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Therma-Tru Hinged Patio Door System Single Panel Assembly Unit manual

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Table of contents for the manual

  • Page 1

    P A TIO DOOR S YSTEMS ® Therma-T ru Hinged Patio Door System Single Panel Unit Assembly Read all instructions before starting. The applicable standards for these products are governed by the International Residential Code. Copies of performance ratings and testing are available on our website www.thermatru.com and our product manual.[...]

  • Page 2

    Part identification Inswing sill Outswing Sill Door Bottom - Inswing Door Bottom - Outswing Standard Hinge Adjustable Hinge Head Jamb Lock Jamb Hinge Jamb Head & Lock Weatherstrip Door Panel Hinge Weatherstrip Multi-point Lock Strikes Standard S trike Inswing Inswing Flange Outswing Flange Not all parts shown will be included in package. Parts [...]

  • Page 3

    Part identification - continued T ools/materials required #10 x 3/4” flat head screw #8 x 1-1/4” flat head screw #8 x 3/4” wafer head screw #10 x 2-1/2” flat head screw #8 x 2” flat head screw #6 x 3/4” flat head screw #8 x 3/4” flat head screw This is a listing of tools that may be required to assemble unit. • Drill/screw gun • P[...]

  • Page 4

    1 2 REMO VE COMPONENTS FROM P ACKA GING A TT ACH HINGES T O DOOR NOTE: Product that is purchased with the multi-point lock system will have additional instructions in the handle hardware box. Installation instructions will be included in the site package. NOTE: A large work area is needed to assemble the frame kit. Cover area with cardboard from on[...]

  • Page 5

    2 3 A TT ACH HINGES T O DOOR - continued INST ALL DOOR BOTT OM Adjustable Hinge Option #8 x 1-1/4” Attach hinge to door Locate the “H” and “V” markings on hinges. The two “H” hinges go in top and bottom locations with the “V” hinge in the center. For 8’, the “V” hinge is located second from top of door. Insert thick side of [...]

  • Page 6

    INST ALL WEA THERSTRIP Apply Weatherstrip to Active Frame Parts Press in kerf with hand. Trim Bottom End T rim weatherstrip as shown. Lock Jambs Hinge Jambs Head Jambs Align starting end with Align starting end with Align starting end with head gain. head gain. head gain. Fit and secure in place Fit and secure in place Fit and secure in place along[...]

  • Page 7

    INST ALL STRIKES 5 Fasten Security Strike Assembly to Lock Jamb Fasten with (2) #9 x 3/4" flat head screws or (2) 16 gauge 1/2" x 7/16" crown staples (not supplied) through strike plate on back side of jamb. NOTE: Do not staple through screw holes when using staples in place of screws. Fasten Strike Plates to Lock Jamb Fit strike pla[...]

  • Page 8

    A TT ACH HINGES T O JAMB 6 Fasten Hinges to Hinge Jamb Place hinges into hinge mortise. Pre-drill 1/8” dia. pilot holes through jamb. Fasten top hinge with (2) #10 x 3/4” flat head screws in hole locations shown. Fasten middle and bottom hinges each with (3) #10 x 3/4” flat head screws leaving top hole vacant. Standard Hinge Option NOTE: Thes[...]

  • Page 9

    FRAME ASSEMBL Y 7 Fasten Side Jambs to Head Jamb Butt and align head jamb to side jambs. Pre-drill 1/8” dia. pilot holes through side jamb into head jamb. Fasten side jambs to head jamb with (3) #10 x 2 1/2” flat head screws through lock and hinge jamb into head jamb. Apply End Seal Pads Remove from paper backing and apply adhesive side of end [...]

  • Page 10

    FRAME ASSEMBL Y - continued 7 Outswing Sill Option Partially Set Sill Screws in Jambs Drive (1) #8 x 2” flat head screw through holes in both side jambs until tips barely protrude through jamb face. Caulk Entire Sill Gain Apply a 1/4” bead of sealant to sill gain and a bead that matches upper profile of sill. Fasten Sill to Jamb Use screw point[...]

  • Page 11

    FLANGE INST ALLA TION 8 Align and Install Side Flanges Align edge of side flange with bottom of side jambs. Firmly press into kerf in jamb using a rubber mallet if necessary . Flange will be set back approximately 1/2” from top edge of jamb. Install T op Flange Center top flange into head jamb kerf and press into place using a rubber mallet if ne[...]

  • Page 12

    DOOR INST ALLA TION 9 Place Door into Frame Lay frame on flat surface with hinges on jamb pointed up as shown. Slide door down on top of skids. Make 2 “Insert Skids” Make from 2 x 6 boards. Door Frame Hinge Skid (2) Hinge Door Jamb Skid 4-9/16" Jambs 6-9/16" Jambs Hinge Door Skid Jamb Standard Hinge Option NOTE: It is recommended to c[...]

  • Page 13

    DOOR INST ALLA TION - continued 9 Engage Hinge Knuckles T ap with hammer or rubber mallet as required to line up hinge knuckles and engage. Install Hinge Pins T ap in pins. Be certain to insert pins so heads are on top edges of hinges. Hinge Pin Door Door Frame #8 x 3/4” flat head screws Adjustable Hinge Option Fasten door panel to frame Prop up [...]

  • Page 14

    A TT ACH TRANSPOR T CLIP 10 Standard Lock Option Attach Transport Clip to Door Insert tab into latch bore. Position reference lip at edge of stile against exterior side of door. Fasten with (2) #6 x 3/4” flat head screws. Multi-point Lock Option Attach Transport Clip to Frame Close door into frame ensuring margins are even at head jamb. Fasten tr[...]

  • Page 15

    A TT ACH TRANSPOR T CLIP - continued UNIT READ Y FOR INST ALLA TION 10 11 Attach Transport Clip to Frame Close door into frame ensuring margins are even at head jamb. Fasten transport clip to frame with (2) #6 x 3/4” flat head screws. Unit can now be transferred for installation. Gather any remaining components and hardware as they may be used fo[...]

  • Page 16

    1687 W oodlands Dr. Maumee, OH 43537 1-800-THERMA TRU (843-7628) www.thermatru.com P A TIO DOOR S Y STEMS © 2004 Therma-Tru Corp. Therma-Tru Doors is an operating company of Fortune Brands, Inc. Part # AIHPSNGL 03-01-04[...]