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Stanley Black & Decker MBX15 manual

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Table of contents for the manual

  • Page 1

    www .stanleyhydraulic.com USER MANUAL MBX15 H ydRAULic M oUNtEd B REAkER MBX15[...]

  • Page 2

    2 ► MBX15 User Manual Read Manual Wear Breathing Protection Wear Hearing Protection Wear Eye Protection Do not operate the breaker unless the following safety instructions have been thoroughly read and understood! Read this manual before installing, operating or maintaining this equipment! • A ying projectilefrom the breake[...]

  • Page 3

    MBX15 User Manual ◄ 3 IMPORT ANT T olloutaProductW arrantyRecordingform,andforinformationonyourwarranty , visitStanleyhydraulics.comandselecttheCompanytab,W arranty . ( NOTE: T hewarrantyrecordingformmustbesubmittedtovalidatethewarranty). SAFETY?[...]

  • Page 4

    4 ► MBX15 User Manual T ooloperatorsand maintenancepersonnel mustalways comply with the safety precautions given in this manu - al and on the decals and tags attached to the tool and hose. These safety precautions are given for your safety . Re - viewthemcarefully befor[...]

  • Page 5

    MBX15 User Manual ◄ 5 • Makesure allcontrols(levers andpedals) areinthe NEUTRAL positionbeforestartingthecarrier . • While operatingthe breaker andcarrier , keephands andfeetonthecontrolsatalltimes. • Before leaving the carrier , a[...]

  • Page 6

    6 ► MBX15 User Manual Alwaysobservesafetysymbols.Theyareincludedforyoursafetyandfortheprotectionofthetool. LOCAL SAFETY REGULA TIONS Enteranylocal safetyregulationshere. Keeptheseinstructions inanarea accessibletothe operatorandmainte - nance?[...]

  • Page 7

    MBX15 User Manual ◄ 7 Shownbelow andon thenext page aredecals andstickers foundon theequipment thatprovide importantinforma - tion.Replacedecalsandstickerswhentheyarenolongerlegible.Decalsmaynotbeofactualsize. PartNumber47351 W arning[...]

  • Page 8

    8 ► MBX15 User Manual PREP ARA TION FOR OPERA TION NITROGEN CHARGE Thebreakerhasbeenproperlychargedwithnitrogenat thefactory and isready touse (see page20) forcharg - inginformation. TOOL BIT LUBRICA TION Grease the top 250 mm/10 inches of the breaker tool?[...]

  • Page 9

    MBX15 User Manual ◄ 9 Piston not against toolbitleavingspace betweenthepiston andbit. T oolStop LowerBushing T oolBit GreaseWill FillThis Space Figure 2. SECURING THE TOOL 1. Laythebreakerinahorizontalpositiontoinstallthe tool bit. Remove the rubber plug [...]

  • Page 10

    10 ► MBX15 User Manual PREP ARA TION FOR USE Read the section in this manual titled PREP ARA TION FOR USE before operating a breaker . Failure to follow the preparation instructions can result in severe damage tothe breakerand excavatorand voidthe w[...]

  • Page 11

    MBX15 User Manual ◄ 1 1 BREAKING The operator should note the sound of the blow when the breaker is running. With experience, the operator will be able totell the difference between agood solid blow and a hollow sounding blow .A  hollow [...]

  • Page 12

    12 ► MBX15 User Manual Excessive sideforce cocksthe tool inits bore,pre-vents proper movement and causes premature tool shank and bushing wear . Since the breaker tool bit must be pushed up into the breaker to operate, a binding tool pre[...]

  • Page 13

    MBX15 User Manual ◄ 13 UNDERW A TER USE Nopartofthebreakermaybesubmergedinwater unlessanairapplicationkitisused.Underwater usageofthebreakerwithoutairapplicationwill causeinternaldamagetothebreaker .Consult Stanleyformodicationsandspe[...]

  • Page 14

    14 ► MBX15 User Manual EACH DA Y • Checkfor looseor missingfasteners.Tightenorre - placeasneeded. • Inspecttoolretainingpinsandpocketsforwear . • Check for hydraulic leaks at all ttings and hoses. Replaceanydefectivehoses. • Apply grea[...]

  • Page 15

    MBX15 User Manual ◄ 15 Worn-out retainer pin(s) will cause uneven loading on the pin(s) themselves, causing failure of the tool or re - tainer pin(s).This will also cause excessive wearto the frontbushing(s). MET AL-TO-MET AL CONT ACT Extreme caution should?[...]

  • Page 16

    16 ► MBX15 User Manual In its most extreme forms, the combination of surface damageand severebendingcan quickly breakeven the bestworkingsteels. The illustrations below show examples of severe stress breaks. Figure15.SevereStressBreaks PR YING This [...]

  • Page 17

    MBX15 User Manual ◄ 17 T OOL F AILURE COVERED UNDER W ARRANTY INTERNAL MA TERIAL FLA W Thisfailure occurs when aforeign material is rolled into the steel during the manufacturing process, causing an imperfection in the internal material aw grain. The re - sult is?[...]

  • Page 18

    18 ► MBX15 User Manual Stanley Breakers are available with several differenttypes of tool bits.The most common are the moil, chisel and theblunt.Eachoftheseworkingsteelshasitsownpurposeasdescribedbelow: T oobtainthemaximumproductionfrom?[...]

  • Page 19

    MBX15 User Manual ◄ 19 Ifsymptomsofpoorperformancedevelop,thefollowingchartcanbeusedasaguidetocorrecttheproblem. Whendiagnosing faultsin operationof thebreaker ,always check thatthe hydraulicpower sourceis supplyingthe correct hydraulic?[...]

  • Page 20

    20 ► MBX15 User Manual Thetools requiredto chargethe breaker areshown be - low . The 33464 adapter and 33300 adapter assembly can be obtainedindividually orin akit (P/N33465). Note that the adapter andadapter assemblyare designed to be?[...]

  • Page 21

    MBX15 User Manual ◄ 21 MBX15 TORQUE T ABLE ITEM NO. ILLUSTRA TION DESCRIPTION APPL Y FT/ LB NM 3 POWERCELL CHARGE VA LV E LOCTITE™ 242 75 101 8 POWERCELL O-RINGPLUG LOCTITE™ 242 130 176 2 HOUSING CAPSCREW — 455 617 5 HOUSING MTG BRKTNUT — 455 617 41 POWERCELL TIERODNUT 1 KOPR KOTE™ 720 976 9 POWERCELL PL[...]

  • Page 22

    22 ► MBX15 User Manual The correct performance of this procedure will verify if theauxiliarycircuitofthecarrieris adequatetoproperly operateaStanleyattachment. This procedure is generic in form. It is the end users responsibility to ensuret[...]

  • Page 23

    MBX15 User Manual ◄ 23 NOTE: Weights, dimensions and operating specications listed on this sheet are subject to change without no - tice. Where specications are criti - caltoyourapplication,pleasecon - sultthefactory . MBX15 ImpactEnergyClass ftlb J 1500 203[...]

  • Page 24

    24 ► MBX15 User Manual 72330T ie RodKit MBX15 POWER CELL ILLUSTRA TION When installing the tool retainer pin (item 28) make surethe rubberplug (item 35) is fully seated. Therubberplug MUST be installed BELOW FLUSH toproperlysecurethe pin.[...]

  • Page 25

    MBX15 User Manual ◄ 25 ITEM P/N QTY DESCRIPTION 1 71592 1 MAIN ACCUMULA TOR 2 71593 3 O-RING 3 68679 2 CHARGEV AL VE 4 68680 2 PLUG 5 68681 2 O-RING 6 71594 1 CYLINDER 7 71595 1 PISTON 8 71596 3 PLUG 9A 71597 1 PLUG 10 71598 3 O-RING 11 68688 2 ADAPTER 12 68689 2 O-RING 13 68690 2 ADAPTERCAP 14 71599 1 BUFFERSEAL 15 71600 1 SEAL,U-[...]

  • Page 26

    26 ► MBX15 User Manual ITEM P/N QTY DESCRIPTION 1A 71 160 1 MBX15POWERCELLW/CROSSCUT  TOOL BIT 1 66680 1 UPPERBUMPER 72331 1 HOUSINGFLANGEBOL TKIT(INCL ONE ITEM2,TWOITEM3&ONEITEM5) 2 30949 8 CAPSCREW 3 17559 16 W ASHER 4 32243 1 PRESSURESPECSTICKER 5 22181 8 NYLOCKNUT 6 7[...]

  • Page 27

    MBX15 User Manual ◄ 27 DECLARATION OF CONF ORM ITY ÜBEREINSTIMM UNGS - ERKLARUNG DECLARATION DE CONFOR MITE CEE DECLARACION DE CONFO RMIDAD DICHIARAZIONE DI CONFORM ITA Hydraulic Tools _______ _________ _____ _________ ________ ______ ________ _________ ________ _ I,the undersigned: Ich,der Unterzeichnende: Jesoussigné: Elabaj[...]

  • Page 28

    StanleyHydraulicT ools 3810SENaefRoad Milwaukie,Oregon97267-5698USA (503)659-5660 Fax(503)652-1780 www .stanleyhydraulics.com 73048 7-2014 V er . 3 Copyright©2012StanleyBlack&Decker[...]