Velleman K7300 manual

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Table of contents for the manual

  • Page 1

    1 UNIVERSAL BATTERY CHARGER / DISCHARGER K7300 ILLUSTRAT ED ASSEMBLY MANUAL H7300IP-1 Total solder po ints: 205 Difficu lty level: beginner 1  2  3  4  5  advanced A u to m a t i c ( d i s ) c h a r g i n g o f b o th N i C d a n d N i M H b a tt e r i e s .[...]

  • Page 2

    2 Specifications: Many battery chargers are available on the market, but few of them a re universal chargers that can be used for all battery types. Using our kit, batteries of different voltages and c apacities can be charged both quickly and normally. In order to ensure that the battery is fully discharged prio r to charging, an automatic dischar[...]

  • Page 3

    3 Assembly hints 1. Assembly (Skipping this can le ad to troubles ! ) Ok, so we have your attentio n. These hints will help you to make this project successful. R ead them carefully. 1.1 Make sure you have the right t ools: • A good quality soldering iron ( 25-40W) with a small tip. • Wipe it often o n a wet spong e or cloth, to keep it clean; [...]

  • Page 4

    4 Assembly hints 1.3 Soldering Hints : 1- Mount the component ag ainst the PCB surface and caref ully solder the leads 2- Make sure the solder joints are cone-shaped and s hiny 3- Trim excess leads as close as possible to the solder joint REMOVE THEM FROM THE T APE ONE AT A TIME ! AXIAL CO MPONENTS ARE T APED IN THE COR- RECT MOUN TING SEQUE NCE ![...]

  • Page 5

    5 Construction  D1 : 1N4148  D2 : 1N4148  D3 : 1N4148  D4 : 1N4007  D5 : 1N4007 2. Diodes. Watch the polarity ! D. . . CATHODE  ZD1 : 6V2  ZD2 : 12V0 3. Zenerdiode. Wa tch the polarity ! CATHODE ZD...  R1 : 82 (8 - 2 - 0 - B)  R2 : 47 (4 - 7 - 0 - B)  R3 : 22 (2 - 2 - 0 - B)  R4 : 18 (1 - 8 - 0 - B)  R5 : 12 (1 -[...]

  • Page 6

    6 Construction  C1 : 47nF (473)  C2 : 47nF (473) 9. Capacitors. C. ..  RV1 : 220K 6. Trim potentiometer RV1 8. 1W Resistor R... 2mm  R37 : 270 (2 - 7 - 1 - B)  IC1 : 14p  IC2 : 16p 7. IC sockets. Watch the position of the notch !  J1 : 2p  J2 : 3p  J3 : 8p  J4 : 8p  J5 : 12p  J6 : 12p 12. Pin headers  R38 : 10[...]

  • Page 7

    7 CATHODE  LD1 : Red  LD2 : Green Mounting into a hou sing : Mount these LEDs through the housing using the supplied hold- ers and by extending the leads. 20. LEDs Watch the po larity!  Accu (2p) 17. Terminal block Construction LD ...  C3 : 1µF  C4 : 10µF 15. Electrolytic Capacitors. Watch the polarity !  C5 : 1000µF 19. Electr[...]

  • Page 8

    8 Construction 21. Power transistor  T3 : BD676 10m m M3 BOL T M3 NUT LOC K WASHE R MET AL S I DE 22. IC. Watch the position of the notch!  IC1 : CD4536  IC2 : LM324  Mount a shunt over the CAL connection.  Mount a shunt over the 52 min sel ection (quick charge setting).  Mount a shunt over the 1.2V selec tion (charge a 1.2V batte[...]

  • Page 9

    9 Connection 24. CONNECTION Connect a battery to the ACCU + and - connectio n. One of the battery holders from our range can be used such as: • Type BH9V for 1 9V cell. • Type BH322B for 2 AA cells (penlight). • Type BH341B for 4 AA cells. • Type BH363B for 6 AA cells. • Type BH383B for 8 AA cells. Type BH9V Type BH322B - + - + DC adapter[...]

  • Page 10

    10 • Mount a shunt over the 14h position. • Select the battery voltage to be connected using a shunt on the 1.2V to 9.6V connection. • Select the charge current with a shu nt between 15mA and 750mA. The charge current of a battery can be determin ed by dividing the battery capacity by 10 (the n select the closest to the charge current). ex. :[...]

  • Page 11

    11 • Mount a shunt over the 52 min position. • Select the battery voltage to be connected using a shunt on the 1.2V to 9.6V connection. • Select the charge current with a shunt between 15mA and 750mA. The charge current of a battery can be determin ed by dividing the battery capacity by 10 (then select the closest to the charge current). ex. [...]

  • Page 12

    12 NOTE:  Only use the quick charge facility in the event of an emergency, as this type of chargi ng can reduce the battery lifetime.  Never mix batteries of different capacities.  Never select two voltages or current settings simultaneously. Fast charge (52 mins)[...]

  • Page 13

    13 27. PCB layout. PCB[...]

  • Page 14

    14 28. Diagram Diagram[...]

  • Page 15

    15[...]

  • Page 16

    16 Modifications and typographical errors reserved © Velleman Components nv. H7300IP - 2005 - ED1 VELLEMAN Components N V Legen Heir weg 33 9890 Gavere Belgium Europe www.velleman.be www.velleman-kit.com 5 410 329 289881[...]