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WAGNER 9140S, 9146, 9150, 9170, 9190 manual

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Table of contents for the manual

  • Page 1

    English Owner Owner ’ ’ s manual: s manual: Read this manual for complete instructions Read this manual for complete instructions 1-800-880-0993 W agner T echnical Service 1770 Fernbrook Lane, Plymouth, MN 55447 http://www .wagnerspraytech.com V isit us on the world wide web! T able of Contents Safety . . . . . . . . . . . . . . . . . . . . . .[...]

  • Page 2

    2 English Important Safety Information • Read all safety information before operating the equipment. Save these instructions HAZARD: INJECTION INJUR Y A high pressure paint stream produced by this e quipment can pierce the skin and underlying tissues, leading to serious injury and possible amputation. SEE A PHYSICIAN IMMEDIA TEL Y . DO NOT TREA T[...]

  • Page 3

    3 English HAZARD: GENERAL C an cause severe injury or property damage. PREVENTION: • Read all instructions and safety precautions before operating equipment. • Follow all appropriate local, state, and national codes governing ventilation, fire prevention, and operation. • The United States Government Safety Standards have been adopted under t[...]

  • Page 4

    4 English Components and Description ON/OFF Switch ........... The ON/OFF switch turns the power to the sprayer on and off (O=OFF , l=ON). Suction tube ............. Fluid is drawn through the suction tube into the pump. Fluid Section ............ A piston in the fluid section moves up and down to create the suction that draws fluid through the suc[...]

  • Page 5

    5 English Components and Description 9146, 9150 9170 9190 GX-07 GX-07 GX-08 415 517 517 517 519 521 Y ellow (fine) 9140S GX-05 415 415 Y ellow (fine) White (medium) White (medium) 25 feet 25 feet 50 feet 50 feet This pump is available in two models: a stand model (9140S) and cart models (9146, 9150 shown below , 9170 and 9190). All i nformation giv[...]

  • Page 6

    Do not plug in the sprayer until setup is complete. 6 English Assembly WARNING • T wo adjustable wrenches • 3/16” Allen wrench T ools needed for assembly: I f you have one of the cart models (9146, 9150, 9170 or 9190), follow these assembly instructions. If you have the model 9140S sprayer , skip to item 4, below. 1. T wist the knobs on eithe[...]

  • Page 7

    7 English Before you begin - This section contains instructions that will be repeated throughout this manual. Always lock the trigger off when attaching the spray tip or when the spray gun is not in use. WARNING Locking the Spray Gun: Model GX-05 and GX-07 Spray Gun The gun is locked when the trigger lock is at a 90º a ngle (perpendicular to the t[...]

  • Page 8

    8 English Purging and Priming the Sprayer All new units are performance-tested at the factory and are shipped with test fluid in the fluid section to prevent c orrosion during shipment and storage. If you have already used your pump, some water or solvent used in cleaning may remain in the fluid section. Whether your sprayer is new or if you have a[...]

  • Page 9

    O SPRAY PRIME 9 English Purging and Priming the Spray Hose 1. Unlock the spray gun and turn the PRIME/SPRA Y knob to PRIME. 2. PULL the trigger and aim the spray gun at the side wall of a waste container . If using oil-based materials, the s pray gun must be grounded while purging (see warning below). SPRAY PRIME T he spray tip SHOULD NOT be attach[...]

  • Page 10

    10 English Good spray pattern Paint tailing pattern (pressure too lo w, clogged tip) 1. Switch the pump ON (l) . T urn the PRIME/SPRA Y knob to SPRA Y . T urn the pressure control dial to maximum pressure (+). The spray hose should stif fen as paint b egins to flow through it. 2. When motor shuts off, unlock the spray gun and spray a test area to c[...]

  • Page 11

    11 English Spraying T roubleshooting - Unclogging the Spray T ip Do not attempt to unclog or clean the tip with your finger . WARNING NOTE - Do not use a needle or other sharp pointed instrument to clean the tip. The hard tungsten carbide can chip. If the spray pattern becomes distorted or stops completely while the gun is triggered, follow these s[...]

  • Page 12

    12 English Spraying T roubleshooting - Cleaning the Spray Gun Filter The filter must be cleaned every time you use your sprayer . When using thicker spray materials, the filter might need to be cleaned more often. 1. Perform Pressure Relief Procedure, page 7. 2a. Model GX-07 - Unscrew the fitting from the bottom of the spray gun using an adjustable[...]

  • Page 13

    13 English Call 1-800-880-0993 if you have any problems or questions regarding the cleaning of your sprayer . • When using latex materials, clean your sprayer and components with water . When using oil-based materials, use mineral spirits. • Do not use mineral spirits on latex materials, or the mixture will turn into a jelly-like substance whic[...]

  • Page 14

    14 English 5 . Unclip the return tube from the suction tube and place it into the waste container . T urn the PRIME/SPRA Y knob to PRIME. 8. While pulling the trigger , turn the PRIME/SPRA Y knob to SPRA Y to purge material from the hose back into the original container . 7. Place the original material container next to the waste container . Aim th[...]

  • Page 15

    15 English 1. Lock the gun and remove spray tip assembly . Submerge suction set into a bucket with appropriate cleaning solution. 2. Place a waste container next to the original material c ontainer . Aim the spray gun into the side of the o riginal material container and hold the trigger . Bucket with cleaning solution 3. While pulling the gun trig[...]

  • Page 16

    16 English 1. Lock the gun and turn the pump OFF (O) . 3. When suction set is clean, thread the suction tube back into the inlet valve, and replace the return tube onto the return tube fitting. Replace clip. 4. Submerge the suction set into a bucket of NEW cleaning solution. 5. Turn the PRIME/SPRA Y knob to PRIME. T urn the pump ON (l) , and trigge[...]

  • Page 17

    17 English 1. Make sure the pump is switched OFF (O). Make sure the PRIME/SPRA Y knob is turned to PRIME. Unplug the sprayer . 2. Remove spray gun from the paint hose using adjustable wrenches. (b) (c) (a) 3. Remove filter from spray gun (refer to Cleaning the Spray Gun Filter , page 12). 4. Remove spray tip (a) from spray guard assembly . Cle an s[...]

  • Page 18

    18 English Follow these steps when using latex materials only . If using materials that are oil-based, follow the Cleanup - Oil-based materials and Long-T erm Storage steps. Shutdown 1. Lock the spray gun off. GX-08 GX-07 GX-05 2. Turn the PRIME/SPRA Y knob to PRIME. Switch the pump OFF (O) . Unplug the sprayer . 3. Pour 1/2 cup water slowly on the[...]

  • Page 19

    19 English 1. Fill a cup or other container with separating oil (approximately 2 ounces) supplied with the unit and submerge the inlet valve into the oil. Light household oil can be substituted. 2. Place a rag over the spray hose port, and turn the switch ON (l) . When the oil has been sucked from the cup, turn the pump OFF (O) . 3. Wipe the entire[...]

  • Page 20

    20 English (a) 1. Remove the suction set. 2. Unscrew the inlet valve assembly (a) from the sprayer . Visually inspect the inside and outside of the inlet valve a ssembly . Clean any paint residue with the appropriate c leaning solution. Cleaning or servicing the inlet valve may be required if the unit has priming problems. Priming problems may be p[...]

  • Page 21

    21 English Fluid Section Seal Replacement Instructions Always wear protective eye wear while servicing the pump. Be sure to follow the Pressure Relief Procedure (page 7) when shutting the unit down for any purpose, including servicing or adjusting. After performing the Pressure Relief Procedure , be sure to unplug the unit before servicing or adjus[...]

  • Page 22

    22 English T roubleshooting / Maintenance P roblem A. The sprayer does not start. B. The sprayer starts but does not draw in paint when the PRIME/SPRA Y knob is set to PRIME. C. The sprayer draws up paint but the pressure drops when the gun is triggered. D. The PRIME/SPRA Y valve is on SPRA Y and there is flow through the return tube. E. The spray [...]

  • Page 23

    67 English Français Español Parts List • Liste de pièces • Lista de piezas Model GX-05 spray gun Item Part # Description Quantity 1 050101 1 Guard Assembly ...................................1 2 0501415 T ip, 415 .................................................1 3 05161 15 Complete gun assembly .......................1 4 0515220 Filter (yel[...]

  • Page 24

    68 English Français Español Parts List • Liste de pièces • Lista de piezas Model GX-08 spray gun Item Part # Description Quantity 1 0501517 Tip, 517 ......................................................1 2 050101 1 Guard assembly .........................................1 3 0296261 Diffuser , 7/8" ......................................[...]

  • Page 25

    69 English Français Español Parts List • Liste de pièces • Lista de piezas Suction set Item Part # Description Quantity 1 0516219 Suction set (9140S) ..............................1 0516218 Suction set (all cart models) .................1 2 0512371 Return tube (9140S) .............................1 0512389 Return tube (all cart models) .....[...]

  • Page 26

    70 English Français Español Parts List • Liste de pièces • Lista de piezas 1 6 3 5 2 7 8 9 10 11 4 Item P art # Description Quantity 1 0512336 Stand assembly (9140S) . . . . . . . . . . . . . .1 2 9885546 Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 3 0516516 Hose bracket (9146, 9150, 9170) . . . . . . .1 0516517 Hose br[...]

  • Page 27

    71 English Français Español Accessories • Accessoires • Accesorios Part # Description 0516913 Separating Oil 0154830 Hose, Whip End, 5’ x 3/16” 0 270192 Hose, Wireless, 25’ x 1/4" 0291000 Hose, Wireless, 50’ x 1/4" 0279667 Hose Connector , 1/4” x 1/4” 0088154 Pressure Gauge 0 508910 T ip Extension, 12” 0508914 T ip Ext[...]

  • Page 28

    72 English Français Español W arranty • Garantié • Garantia GARANTIE LIMITÉE MA TÉRIEL DE PUL VÉRISA TION DE PEINTURE SANS AIR C e produit, fabriqué par W agner Spray T ech Corporation (Wagner), est garanti, au bénéfice de l’acheteur au détail d’origine, contre tout vice de matières et toute malfaçon p our un an à compter de la[...]