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United States Stove 1600M manual

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Table of contents for the manual

  • Page 1

    1 Installation/Operator's Manual #851547A MODEL: 1600M MODEL: 1600M MODEL: 1600M MODEL: 1600M MODEL: 1600M WOOD and COAL FURNACE SAFETY NOTICE: IF THIS FURNACE IS NOT PROPERLY INSTALLED, A HOUSE FIRE MAY RESULT. FOR YOUR SAFETY, FOLLOW THE INSTALLATION DIRECTIONS. CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION REQ[...]

  • Page 2

    2 INTRODUCTION Thank you for your purchase of a U.S. Stove Wood and Coal burning furnace. Your decision to buy our Clayton Furnace was undoubtedly reached after much careful thought and considera- tion. We are very proud you chose the U.S. Stove furnace and trust you will receive the comfort and economy that others realize when heating with a U.S. [...]

  • Page 3

    3 NOTE: Type of chimney: Class A All-Fuel UL 103HT 1. The furnace should be the only heating appliance using a chimney flue. One furnace per flue. 2. A masonry chimney should have a tile or stainless steel liner. 3. The masonry chimney should not have any missing mortar or loose bricks. 4. There should be no mortar or parts of the chimney blocking [...]

  • Page 4

    4 maintains clearances, keeps condensation and creosote within the pipe, and is capable of withstanding a two to three thousand degree chimney fire. 1. The connector pipe should slant down toward the furnace a minimum of 1/4" to the foot. At no time should the pipe turn downward toward the chimney or run horizontal. 2. There should be no more [...]

  • Page 5

    5 COMBUSTION AIR All fires need air (specifically oxygen) to burn. Furnaces, fire- places, and wood-burning furnaces need enough oxygen for complete combustion of their fuels. The incomplete combustion that takes place when a furnace is "air starved" causes carbon monoxide (CO) to be formed in quantities that can be dangerous inside a wel[...]

  • Page 6

    6 Your furnace is shipped from the factory in four (2) packages. 1) the furnace, 2) the blower. The draft kit and parts box containing all parts necessary, and the fan thermodisc kit is boxed and packed in the firebox or ash pan. Before assembling the furnace, check to make sure there is no shipping damage, and that all necessary parts are located [...]

  • Page 7

    7 SMOKE CHAMBER (If re-assembly is necessary): 1. Place #1 firebrick in the back of smoke chamber. 2. Slide baffle plate into smoke chamber, flat side down. 3. Place remaining firebrick in smoke chamber as numbered below. (In placing the firebrick in the smoke chamber, lift the left side of firebrick first and drop into place.) See Illustra tions b[...]

  • Page 8

    8 DISTRIBUTION BLOWER INSTALLATION Distribution blower slides onto rear of furnace. Engage blower flange with channels and press down. SHAKER GRATE HANDLE INSTALLATION 1. Attach angle with two 1/4" x 3/4" hex bolts and two 1/4" lock nuts. 2. Attach handle with 1/4" x 1" hex bolt and 1/4" lock nut. 3. Put brass knob ont[...]

  • Page 9

    9 ALL WIRING MUST BE DONE BY A QUALIFIED ELECTRICIAN Predrilled holes are provided on the back of the furnace for mounting the electrical box. ELECTRICAL INSTALLATION[...]

  • Page 10

    10 ALL WIRING MUST BE DONE BY A QUALIFIED ELECTRICIAN[...]

  • Page 11

    11 5. Close the spin draft cap on ash door. 6. The motorized natural draft cycles on demand from the U.S. Stove wall thermostat. Setting the thermostat four degrees higher that your existing thermostat is recom- mended. During operation, the motorized natural draft remains open until the thermostat temperature setting is reached. CAUTION: Hot Surfa[...]

  • Page 12

    12 OPERATING NOTES  Do not over draft the furnace! It is designed to operate at .06 inches of water column and must be set with a draft gauge to maintain a steady draft. (Barometric Damper recommended.)  Do not allow ashes to build up higher than 2" above grates.  Be extremely careful when removing furnace ash pan; it can get very hot[...]

  • Page 13

    13 TROUBLE SHOOTING AND PROBLEM SOLVING 1. Problem: Smoke puffs from furnace Solution: A . Check chimney draft. Check for blocked chimney or flue pipe. Use mirror to check chimney clearance. B . Check ash pit — if it is too full, empty. C . Make sure furnace room is not too airtight. D . Make sure all of chimney mortar connections are airtight. E[...]

  • Page 14

    14 ITEM DECRIPTION PART # 1 5 Baffle Rod 86603 1 6 Top Insulation C98871 1 7 Front Filler 23817 1 8 Draft Cover 23818 1 9 Top Flue Ring 22761 2 0 Draft Cap (2) 23859 2 1 3/8" x 2-1/2" Bolt (2) 83835 2 2 Back Liner 40313 2 3 Front Liner 40344 NOTE: 1600 = 16 - FULL BRICK 3- HALF BRICK PARTS LIST MODEL 1600M * = NOT SHOWN !! IMPORTANT !! Wh[...]

  • Page 15

    15 PARTS LIST 29 35 33 27 34 26 30 40 37 39 38 ITEM DESCRIPTION PART# 2 6 Top Safety Latch 23786 2 7 Feed Door 69091 2 8 Ash Door 68880 2 9 Door Latch Handle 24179(2) 3 0 Ash Door Latch 23823 3 1 1/2" Flat Washer 83835(2) 3 2 1/2" Lock Nut 83444(3) 3 3 5/16" x 1" Hinge Pin C21399(4) 3 4 1/2" Rope for Fire Door 52" 8805[...]

  • Page 16

    16 PARTS LIST MODELS 1600M Fan Thermodisc Kit #69455 ITEM DESCRIPTION PART# 1 3-Speed Switch 80361 2 Plastic Knob C9267M 3 Low Speed Thermodisc 80388 2 1 5 MODEL 1600M - Blower Motor Kit #69160 (1400CFM) - Blower Housing Kit #69281 ITEM DESCRIPTION PART# 4 3-Speed Motor 1/3 hp 80416 5 Blower Housing (1600) C46799 6 Capacitor C45699 3 4 6[...]

  • Page 17

    17 ITEM DESCRIPTION PART# 1 Draft Blower 80422 2 Power Supply Cord C40899 3 FAD Bracket 69192 4 10-24 Kep Nut (3ea.) 83244 5 1/4-20 x 1" Bolt (2ea) 83379 6 1/4-20 Lock Nut 83261 FORCED AIR DRAFT PARTS LIST (Kit #: 69189) PRE-ASSEMBLED AT FACTORY (OPTIONAL KIT)[...]

  • Page 18

    18 INSTALLATION OF OPTIONAL EQUIPMENT INSTALLING DOMESTIC HOT WATER COIL 1. Remove access panel at rear of enclosure. 2. With a utility knife cut out the section of fiberglass insulation directly behind the access panel. 3. Remove cover plate from rear of firebox. 4. Place one nut on each end of the coil and thread each as far as they will go. 5. P[...]

  • Page 19

    19 INSTALLING OPTIONAL BACK DRAFT DAMPER The back draft damper may be installed in either a vertical or horizontal section of the hot air duct. It should be positioned as close to the plenum opening of the furnace as practical. Press female end of the back draft damper over Clayton Furnace collar or male end of the duct pipe. When properly placed t[...]

  • Page 20

    20 HO W TO ORDER REP AIR P AR TS THIS MANUAL WILL HELP YOU OBTAIN EFFICIENT, DEPENDABLE SERVICE FROM THE HEATER, AND ENABLE YOU TO ORDER REPAIR PARTS CORRECTLY. KEEP IN A SAFE PLACE FOR FUTURE REFERENCE. WHEN WRITING, ALWAYS GIVE THE FULL MODEL NUMBER WHICH IS ON THE NAMEPLATE ATTACHED TO THE BACK OF THE HEATER. WHEN ORDERING REPAIR PARTS, ALWAYS G[...]