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United States Stove 1537M manual

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Table of contents for the manual

  • Page 1

    1 C O M P A N Y U N I T E D S T A T E S S T O V E C S S U Model 1537M Model 1537M Model 1537M Model 1537M Model 1537M OWNERS MANUAL OWNERS MANUAL OWNERS MANUAL OWNERS MANUAL OWNERS MANUAL SOLID SOLID SOLID SOLID SOLID FUEL FUEL FUEL FUEL FUEL WARM AIR WARM AIR WARM AIR WARM AIR WARM AIR FURNACE FURNACE FURNACE FURNACE FURNACE CAUTION: CAUTION: CAUT[...]

  • Page 2

    2 NO NO NO NO NO TE: TE: TE: TE: TE: Y Y Y Y Y OUR UNIT MUST BE INST OUR UNIT MUST BE INST OUR UNIT MUST BE INST OUR UNIT MUST BE INST OUR UNIT MUST BE INST ALLED BY A ALLED BY A ALLED BY A ALLED BY A ALLED BY A Q Q Q Q Q U U U U U ALIFIED FURNA ALIFIED FURNA ALIFIED FURNA ALIFIED FURNA ALIFIED FURNA CE INST CE INST CE INST CE INST CE INST ALLER. A[...]

  • Page 3

    3 CAUTION! CAUTION! CAUTION! CAUTION! CAUTION! CLEANOUT OF THE HEA T EXCHANGER, FLUE PIPE, CHIMNEY , AND DRAFT INDUCER (IF USED), IS ESPECIALL Y IMPOR T ANT A T THE END OF THE HEA TING SEASON T O MINIMIZE CORROSION DURING THE SUMMER MONTHS, CA USED BY A CCUMULA TED ASH. Y our Fur nace has the f ollowing labels . Read and Obey all labels . DANGER: R[...]

  • Page 4

    4 1 . Check your local codes. The installation must comply with their rulings. 2 . Do not install this furnace in a mobile home or trailer. 3 . Always connect this furnace to a chimney and vent to the outside. Never vent to another room or inside a building. 4 . Do not connect this furnace to an aluminum Type B gas vent. This is not safe and is pro[...]

  • Page 5

    5 Y Y Y Y Y our Hotblast Furnace is designed to be a supplemental or central heating source for your home. This Solid Fuel Furnace may be installed in conjunction with a properly operating central furnace that is listed or cer- tified in accordance with nationally recog- nized safety standards and equipped with the required controls and other safet[...]

  • Page 6

    6 DIMENSIONS OF FURNACE DIMENSIONS OF FURNACE DIMENSIONS OF FURNACE DIMENSIONS OF FURNACE DIMENSIONS OF FURNACE FIGURE 1 1537M[...]

  • Page 7

    7 LOCA LOCA LOCA LOCA LOCA TING TING TING TING TING THE FURNA THE FURNA THE FURNA THE FURNA THE FURNA CE CE CE CE CE 1. The furnace should be located in the same room as the central system and as close as possible, but not closer than 9". There should be no wall between the furnace and the warm air outlet duct that is connected directly to the[...]

  • Page 8

    8 CHIMNEY CONNECTION CHIMNEY CONNECTION CHIMNEY CONNECTION CHIMNEY CONNECTION CHIMNEY CONNECTION Fig. 4 MASONRY CHIMNEY MASONRY CHIMNEY MASONRY CHIMNEY MASONRY CHIMNEY MASONRY CHIMNEY Before using an existing masonry chimney, clean the chimney and inspect the flue liner to be sure it is safe to use. Make repairs before attaching the furnace. See pa[...]

  • Page 9

    9 RULES FOR CONNECT RULES FOR CONNECT RULES FOR CONNECT RULES FOR CONNECT RULES FOR CONNECT OR OR OR OR OR PIPE INST PIPE INST PIPE INST PIPE INST PIPE INST ALLA ALLA ALLA ALLA ALLA TION TION TION TION TION 1. The crimped end of the chimney connector fits inside the furnace flue collar. Install additional chim- ney connectors and elbow with the CRI[...]

  • Page 10

    10 ASSEMBL ASSEMBL ASSEMBL ASSEMBL ASSEMBL Y OF FURNA Y OF FURNA Y OF FURNA Y OF FURNA Y OF FURNA CE CE CE CE CE Your furnace requires the following items to be assembled or installed by the service person: Feed Door Pull Handle Feed Door Locking Handle Blower(s) and Blower Controls Electrical Connections Remove all parts from inside the furnace an[...]

  • Page 11

    11 LOAD FAN LINE LOAD LIMIT LINE BREAK OFF JUMPER FOR LOW VOLTAGE FAN "OFF" INDICATOR FAN "ON" INDICATOR LIMIT INDICATOR Honeywell LIMIT SWITCH R1 R2 G B W 110 VAC, 60 HZ. GROUND G B W ELECTRICAL JUNCTION BOX M1 M2 M1 M2 BLOWER MOTOR BLOWER MOTOR WIRE NUT (7 PLACES) IMPORTANT: POWER SUPPLY WIRING MUST NOT BE LESS THAN 90 CENTIGR[...]

  • Page 12

    12 INST INST INST INST INST ALLA ALLA ALLA ALLA ALLA TION TION TION TION TION Please see all methods of Installation in Please see all methods of Installation in Please see all methods of Installation in Please see all methods of Installation in Please see all methods of Installation in Appendix at the rear of this booklet. Appendix at the rear of [...]

  • Page 13

    13 2" MI N. AIR SPACE REQUIRED BY CODE PLENUM TO CE ILING 6" MI N. CENTRAL FU RNACE PLENUM Figure 12 P P P P P OWER OWER OWER OWER OWER F F F F F AILURE AILURE AILURE AILURE AILURE I I I I I NSTRUCTIONS NSTRUCTIONS NSTRUCTIONS NSTRUCTIONS NSTRUCTIONS : : : : : Operation after loss of power-- 1. Remove filter if provided 2. Do not expect t[...]

  • Page 14

    14 CAUTION CAUTION CAUTION CAUTION CAUTION GASES THAT ARE DRIVEN FROM FRESH GASES THAT ARE DRIVEN FROM FRESH GASES THAT ARE DRIVEN FROM FRESH GASES THAT ARE DRIVEN FROM FRESH GASES THAT ARE DRIVEN FROM FRESH COAL MUST BE BURNED OR THEY WILL COAL MUST BE BURNED OR THEY WILL COAL MUST BE BURNED OR THEY WILL COAL MUST BE BURNED OR THEY WILL COAL MUST [...]

  • Page 15

    15 SER SER SER SER SER VICE HINTS VICE HINTS VICE HINTS VICE HINTS VICE HINTS Do not expect a furnace to draw. It is the chimney that creates the draft. Smoke spillage into the house or excessive build-up of water or creosote in the chimney are warnings that the chimney is not functioning properly. Correct the problem before using furnace. Possible[...]

  • Page 16

    16 MODEL 1537M REPAIR PARTS[...]

  • Page 17

    17 PARTS LIST PARTS LIST PARTS LIST PARTS LIST PARTS LIST MODEL 1537M MODEL 1537M MODEL 1537M MODEL 1537M MODEL 1537M (SEE DIAGRAM, PAGE 16) (SEE DIAGRAM, PAGE 16) (SEE DIAGRAM, PAGE 16) (SEE DIAGRAM, PAGE 16) (SEE DIAGRAM, PAGE 16) KEY KEY KEY KEY KEY PART # PART # PART # PART # PART # DESCRIPTION DESCRIPTION DESCRIPTION DESCRIPTION DESCRIPTION QT[...]

  • Page 18

    18 COLD AIR DUCT 6" P IPE DAMPER PIPE CONNECT OR FURN ACE OPTIONA L 11 RPT 90° ELBO W FIGURE 15-1 FIGURE 15-1 6" P IPE COLD A IR DUCT 8" P IPE FURNAC E EXIST ING GAS / O IL/ELE CTRIC FURNA CE DAMPER 90° ELBOW PIPE CONNEC TOR[...]

  • Page 19

    19 APPENDIX APPENDIX APPENDIX APPENDIX APPENDIX INSTALLATION - A INSTALLATION - A INSTALLATION - A INSTALLATION - A INSTALLATION - A (U.S. ONLY) TO EXISTIN G DUCT WOR K WARM AIR EXISTING FURNACE SOLID FUEL FURNACE FILTER BO X COLD AIR RETURN[...]

  • Page 20

    20 TO EXI STING DUCT W ORK WARM AIR EXIST ING FURNAC E SOLID FUEL FURNAC E FILT ER BOX COLD AIR RETURN PLENU M TOP (OPTIO NAL) INSTALLATION - B INSTALLATION - B INSTALLATION - B INSTALLATION - B INSTALLATION - B (U.S. ONLY) INSTALLATION - C INSTALLATION - C INSTALLATION - C INSTALLATION - C INSTALLATION - C (U.S. ONLY) TO E XISTING DUCT WOR K WARM [...]

  • Page 21

    21 COLD AIR RETURN 2" MINIMUIM CLEARANCE SOLID F U E L FURNACE DUCT WORK BAFFLE FURNACE P L E NUM EXISTING F U R NACE EXISTING F U R NACE FURNACE P L E NUM CLEARANCE 2" MINIMUIM WORK DUCT RETURN COLD AIR FURNACE SOLID F U E L 11 PCS (OPTIONAL PLENUM FAN CONTROL LO CATION) ANTI-B ACKDRAFT FLAPPER INSTALLATION - D INSTALLATION - D INSTALLAT[...]

  • Page 22

    22 SOLID FUEL FURNACE COLD AIR RETURN TO FILTER BOX 2" MINIMUM CLEARANCE DUCT WORK CENTRAL FURNACE INSTALL ATION SOLID FUEL FURNACE EXISTING FURNACE FURNACE PLENUM COLD AIR RETURN 2" MINIMUM CLEARANCE INSTALLATION - F INSTALLATION - F INSTALLATION - F INSTALLATION - F INSTALLATION - F INSTALLATION - G INSTALLATION - G INSTALLATION - G INS[...]

  • Page 23

    23 EXISTING OIL, ELECTRIC, OR GAS FURNACE SOLID FUEL FURNACE 2" MINIMUM CLEARANCE SOLID FUEL FURNACE EXISTING OIL, ELECTRIC, OR GAS FURNACE INSTALLATION - H INSTALLATION - H INSTALLATION - H INSTALLATION - H INSTALLATION - H[...]

  • Page 24

    24 1. Smoking when feed door a ) Insufficient Draft. a ) Set Thermostat higher. is open. b ) Clogged chimney or chimney b ) Clean Chimney. connector. c) Add raincap to chimney. c) Down draft in chimney. 2. Furnace does not heat. a ) Wood not seasoned and dry. a ) Allow wood to season in a dry area for six months. b ) Blower control set too low. b )[...]