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United States Stove 1800 manual

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Table of contents for the manual

  • Page 1

    Installation/Operator's Manual #851062E MODEL: 1600 / 1800 THE WOOD AND COAL FURNACE SAFETY NOTICE: IF THIS FURNACE IS NOT PROPERLY INSTALLED, A HOUSE FIRE MAY RESULT. FOR YOUR SAFETY, FOLLOW THE INSTALLATION DIRECTIONS. CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION REQUIREMENTS IN YOUR AREA. UNITED ST A TES ST O[...]

  • Page 2

    T ABLE OF CONTENTS TC Introductio n ....................................................................... ...1 Locating Your Furnace ...................................................... ...1 Clearances ........................................................................ ...1 Chimney Requir ements ............................................[...]

  • Page 3

    INTRODUCTION Thank you for your purchase of a U.S. Stove Woodburning furnace. Your decision to buy a Hotblast Furnace was undoubtedly reached after much careful thought and consid- eration. We are very proud you chose the U.S. Stove furnace and trust you will receive the comfort and economy that others realize when heating with a U.S. Stove product[...]

  • Page 4

    always follow the chimney manufacturers instructions. NOTE: Type of chimney: Class A All-Fuel also referred to as Low-Heat appliance type chimney per Uniform Mechanical Code: Chimney, low-heat appliance type is a factory built, masonry or metal chimney suitable for removing the products of combustion from fuel-burning low-heat appliances producing [...]

  • Page 5

    When using a Class A or double wall flue pipe connection, follow the manufacturer's instructions. When constructing a single wall smoke pipe, the following guidelines must be observed. 1. The smoke pipe should be 24 gauge or heavier st ainl ess steel or black pipe. 2. Secure all joints with three #8 screws. 3. If the smoke pipe must pass throu[...]

  • Page 6

    INSTALLATION NO.1 With this installation, a back draft damper is inserted into the heat run before the plenum of the existing furnace to prevent air from the existing furnace to blow back into the furnace when it is not in use. When a back draft damper is employed, it should be located as close to the existing furnace plenum as practical. HOTBLAST [...]

  • Page 7

    furnace, a gas water heater, or gas furnace. The fumes could then be distributed throughout the house. COMBUSTION AIR All fires need air (specifically oxygen) to burn. Furnaces, fireplaces, and wood-burning furnaces need enough oxygen for complete combustion of their fuels. The incomplete combustion that takes place when a furnace is "air star[...]

  • Page 8

    DOOR HANDLE INSTALLATION Insert door handle into door. From rear side of door place 1/2" washer over threaded part of door handle. Then attach 1/2" lock nut, being careful not to over tighten. Handle should turn freely. FUEL & ASH DOOR LATCH INSTALLATION With two 1/4" x 3/4" hex bolts, attach the door latch to the REAR OF FI[...]

  • Page 9

    BRICK INSTALLATION (PRE-INSTALLED AT FACTORY) NOTE: Prior to operation, be sure to remove brick retaining strips. FIREBOX: The firebrick must be inserted on each side resting on the grate frame. First, place cut brick in each back corner. Place remaining brick in place. SMOKE CHAMBER: 1. Place #1 firebrick in the back of smoke chamber. 2. Slide baf[...]

  • Page 10

    DRAFT TUBE CLAMP MOTORIZED NATURAL DRAFT 8 MOTORIZED NATURAL DRAFT Models 1600 / 1800 1. Using (2) 1/4" x 1" bolts, lock washers and nuts, attach draft to furnace with draft tube clamp. 2. Plug draft power cord into receptacle on front of furnace. MOUNTING PROCEDURE FOR DRAFTS MODEL 1600/1800 - KIT #C60357M OPTIONAL MODEL 1600/1800 KIT #6[...]

  • Page 11

    DRAFT WIRING DIAGRAM ALL WIRING MUST BE DONE BY A QUALIFIED ELECTRICIAN Predrilled holes are provided on the back of the furnace for mounting the fan center electrical box. Mounting holes and knockouts are also provided to accommodate mounting the high limit control in either the upper left or upper right corner. The flexible conduit connecting the[...]

  • Page 12

    10 ALL WIRING MUST BE DONE BY A QUALIFIED ELECTRICIAN LOAD FAN LINE LOAD LIMIT LINE BREAK OFF JUMPER FOR LOW VOLTAGE FAN "OFF" INDICATOR (100) FAN "ON" INDICATOR (150) LIMIT INDICATOR (200) Honeywell LIMIT SWITCH 2 2 3 45 1 L1 3 3-SPEED SWITCH (Two Models are available Model "A" and Model "B". Check your swit[...]

  • Page 13

    established, you are ready to load the furnace. CAUTION: To prevent flame and smoke spillage, the slide baffle must be pulled out and the fuel door must be cracked for ten seconds before being fully opened. Do not over fire your furnace! After you have become familiar with its operating, you should know how much wood to use. 4. Load the furnace, cl[...]

  • Page 14

    2. NEVER completely cover the live fire with fresh coal. Always leave a generous area of burning coal at the top of the fire and at the rear. 3. Always keep the ash pit clean. ✓ If the fire goes out or does not hold overnight, look for: 1. Poor draft. 2. Incorrect damper settings. 3. Improper firing methods for coal being used. 4. More combustion[...]

  • Page 15

    TR OUBLE SHOO TING AND PROBLEM SOL VING 1. Problem: Smoke puffs from furnace Solution: A . Check chimney draft. Check for blocked chimney or flue pipe. Use mirror to check chimney clearance. B . Check ash pit — if it is too full, empty. C . Make sure furnace room is not too airtight. D . Make sure all of chimney mortar connections are airtight. E[...]

  • Page 16

    NOTE: 1600 = 16 - FULL BRICK 1- HALF BRICK 1800 = 22 - FULL BRICK P ARTS LIST MODEL 1600/1800 ITEM DESCRIPTION MODEL PART# 1 Left Side Front Assy. 1600 68821 1800 68962 2 Right Side Front Assy. 1600 68822 1800 68961 3 Top Wrapper 1600 69088 1800 68964 4 Back Weldment 1600 68823 1800 68963 5 Side Insulation (2ea.) 1600 C98771 1800 23977 6 Back Insul[...]

  • Page 17

    P ARTS LIST MODEL 1600/1800 29 35 39 33 27 34 26 30 45 42 44 43 37 38 40 48 46 47 50 49 40 41 ITEM DESCRIPTION PART# 26 Top Safety Latch 23786 27 Feed Door (Drilled) 69091 28 Ash Door (Drilled) 68880 29 Door Latch Handle 24179(2) 30 Ash Door Latch 23823 31 1/2" Flat Washer 83835(2) 32 1/2" Lock Nut 83444(3) 33 5/16" x 1" Hinge P[...]

  • Page 18

    P ARTS LIST MODELS 1600 / 1800 Fan Limit Kit #C68399 ITEM DESCRIPTION PART# 1 High Limit Control 80145 2 3-Speed Switch 80361 3 Plastic Knob C9267M 4 Fan Center 80130 4 1 6 16 MODEL 1600 Blower Kit #C60471 (1400CFM) MODEL 1800 Blower Kit #C6137M (1800CFM) ITEM DESCRIPTION PART# 5 3-Speed Motor 1/3 hp C45799 6 Blower Housing (1600) C46799 Blower Hou[...]

  • Page 19

    MO T ORIZED NA TURAL DRAFT P AR TS LIST PRE-ASSEMBLED AT FACTORY (OPTIONAL KIT) 3 3 4 11 9 10 8 2 2 1 11 7 5 12 6 17 ITEM DESCRIPTION PART# 1 Draw Band 23888 2 1/4" x 1" Bolt 83379 3 1/4" Lock Washer 83414 4 1/4" Hex Nut 83072 5 Erie Motor-120v C45099 6 Draft Cap 23859 7 Draft Tube Weldment 68872 8 Flipper Tube 23899 9 Flipper 2[...]

  • Page 20

    ITEM DESCRIPTION PART# 1 Draft Blower 80422 2 Power Supply Cord C40899 3 FAD Bracket 69192 4 10-24 Kep Nut (3ea.) 83244 5 1/4-20 x 1" Bolt (2ea) 83379 6 1/4-20 Lock Nut 83261 FORCED AIR DRAFT P ARTS LIST PRE-ASSEMBLED AT FACTORY 18 MODEL 1600/1800 KIT #69189[...]

  • Page 21

    OPTIONAL ELECTRONIC CONTROL SYSTEM 6 5 9 7 8 8 4 1 2 3 INSTALLATION INSTRUCTIONS 1. Remove top of furnace. 2. Attach heat sensor "L" bracket to pins located on underside of furnace top (see illustration). 3. Mount heat sensor in "L" bracket and run cable from sensor between insulation and furnace top. 4. Feed cable down behind b[...]

  • Page 22

    20 BLOWER CONTROL CENTER DRAFT RECEPTACLE HEAT SENSOR THERMOSTAT NOTE: DAMAGE TO HEAT SENSOR WILL PREVENT UNIT FROM OPERATING PROPERLY. CAUTION USE NO MORE THAN A 10 AMP FAST-BLO FUSE WIRING INSTRUCTIONS ELECTRONIC CONTROL CENTER All electrical wiring should be performed by a qualified electrician. FUSE BOX TO THERMOSTAT PLUG IN CONNECTION FROM DRA[...]

  • Page 23

    3-SPEED BLOWER ADJUSTMENT The control center is equipped with three adjustments that allow you to select the temperature at which the blower starts operating and automatically switches from one speed to the next. With the three controls you can set the blower for single (high speed operation), two speed operation, or three speed operation. The High[...]

  • Page 24

    WIRING DIAGRAMS FOR ELECTRONIC CONTROL SYSTEM For Model 1600 / 1800 STANDARD WIRE (Diagram #1) HEATING OPTION (Diagram #2) POWER SUPPLY ELECTRONIC CONTROL BOARD R W Y G DRAFT FAN OR MOTORIZED DRAFT BLOWER MOTOR PLENUM HEAT SENSOR AUX. FAN THERMOSTAT DRAFT FAN OR MOTORIZED DRAFT POWER SUPPLY BLUE WHITE BLACK RED BLOWER MOTOR AUX. FAN R W Y G THERMOS[...]

  • Page 25

    WIRING DIAGRAMS For Model 1600 / 1800 BLUE WHITE BLACK RED BLOWER MOTOR POWER SUPPLY AUX. FAN R W Y G THERMOSTAT PLENUM HEAT SENSOR DRAFT FAN OR MOTORIZED DRAFT A/C CONTACTOR 24V TRANSFORMER ELECTRONIC CONTROL BOARD AC 24V WALL THERMOSTAT (WOOD) "G" IS FOR MANUAL FAN OPTION G Y W R ELECTRICAL SERVICE PANEL SEE TABLE 2 FOR CB SIZE CB CB CB[...]

  • Page 26

    INST ALLA TION OF OPTIONAL EQUIPMENT INSTALLING DOMESTIC HOT WATER COIL 1. Remove access panel at rear of enclosure. 2. With a utility knife cut out the section of fiberglass insulation directly behind the access panel. 3. Remove cover plate from rear of firebox. 4. Place one nut on each end of the coil and thread each as far as they will go. 5. Pl[...]

  • Page 27

    25 INSTALLING BACK DRAFT DAMPER The back draft damper may be installed in either a vertical or horizontal section of the hot air duct. It should be positioned as close to the plenum opening of the furnace as practical. Press female end of the back draft damper over Hotblast Furnace collar or male end of the duct pipe. When properly placed the arrow[...]

  • Page 28

    Notched both sides for Blower Wire. Insert the filter and slide the filter cap into place. The 18" square air intake can be fitted with a collar to accept a return cold air duct. C D B A D B C B E 1 4 3 2 26 A B D FILTER BOX OPTION MODEL 1600 / 1800 20" x 20" x 1" Filter Required Assemble filter box sections in the order shown i[...]

  • Page 29

    OF EITHER SIDE AT THIS POINT. 4. Attach filter holders to sides of enclosure with sheet metal screws. 5. Position filter filler between side filter holders and secure to back of furnace with two self-tapping screws. 6. Attach blower access cover to enclosure with sheet metal screws. Insert filter (not supplied). 7. Attach handle to filter cover and[...]

  • Page 30

    Notes[...]

  • Page 31

    Notes[...]

  • Page 32

    HOW TO ORDER REPAIR PARTS THIS MANUAL WILL HELP YOU OBTAIN EFFICIENT, DEPENDABLE SERVICE FROM THE HEATER, AND ENABLE YOU TO ORDER REPAIR PARTS CORRECTLY. KEEP IN A SAFE PLACE FOR FUTURE REFERENCE. WHEN WRITING, ALWAYS GIVE THE FULL MODEL NUMBER WHICH IS ON THE NAMEPLATE ATTACHED TO THE BACK OF THE HEATER. WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE[...]