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Stanley Black & Decker HG80 manual

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Table of contents for the manual

  • Page 1

    © 2014 Stanley Black & Decker , Inc. New Britain, CT 06053 U.S.A. 28075 8/2014 V er . 8 USER MANUAL Safety , Operation and Maintenance HG80 HYDRAULIC GRINDER[...]

  • Page 2

    [...]

  • Page 3

    HG80 User Manual ◄ 3 SERVICING: This manual contains safety , operation, and routine maintenance instructions. Stanley Hydraulic T ools recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized and certied dealer . Please read the following warning. For the nearest authorized and certie[...]

  • Page 4

    4 ► HG80 User Manual Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULA TIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte- nance personnel. Safety symbols and signal words, as shown below , are used to emphas[...]

  • Page 5

    HG80 User Manual ◄ 5 T ool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose. These safety precautions are given for your safety . Re- view them carefully before operating the tool and before performing general maintenance or repairs. [...]

  • Page 6

    6 ► HG80 User Manual GRINDING WHEEL SAFETY • Ensure that the grinding wheel is correctly mounted and tightened before use. • Operate the grinder at “no load” for 30 seconds in a safe position and ensure there is no vibration or other defects detected. If considerable vibration or other defects are detected, stop operation of the tool imme[...]

  • Page 7

    HG80 User Manual ◄ 7 25413 HG80 Name T ag 25610 Railroad Help Desk Sticker 03787 GPM Sticker 7–10 2000 PSI 25414 HG801 10B CAUTION DECAL 25556 HG80120B CAUTION DECAL 05153 Stanley Sticker SAFETY T AG P/N 15875 (Shown smaller then actual size) DANGER DANGER READ OPERA TION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT . USE ONL Y [...]

  • Page 8

    8 ► HG80 User Manual The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy- draulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic T ools. They are: Certied non-conductive — constructed of thermoplastic [...]

  • Page 9

    HG80 User Manual ◄ 9 Oil Flow Hose Lengths Inside Diameter USE ( Press/Return) Min. Working Pressure GPM LPM FEET METERS INCH MM PSI BAR Certied Non-Conductive Hose - Fiber Braid - for Utility Bucket T rucks 4-9 15-34 up to 10 up to 3 3/8 10 Both 2250 155 Conductive Hose - Wire Braid or Fiber Braid -DO NOT USE NEAR ELECTRICAL CONDUCT ORS 4-6 1[...]

  • Page 10

    10 ► HG80 User Manual Flow Range Nominal Operating Pressure (at the power supply outlet) System relief valve setting (at the power supply outlet) Maximum back pressure (at tool end of the return hose) Measured at a max. uid viscosity of: (at min. operating temperature) T emperature: Sufcient heat rejection capacity to limit max. uid temp[...]

  • Page 11

    HG80 User Manual ◄ 1 1 PRE-OPERA TION PROCEDURES PREP ARA TION FOR INITIAL USE Each unit as shipped has no special unpacking or as- sembly requirements prior to usage. Inspection to as- sure the unit was not damaged in shipping and does not contain packing debris is all that is required. After installation of a grinding wheel a unit may be put to[...]

  • Page 12

    12 ► HG80 User Manual • Make sure all couplers are wiped clean before con- nection. • The hydraulic circuit control valve must be in the OFF position when coupling or uncoupling hydrau- lic tools. Failure to do so may result in damage to the quick couplers and cause overheating of the hy- draulic system. • Always store the tool in a clean d[...]

  • Page 13

    HG80 User Manual ◄ 13 Problem Cause Solution Grinder does not run. Hydraulic power source not functioning. Check power source for proper ow and pressure (7–10 gpm/26–38 lpm @ 1500–2000 psi/105–140 bar . Couplers or hoses blocked. Locate and remove restriction. Hydraulic motor failure. Inspect and repair . Hydraulic lines not connected.[...]

  • Page 14

    14 ► HG80 User Manual Wheel Capacity ............................................................................................. 8 in. dia. × 1 in. thk × 5/8 arbor (type 1) Pressure Range ................................................................................................................ 1000–2000 psi/70–140 bar Maximum Back P[...]

  • Page 15

    HG80 User Manual ◄ 15 17 18 19 20 21 20 23 24 25 26 31 30 23 29 12 10 27 28 22 11 11 1 2 3 4 6 7 8 13 2 14 15 6 16 2 12 9 9 39 40 41 43 38 37 36 35 34 33 32 42 44 45 46 47 49 48 52 53 54 62 63 64 51 68 65 66 67 50 58 56 57 61 60 59 55 70 70 69 75 35 74 71 72 73 14 16A USED ON MODELS HG80113 AND HG80123 ONLY 15 5 OR DRIVE GEAR OR IDLER GEAR DEPEND[...]

  • Page 16

    16 ► HG80 User Manual ITEM P ART NO. QTY DESCRIPTION 1 25610 1 RAILROAD HELP DESK STICKER 2 06316 4 BUSHING 3 00178 1 O-RING, 2-1/8 × 2-1/4 × 1/16 -034 70D 4 06305 1 IDLER SHAFT (HG801 10, HG80120, HG80122 MODELS ONL Y) 73308 1 IDLER SHAFT KEYED (HG801 13, HG80123 MODELS ONL Y) 5 25667 1 IDLER GEAR (ALL HG801 10, HG80120, HG80122 MODELS ONL Y) [...]

  • Page 17

    HG80 User Manual ◄ 17 ITEM P ART NO. QTY DESCRIPTION 63 01298 3 LOCKW ASHER 64 25907 3 MODIFIED CAPSCREW 65 25414 1 CAUTION STICKER (HG801 10B) 25556 1 CAUTION STICKER (HG80120B) 66 01459 2 LOCKW ASHER 67 01525 2 CAPSCREW , 3/8-16 × 3/4 68 25914 1 ASSIST HANDLE ASSY 69 20939 1 ROLL PIN 70 00032 2 LOCKW ASHER 71 0141 1 1 O-RING 72 24289 1 PLUG 73[...]

  • Page 18

    Stanley Hydraulic T ools 3810 SE Naef Road Milwaukie, Oregon 97267-5698 USA (503) 659-5660 / Fax (503) 652-1780 www .stanleyhydraulics.com[...]