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WAGNER GA 250AL manual

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Table of contents for the manual

  • Page 1

    "? II 2GX (At ex 95) GA 250AL GA 400AL "? Edition 07 / 2005 Opera ting manual Automa tic Airless Spra y gun[...]

  • Page 2

    [...]

  • Page 3

    GA 250AL_GA 400AL . 3 OPERA TING MANU AL EDITION 07 /2005 P ART NO. DOC0 3 50941 C ont ents 1 ABOUT THESE INSTRUCTIONS 5 1.1 Languages 5 1.2 W arnings, notes and symbols in these instructions 5 2 GENERAL SAFET Y INSTRUCTIONS 6 2.1 Safety instructions for the operator 6 2.1.1 Electrical equipment 6 2.1.2 Personnel qualifi cations 6 2.1.3 A safe wor[...]

  • Page 4

    GA 250AL_GA 400AL . 4 OPERA TING MANU AL EDITION 07 /2005 P ART NO. DOC0 3 50941 5.4 Wo r k 21 5.4.1 Start-up for airless spraying 21 5.4.2 Replacing the airless fl at jet nozzle 21 5.4.3 Cleaning the airless fl at jet nozzle 21 6 MAINTENANCE 22 6.1 Finishing w ork and Cleaning 23 6.2 Replacing the valvest em 23 6.2.1 Replacing the valve st em 23[...]

  • Page 5

    GA 250AL_GA 400AL . 5 OPERA TING MANU AL EDITION 07 /2005 P ART NO. DOC0 3 50941 1.1 LANGUA GES 1.2 W ARNINGS, NO TES AND SYMBOLS IN THESE INSTRUCTIONS 1 ABOUT THESE INSTRUCTIONS 4HISOPERATINGMANUALCONTAINS INFORMATIONONTHEOPERATION RE PAIRANDMAINTENANCEOF THEUNIT  !LWAYSOB SERVE THESEINST[...]

  • Page 6

    GA 250AL_GA 400AL . 6 OPERA TING MANU AL EDITION 07 /2005 P ART NO. DOC0 3 50941 2.1 SAFET Y INSTRUCTIONS FOR THE OPERA TOR 2.1.1 ELECTRICAL EQUIPMENT 2.1.2 PERSONNEL QU ALIFIC A TIONS 2.1.3 A SAFE WORK ENVIRONMENT 2.2 SAFET Y INSTRUCTIONS FOR ST AFF 2 GENERAL SAFET Y INSTRUCTIONS  +EEPTHESEOPERATINGINSTRUCTIONSTOHANDNEAR[...]

  • Page 7

    GA 250AL_GA 400AL . 7 OPERA TING MANU AL EDITION 07 /2005 P ART NO. DOC0 3 50941 2.2.2 EARTH THE UNIT 2.2.3 MA TERIAL HOSES 2.2.1 SAFE HANDLING OF W AGNER SPRA Y UNITS 4HESPRAYJETISUNDERPRESSUREANDCANCAUSEDANGEROUSINJURIE S ! VOIDINJECTIONOFPAINTORCLEANINGAGENTS   .EVERPOINTTHE[...]

  • Page 8

    GA 250AL_GA 400AL . 8 OPERA TING MANU AL EDITION 07 /2005 P ART NO. DOC0 3 50941 2.2.4 CLEANING 2.2.5 HANDLING HAZARDOUS LIQUIDS, V ARNISHES AND P AINTS 2.2.6 T OUCHING HO T SURF ACES 2.3 C ORRECT USE  $EENERGIZETHEUNITELECTRICALLY   $ISCONNECTTHEPNEUMATICSUPPLYLINE  2ELIEVETHEPRESSUREFROM[...]

  • Page 9

    GA 250AL_GA 400AL . 9 OPERA TING MANU AL EDITION 07 /2005 P ART NO. DOC0 3 50941 2.4 USE IN AN EXPL OSION HAZ ARD AREA 2.4.1 C ORRECT USE 2.4.2 EXPL OSION PROTECTION IDENTIFICA TION 2.4.2 MAX. SURF ACE TEMPERA TURE 2.4.4 SAFET Y INSTRUCTIONS 4HE UNIT IS SUITABLE FOR WORKING LIQUID MATERIALS IN ACCORDANCE  WITH THE?[...]

  • Page 10

    GA 250AL_GA 400AL . 10 OPERA TING MANU AL EDITION 07 /2005 P ART NO. DOC0 3 50941 3 PRODUCT LIABILIT Y AND W ARR ANT Y 3.2 W ARRANT Y 3.1 IMPORT ANT NOTES ON PRODUCT LIABILITY !S A RESULT OF AN %# REGULATION  EFFECTIVE AS FROM *ANUAR Y      THE MANUFACTURER SHALL ONLYBELI[...]

  • Page 11

    GA 250AL_GA 400AL . 11 OPERA TING MANU AL EDITION 07 /2005 P ART NO. DOC0 3 50941 3.3 CE-C ONFORMIT Y 3.4 GERMAN REGU AL TIONS AND GUIDELINES GA 250AL, GA 400AL 0350907 3HORTEXPLANATION #%#OMMUNAUTÏ% UROPÏENNE 0RODUCTSIDENTIlED WITH THE#% MARKHAVEB EENMANUFACTURED AND CHECKED ACCORDINGTO %5[...]

  • Page 12

    GA 250AL_GA 400AL . 12 OPERA TING MANU AL EDITION 07 /2005 P ART NO. DOC0 3 50941 4 DESCRIPTION 4.1 T YPICAL APPLICA TIONS, USING IN AC CORDANCE WITH THE INSTRUCTIONS The gun is suitable for atomising liquid mat erials, particularly coating materials, using the Airless-process. 4.1.1 WHA T KIND OF SPRA Y MA TERIAL CAN BE APPLIED? • T op-coat pain[...]

  • Page 13

    GA 250AL_GA 400AL . 13 OPERA TING MANU AL EDITION 07 /2005 P ART NO. DOC0 3 50941 Part No . Description 0350032 A utomatic gun GA 400AL 0350080 A utomatic gun GA 400AL USA 0350033 A utomatic gun GA 250AL 0350081 A utomatic gun GA 250AL USA The standard equipment includes: Quantity Part No . D escription 0350032 0350080 0350033 0350081 Automatic gun[...]

  • Page 14

    GA 250AL_GA 400AL . 14 MM IN MM IN MM IN  ' MM IN  IN ' "? ø OPERA TING MANU AL EDITION 07 /2005 P ART NO. DOC0 3 5094[...]

  • Page 15

    GA 250AL_GA 400AL . 15 " ! # $ % & $ "? ( " $ ' # ) & "? OPERA TING MANU AL EDITION 07 /2005 P ART NO. DOC0 3 50941 Fluid pressur e 4.4 FUNCTION OF SPRA Y GUN 4.4.1 DESIGN OF SPRA Y GUN T ension cap A Control air connection B Housing C Paint connection D Nozzle nut E Flat jet nozzle F V[...]

  • Page 16

    GA 250AL_GA 400AL . 16 ! " # $ % & ' ( ) "? OPERA TING MANU AL EDITION 07 /2005 P ART NO. DOC0 3 50941 5 ST ARTING UP AND OPERA TION 5.1 SET UP AND C ONNECT The spray gun must be used a part of an Airless spraying system. The Airless system shown in the fi gur e is only one example. Contact your W AGNER distributo[...]

  • Page 17

    GA 250AL_GA 400AL . 17 OPERA TING MANU AL EDITION 07 /2005 P ART NO. DOC0 3 50941 5.1.2 VENTILA TION OF THE SPR A Y BOO TH 5.1.3 FL UID (P AINT ) HOSES  7 !2.).' 4 OXICANDORmAMMABLEV APORMIX TURES 2ISKOFPOISONINGANDBURNS  /PERATE THEUNIT IN A SPRAYING BOOTHAPPROVED FORTHE [...]

  • Page 18

    GA 250AL_GA 400AL . 18 OPERA TING MANU AL EDITION 07 /2005 P ART NO. DOC0 3 50941 5.1.4 EARTHING THE SY STEM Any material containers and the unit must be c onnec ted by a potential equalisation (earth) cable.  7 !2.).' $ISCHARGE OF ELECTROSTATICALLY CHARGED COMPONENTS IN A TMO SPHERESCONTAININGSOLV ENTS %XPLOSI[...]

  • Page 19

    GA 250AL_GA 400AL . 19 MILLI0ASCALX 3ECM0AS #ENTIPOISE 0 OISE $).#UP MMIN & ORD#UP :AHN                           ?[...]

  • Page 20

    GA 250AL_GA 400AL . 20      X-    "? OPERA TING MANU AL EDITION 07 /2005 P ART NO. DOC0 3 50941 5.3 ST ART-UP 5.3.1 GENERAL RULES FOR HANDLING THE SPR A Y GUN ➞ See SAFET Y REGULA TIONS in Chapter 2 5.3.2 PREP AR A TION • Mount the spraygun on the aut omatic movement system.[...]

  • Page 21

    GA 250AL_GA 400AL . 21 ! % $ # " "? OPERA TING MANU AL EDITION 07 /2005 P ART NO. DOC0 3 50941 5.4 WORK 5.4.1 ST ART-UP FOR AIRLESS SPRA YING 1. Switch on the material supply (adjust fr om approx. 150 bar; 15 MP a; 2175 psi), and the control unit. 2. Spray on a test object. 3. Adjust the spray pressur e and atomizing air in[...]

  • Page 22

    GA 250AL_GA 400AL . 22 OPERA TING MANU AL EDITION 07 /2005 P ART NO. DOC0 3 50941 6 MAINTENANCE ➞ See SAFET Y REGULA TIONS in Chapter 2. The cleaning solvent used f or this must be suitable for the spray material. #! 54)/. )MPURITIESINTHESPRA YINGSYSTEM 3PRAYGUNBLOCKAGE MATERIALSHARDENINTHESPRAYINGSYSTEM?[...]

  • Page 23

    GA 250AL_GA 400AL . 23 ! " # $ 37 % "? OPERA TING MANU AL EDITION 07 /2005 P ART NO. DOC0 3 50941 6.1 FINISHING WORK AND CLEANING 1. Ensure that the material pressure has been relieved and int errupt the air supply to the gun. 2. Connect the cleaning solvent supply . 3. Detach the Airless nozzle and clean separately (see[...]

  • Page 24

    GA 250AL_GA 400AL . 24 % & ' ) ( + ( ' ) + "? OPERA TING MANU AL EDITION 07 /2005 P ART NO. DOC0 3 50941 6.2.2 REASSEMBLING THE V AL VE STEM AND THE SPRA Y GUN 1. Place the sealing screw (F), the packing (G), the thrust piece (H), the disc spring set (6 pieces) (I), and the pressure ring (K) on the valve st em (E).[...]

  • Page 25

    GA 250AL_GA 400AL . 25 OPERA TING MANU AL EDITION 07 /2005 P ART NO. DOC0 3 50941 7 TROUBLESHOO TING AND SOL UTIONS Problem Cause Solution Paint output t oo low • Nozzle too small •Select larger nozzle (see chapter . 8.1) • Paint pr essure too low • Adjust material pressur e required . • Nozzle blocked •Clean nozzle (see chapter 5.0) ?[...]

  • Page 26

    GA 250AL_GA 400AL . 26 "?   ²       ²       ²   [...]

  • Page 27

    GA 250AL_GA 400AL . 27 "?   ²       ²       ²   [...]

  • Page 28

    GA 250AL_GA 400AL . 28 "?   ²       ²       ²   [...]

  • Page 29

    GA 250AL_GA 400AL . 29 OPERA TING MANU AL EDITION 07 /2005 P ART NO. DOC0 3 50941 8.2 HOSES Part No . Description 9981939 Air hose , polyamide red 6/4 mm; 0.24/0.16 in (Length giv en in meters) 9987008 HP-hose DN10, 15m; 49.21 ft; 530 bar; 53 MPa; 7687 psi, M16x1.5 9984431 HP-hose DN10, 10m; 32.81 ft, 530 bar ; 53 MPa; 7687 psi, M16x1.5 9984420 HP-[...]

  • Page 30

    GA 250AL_GA 400AL . 30 OPERA TING MANU AL EDITION 07 /2005 P ART NO. DOC0 3 50941 9 SP ARE P ART S 9.1 HOW TO ORDER SP ARE P ARTS? !LWAYSSUPPLYTHEFOLLOWINGINF ORMATIONTOENSUREDELIVER YOFT HERIGHTSPAREPART 0ART.UMBER  DESCRIPTIONANDQUANTIT Y 4HE QUANTIT Y NEED NOT BE THE SAME[...]

  • Page 31

    GA 250AL_GA 400AL . 31 OPERA TING MANU AL EDITION 07 /2005 P ART NO. DOC0 3 50941[...]

  • Page 32

    GA 250AL_GA 400AL . 32                    "? OPERA TING MANU AL EDITION 07 /2005 P ART NO. DOC0 3 50941 9.2 A UTOMA TIC SPRA Y GUN GA 400AL[...]

  • Page 33

    GA 250AL_GA 400AL . 33 OPERA TING MANU AL EDITION 07 /2005 P ART NO. DOC0 3 50941 Item K Qty Part Nr . Description 1 1 0350 481 Piston 2 1 0350 482 Compr ession spring 400 bar; 40 MPa; 5800 psi 3 ● 1 0090 xxx Standard nozzle ... (see accessories) 4 ◆★ 1 0350 483 Piston seal 5 ◆★ 1 0350 884 V alve stem GA 250AL+GA 400AL (SP) 6 1 0350 484 H[...]

  • Page 34

    GA 250AL_GA 400AL . 34                    "? OPERA TING MANU AL EDITION 07 /2005 P ART NO. DOC0 3 50941 9.3 A UTOMA TIC SPRA Y GUN GA 250AL[...]

  • Page 35

    GA 250AL_GA 400AL . 35 OPERA TING MANU AL EDITION 07 /2005 P ART NO. DOC0 3 50941 Item K Qty Part-Nr . Description 1 1 0350481 Piston 2 1 0350498 Compression spring 250 bar; 25 MPa; 3626 psi red marked 3 ● 1 0090xxx Standard nozzle ... (see accessories) 4 ◆★ 1 0350483 Piston seal 5 ◆★ 1 0350884 Valve st em GA 250AL+GA 400AL (SP) 6 1 03505[...]

  • Page 36

    GA 250AL_GA 400AL . 36 OPERA TING MANU AL EDITION 07 /2005 P ART NO. DOC0 3 50941[...]

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    GA 250AL_GA 400AL . 37 OPERA TING MANU AL EDITION 07 /2005 P ART NO. DOC0 3 50941 'ERMANY * 7 !'.%2'MB( /TTO,ILIENTHAL3TR   0OSTFACH $-ARKDOR F 4 ELEPHONE  4 ELEFAX ?[...]

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  • Page 40

    /RDERNUMBER 'ERMANY * 7 !'.%2'MB( /TTO,ILIENTHAL3TR   0OSTFACH $ -ARKDOR F 4 ELEPHONE 4 ELEFAX %-AIL SERVIC[...]