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Stanley Black & Decker BR87 manual

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Table of contents for the manual

  • Page 1

    © 2014 Stanley Black & Decker , Inc. New Britain, CT 06053 U.S.A. 65778 7/2014 V er . 1 1 USER MANUAL Safety , Operation and Maintenance BR87 HYDRAULIC BREAKER[...]

  • Page 2

    2 ► BR87 User Manual DECLARA TION OF CONFORMITY DECLARATION OF CONF ORMI TY ÜBEREINSTIMM UNGS - ERKLARUNG DECLARATION DE CONFOR MITE CEE DECLARACION DE CONFO RMIDAD DICHIARAZIONE DI CONFORM ITA Hydraulic Tools _______ ___________ _________ ___________ _________ ___________ ___________ _ I, the undersigned: Ich, der Unterzeichnende: Je soussi gn?[...]

  • Page 3

    BR87 User Manual ◄ 3 DECLARA TION OF CONFORMITY .......................................................................................................................... 2 SAFETY SYMBOLS .................................................................................................................................................. 4 SAFETY PREC[...]

  • Page 4

    4 ► BR87 User Manual Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULA TIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte- nance personnel. Safety symbols and signal words, as shown below , are used to emphas[...]

  • Page 5

    BR87 User Manual ◄ 5 T ool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose. These safety precautions are given for your safety . Re- view them carefully before operating the tool and before performing general maintenance or repairs. [...]

  • Page 6

    6 ► BR87 User Manual • Check fastener tightness often and before each use daily . • Never operate the tool if you cannot be sure that underground utilities are not present. • Do not wear loose tting clothing when operating the tool. • W arning: Hydraulic uid under pressure could cause skin injection injury . If you are injured by hy[...]

  • Page 7

    BR87 User Manual ◄ 7 The safety tag (P/N 15875) at right is attached to the tool when shipped from the factory . Read and understand the safety instructions listed on this tag before removal. We suggest you retain this tag and attach it to the tool when not in use. 28322 CE Decal 1 1207 Circuit T ype C Decal SAFETY T AG P/N 15875 (Shown smaller t[...]

  • Page 8

    8 ► BR87 User Manual The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy- draulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic T ools. They are: Certied non-conductive — constructed of thermoplastic [...]

  • Page 9

    BR87 User Manual ◄ 9 Oil Flow Hose Lengths Inside Diameter USE ( Press/Return) Min. Working Pressure GPM LPM FEET METERS INCH MM PSI BAR Certied Non-Conductive Hose - Fiber Braid - for Utility Bucket T rucks 4-9 15-34 up to 10 up to 3 3/8 10 Both 2250 155 Conductive Hose - Wire Braid or Fiber Braid -DO NOT USE NEAR ELECTRICAL CONDUCT ORS 4-6 1[...]

  • Page 10

    10 ► BR87 User Manual Flow Range Nominal Operating Pressure (at the power supply outlet) System relief valve setting (at the power supply outlet) Maximum back pressure (at tool end of the return hose) Measured at a max. uid viscosity of: (at min. operating temperature) T emperature: Sufcient heat rejection capacity to limit max. uid temp[...]

  • Page 11

    BR87 User Manual ◄ 1 1 NOTE: Partially depressing the trigger allows the tool to run at slow speed. Slow-speed operation permits easier starting of the tool bit into the work surface. 5. T o start, break an opening (hole) in the center of the surface. After making a hole, break portions of the material into the original opening. For best produc- [...]

  • Page 12

    12 ► BR87 User Manual • Make sure all couplers are wiped clean before con- nection. • The hydraulic circuit control valve must be in the “OFF” position when coupling or uncoupling hydrau- lic tools. Failure to do so may result in damage to the quick couples and cause overheating of the hy- draulic system. • Always store the tool in a cl[...]

  • Page 13

    BR87 User Manual ◄ 13 PROBLEM CAUSE REMEDY T ool does not run. Power unit not functioning. Check power unit for proper ow and pressure (7–9 gpm/26–34 lpm, 1500-2000 psi/105–140 bar . Couplers or hoses blocked. Remove restriction. Pressure and return line hoses reversed at ports. Be sure hoses are connected to their proper ports. Mechanic[...]

  • Page 14

    14 ► BR87 User Manual ACCUMULA TOR TESTING PROCEDURE T o check or charge the accumulator the following equip - ment is required: 31254 Charge Kit: which includes the following. • Accumulator T ester (Part Number 02835) • Charging Assembly (P/N 15304) (P/N 15304 includes a liquid lled gauge with snub valve, hose and ttings.) • NITROGEN[...]

  • Page 15

    BR87 User Manual ◄ 15 UNDERW A TER MODEL PREVENT A TIVE MAINTENANCE After each use, the movable portions of the tool that were exposed to water should be ushed with a water displacing oil such as WD40™. Remove any remaining water and debris as follows: 1. Turn the tool upside down (without the tool bit) and spray oil through the drive hex an[...]

  • Page 16

    16 ► BR87 User Manual Pressure Range.............................................................................................................. 1500–2000 psi/105–140 bar Flow Range ............................................................................................................................... 7–9 gpm / 26–34 lpm Nominal [...]

  • Page 17

    BR87 User Manual ◄ 17 ACCESSORIES 1-1/8 IN. HEX × 6 IN. SHANK Moil Point, 14 in. Long UC ................................................................................................................................. 02333 Chisel Point, 14 in. Long UC .............................................................................................[...]

  • Page 18

    18 ► BR87 User Manual BR87 P ARTS ILLUSTRA TION[...]

  • Page 19

    BR87 User Manual ◄ 19 BR87 P ARTS ILLUSTRA TION[...]

  • Page 20

    20 ► BR87 User Manual Item No. Part No. Qty Description 1 06185 1 HANDLE ASSY (INCL ITEM 35) 1 1435 1 BREAKER HANDLE (TRIGGER LOCK MODELS ONL Y) 2 04050 1 V AL VE CAP ASSY 3 04051 1 CHARGING V AL VE 4 04052 1 O-RING 5 04053 1 1434 1 TRIGGER TRIGGER (TRIGGER LOCK MODELS ONL Y) 6 00844 1 SPIROL PIN 7 04054 3 O-RING 8 22891 2 SPIROL PIN, 3/16 × 1-5[...]

  • Page 21

    BR87 User Manual ◄ 21 For underwater hydraulic tools the applications are broken down into four quadrants depending on type of tool and method of operation. The types of tools are percussive and rotational, each with different characteristics allowing for dif- ferent depth operation. With percussive tools, the nitrogen accumulator PSI must counte[...]

  • Page 22

    Stanley Hydraulic T ools 3810 SE Naef Road Milwaukie, Oregon 97267-5698 USA (503) 659-5660 / Fax (503) 652-1780 www .stanleyhydraulics.com[...]