTERING THE CEILING 1 2 idrive ® mounts to the counterbalance above door. Security arm manually locks closed door . 3[...]

  • Page 3

    T o O p e r a t e D o o r Press Here 9 0 7 8 5 6 3 4 1 2 P ackage Contents Key chain/Visor T ransmitter (2) Opener Deluxe Multi-function Wireless Wall Station Security Light with Diffuser Disconnect Handle Disconnect Handle Bracket “S” Hook 1/4” x 1-1/2" Hex Head Lag Screws (4) #6 x 7/8" Phillips Pan Head Screws (4) Disconnect Cable[...]

  • Page 4

    II Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com PRE-INST ALLA TION INSPECTION OF YOUR GARAGE DOOR PRIOR TO TORQUEMASTER ® IDRIVE ®[...]

  • Page 5

    T orque T ube 1” Clearance f or Motor T op of Door End Bracket Mounting Surface Electrical outlet on the wall is for opener Electrical outlet on the ceiling is for light/opener Pre-Installation Inspection A. Y ou must have a Wayne-Dalton T orquemaster ® or T orquemaster ® Plus counterbalance system to install this opener (see A above). B. The m[...]

  • Page 6

    Safety Glasses Phillips Head Screwdriver Step Ladder Ratchet Wrench 7/16” Wrench 5/64” Drill Bit 3/16” Drill Bit 1/8” Drill Bit 7/16” Socket Flat Tip Screwdriver Needle Nose Pliers Level 7/16” Socket Driver Pliers/Wire Cutters 3/32” Drill Bit T ape Measure Pencil Power Drill CAUTION TO RED UC E TH E R ISK O F IN JU RY , U SE T HI S OP[...]

  • Page 7

    T able of Contents Package Contents ............................................................................... I. Pre-Installation Inspection ................................................................... II, III. T ools Needed ...................................................................................... IV . Important Safety Ins[...]

  • Page 8

    1 Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com R2 Spring T ension Removal Counterbalance spring tension must be relieved before remo[...]

  • Page 9

    2 Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com Winding Shaft Cable Drum Groove Round Notch Flagangle Splines Drum Wrap R3 End Bracke[...]

  • Page 10

    3 Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com R1 Retro-Fit Installation Spring T ension Removal Counter balance spring tension must[...]

  • Page 11

    4 Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com R3 End Bracket Removal T o remove the end brackets, follow the steps below starting w[...]

  • Page 12

    5 Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com If installing an idrive ® opener on an installed 9100 door , the top bracket and rol[...]

  • Page 13

    6 Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com 1" FAI LU R E TO R E-A T T AC H HO RI ZON T A L T R AC KS TO T H E SU PP OR T BE[...]

  • Page 14

    7 Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com IMPORT ANT! RIGHT AND LEFT HAND IS AL WA YS DETERMINED FROM INSIDE THE GARAGE LOOKING[...]

  • Page 15

    8 Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com NOTE: If you have a T orquemaster ® counterbalance, skip this step and continue with[...]

  • Page 16

    9 Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com Cable Dru m No space betwe e Pawl and Ca b ind icates eng a C a Ratchet Pawl EN GA GE[...]

  • Page 17

    10 Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com Loose Winding Shaft Cable Drum Left Hand Side Single Spring Application Groove Flaga[...]

  • Page 18

    11 Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com End Bracket Installation IMPORT ANT! W ARNING T AGS MUST BE SECUREL Y A TT ACHED TO [...]

  • Page 19

    12 Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com P ositioning Support Bracket NOTE: idrive ® must be installed on a solid wood mount[...]

  • Page 20

    13 Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com Attaching Disconnect Cable Attach the loose disconnect cable (located in opener hard[...]

  • Page 21

    14 Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com 6ft Mounting Disconnect Handle Bracket Mark a location on the right jamb, 6 feet abo[...]

  • Page 22

    15 Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com Attaching Disconnect Handle #6-20 x 1/2” Screw Disconnect Handle Bracket Disconnec[...]

  • Page 23

    16 Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com Cable Adjustments T ools Needed: Pliers/Wire Cutter Flat Tip Screwdriver Locking Pli[...]

  • Page 24

    Place vice clamps onto both vertical tracks just above the third roller . This is to prevent the garage door from raising while winding the springs. FAILURE TO CLAMP TRACK CAN ALLOW DOOR TO RAISE U NE X PEC T ED L Y , RE S ULTI NG I N SEVERE OR FATAL INJURY. Securing Door for Spring Winding T ools Needed: (2) Vice Clamps W ARNING TRACK VICE CLAMPS [...]

  • Page 25

    Cable Drum No space between Ratchet Pawl and Cable Drum indicates engagement Cable Drum Ratchet Pawl ENGAGED SIDE VIEW No space between Ratchet Pawl and Cable Drum ENGAGED UNDERNE A TH V IEW Space between Ratchet Pawl and Cable Drum non-indicates engagement Cable Drum Ratchet Pawl DISENGAGED SIDE VIEW No space between Ratchet Pawl and DISENGAGED U [...]

  • Page 26

    T o wind the spring, rotate the winding shaft clockwise, while watching the mark on the winding shaft (or socket). Rotate the winding shaft to the required number of turns for your door or the number recorded during the Pre-Installation Inspection on page II. Place ratchet pawl in lower position. Then return to the right hand side and wind the righ[...]

  • Page 27

    IDRIVE ® FOR TORQUEMASTER ® INST ALLA TION Setting Spring T ension See chart below for proper spring tension setting. Beginning with the right hand side, ensure the counterbalance cable is in the first groove of the cable drum. NOTE: Apply light pressure to the canoe clip on counter while winding springs. Using a power drill (high torque/gear red[...]

  • Page 28

    21 Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com TO PREV ENT POSSIBLE INJURY , INST ALL WAL L S T A T I ON O U T OF T H E RE ACH O F [...]

  • Page 29

    22 Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com PRE-OPERA TION Mounting Wall Station (Continued) Installing Battery Press Here T o O[...]

  • Page 30

    23 Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com Receptacle Cover #6-32 x 3/4” Phillips Pan Head Screw Hole Plug Remove Screw Insta[...]

  • Page 31

    24 Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com PRE-OPERA TION Light Fixture Diffuser 75W (MAX) Light Bulb (Not Included) Power Outl[...]

  • Page 32

    25 Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com Receiving Unit LED Washer Nut 1/4”-20 x 1/2” Carriage Bolt 5/16 x 1-1/2” Lag S[...]

  • Page 33

    26 Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com Wire Routing 20 Uncoil wires from photoelectric sensors and route wires up garage wa[...]

  • Page 34

    27 Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com With the emergency disconnect still in the manual door operated position, manually r[...]

  • Page 35

    28 Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com T o O p e r a t e D o o r Press Here TO AVOID I NJ UR Y , NO ON E SH OU LD CR OS S T[...]

  • Page 36

    29 Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com Detent Pin Adjustment Screw TO AVOID I NJ UR Y , NO ON E SH OU LD CR OS S TH E PA T [...]

  • Page 37

    30 Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com NOTE: If you have a low headroom double track system, skip this step and continue wi[...]

  • Page 38

    31 Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com Lock Arm Installation (Continued) Once track radius has been determined, secure the [...]

  • Page 39

    32 Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com T ools Needed: 6” Height Object WHEN PERFORMING THIS P ART OF THE TEST , DO NOT PL[...]

  • Page 40

    ❉ TO REDUCE THE RISK OF SE V ERE INJ URY OR DE A T H: 1 . RE AD A ND FOLL OW ALL IN STRU CTIONS . 2. N e ve r le t ch il d r en o p er a t e o r p la y w i t h t he d o o r c o n t r ol s . Kee p rem ote c ont rols away f rom c hildre n. 3. A lways keep a moving door in sight and keep people and objects away unti l it is c ompletely closed. NO O [...]

  • Page 41

    ❉ Up-Down Button: Momentarily pressing the Up/Down button activates the door . If an out-of-balance condition causes the door to stop while opening or reverses the door while closing, apply constant pressure to the Up/Down button until the door is fully open or closed. This will allow the opener to move the door in an out of balance condition, un[...]

  • Page 42

    ❉ Programming HomeLink ® System to the T orquemaster ® idrive ® (Primary) Programming/T raining HomeLink ® Unit GARAGE DOOR MA Y OPERA TE DURING PROGRAMMING. TO AVOID POSSIBLE SEVERE OR F A T AL INJURY , PLACE THE EMERGENCY DISCONNECT HANDLE IN THE MANUAL OPERA TED POSITION. 1. Pull the manual disconnect to put the opener in the disengaged po[...]

  • Page 43

    ❉ Programming HomeLink ® System to the T orquemaster ® idrive ® (Alternate) Programming/T raining HomeLink ® Unit GARAGE DOOR MA Y OPERA TE DURING PROGRAMMING. TO AVOID POSSIBLE SEVERE OR F A T AL INJURY , PLACE THE EMERGENCY DISCONNECT HANDLE IN THE MANUAL OPERA TED POSITION. 1. Pull the manual disconnect to put the opener in the disengaged [...]

  • Page 44

    ❉ Customizing the Settings Custom pet position: Normal install routine sets the pet position to approximately 8 inches above the ground. The pet opening height may be changed to open anywhere between 8” and 30” above the ground. T o change the automatic pet opening height refer to the following procedure: a. After completion of the normal ins[...]

  • Page 45

    38 Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com ❉ Erasing Remote Controls: CAUTION: MANUALL Y DISCONNECT THE DOOR FROM OPENER USIN[...]

  • Page 46

    39 Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com P ower Connection — Permanent Wiring Option If required by local codes, the opener[...]

  • Page 47

    40 Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com T o O p e r a t e D o o r Press Here TO AVOID POSSIBLE SEVERE OR F A T AL INJURY , M[...]

  • Page 48

    41 Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com T roubleshooting ✓ Symptom Probable Cause Corrective Action Opener does not respon[...]

  • Page 49

    42 Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com Symptom Probable Cause Corrective Action The door interferes with the Lock Arm when [...]

  • Page 50

    43 Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com Lifetime Limited Warranty idrive for T orqueMaster ® and T orqueMaster ® Plus Subj[...]

  • Page 51

    44 Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and /or Ship[...]

  • Page 52

    FCC and IC Statement FCC Regulatory Information: This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. IC Regulatory Information[...]