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Stanley Black & Decker HD01 manual

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Table of contents for the manual

  • Page 1

    © 2014 Stanley Black & Decker , Inc. New Britain, CT 06053 U.S.A. 72659 2/2015 V er . 6 USER MANUAL Safety , Operation and Maintenance HD01 Hydraulic Hammer Drill[...]

  • Page 2

    2 ► HD01 User Manual DECLARATION OF CONF ORM ITY ÜBEREINSTIMM UNGS - ERKLARUNG DECLARATION DE CONF ORMITE CEE DECLARACION DE CONFO RMIDAD DICHIARAZIONE DI CONFO RMITA Hydraulic Tools _______ _________ ___________ ___________ _________ ___________ _________ ___ I, the undersigned: Ich, der Unterzeichnende: Je soussi gné: El abajo firmante: lo so[...]

  • Page 3

    HD01 User Manual ◄ 3 SERVICING: This manual contains safety , operation, and routine maintenance instructions. Stanley Hydraulic T ools recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized and certied dealer . Please read the following warning. For the nearest authorized and certie[...]

  • Page 4

    4 ► HD01 User Manual Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULA TIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte- nance personnel. Safety symbols and signal words, as shown below , are used to emphas[...]

  • Page 5

    HD01 User Manual ◄ 5 T ool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose. These safety precautions are given for your safety . Re- view them carefully before operating the tool and before performing general maintenance or repairs. [...]

  • Page 6

    6 ► HD01 User Manual SAFETY T AG P/N 15875 (Shown smaller then actual size) DANGER DANGER READ OPERA TION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT . USE ONL Y P ARTS AND REP AIR PROCEDURES APPROVED BY ST ANLEY AND DESCRIBED IN THE OPERA TION MANUAL. T AG TO BE REMOVED ONL Y BY TOOL OPERA TOR. SEE OTHER SIDE 1. F AILURE TO USE [...]

  • Page 7

    HD01 User Manual ◄ 7 The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy- draulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic T ools. They are: Certied non-conductive — constructed of thermoplastic [...]

  • Page 8

    8 ► HD01 User Manual Oil Flow Hose Lengths Inside Diameter USE ( Press/Return) Min. Working Pressure GPM LPM FEET METERS INCH MM PSI BAR Certied Non-Conductive Hose - Fiber Braid - for Utility Bucket T rucks 4-9 15-34 up to 10 up to 3 3/8 10 Both 2250 155 Conductive Hose - Wire Braid or Fiber Braid -DO NOT USE NEAR ELECTRICAL CONDUCT ORS 4-6 1[...]

  • Page 9

    HD01 User Manual ◄ 9 Flow Range Nominal Operating Pressure (at the power supply outlet) System relief valve setting (at the power supply outlet) Maximum back pressure (at tool end of the return hose) Measured at a max. uid viscosity of: (at min. operating temperature) T emperature: Sufcient heat rejection capacity to limit max. uid tempe[...]

  • Page 10

    10 ► HD01 User Manual PRE-OPERA TION PROCEDURES CHECK POWER SOURCE 1. Using a calibrated owmeter and pressure gauge, check that the hydraulic power source develops a ow of 4–9 gpm/15–34 lpm at 950–2000 psi/65–140 bar . 2. Make certain that the hydraulic power source is equipped with a relief valve set to open at 2100– 2250 psi/145[...]

  • Page 11

    HD01 User Manual ◄ 1 1 MODE SELECTOR (FIG 2) Drill only mode: T o use drill-only mode, press mode selector button (B) g-2 and turn the mode selec - tor (A) so the yellow arrow points to the corresponding symbol. Use drill-only mode for screwdriving and for drilling into metal, wood and plastics. Hammer only mode: For light chiseling and demoli[...]

  • Page 12

    12 ► HD01 User Manual SIDE HANDLE The side handle assembly , including the depth gauge, ts over the front housing of the hammer drill to assist the operator in maneuvering the tool. T o adjust the side handle to a comfortable position, twist the hand grip in a counterclockwise direction and reposi- tion the handle assembly . Once in position, [...]

  • Page 13

    HD01 User Manual ◄ 13 T ighten further by applying the chuck key successively to all three guide holes of the chuck. The chuck key must not be attached to the tool with a chain, cord, or similar means. When drilling into small work pieces, secure the piece (by clamping in a vise or otherwise securing it to the work sur- face) so that the piece is[...]

  • Page 14

    14 ► HD01 User Manual This tool is furnished with an on-off valve spool commonly referred to as a “dual spool” which permits adjustment so the tool may be operated on either an open-center hydraulic system or a closed-center hydraulic system. The dual spool is normally set to the open-center (OC) position at time of manufac- ture. The dual sp[...]

  • Page 15

    HD01 User Manual ◄ 15 PROBLEM CAUSE SOLUTION Drill will not start Power not being supplied. Check to make certain that both hoses are connected. T urn hydraulic circuit control valve ON. Defective quick-disconnect. Check each disconnect separately . Replace as necessary . Jammed motor and/or parts. Separate modules and inspect. See Service manual[...]

  • Page 16

    16 ► HD01 User Manual PROBLEM CAUSE SOLUTION Drill operates in only one direction. Forward or reverse. Reverse spool incorrectly installed. Do not separate modules. Reassemble. See Service section. Reverse spool faulty . Do not separate modules. Replace reverse spool. See Service section. T ool hose ow is reversed. T ool must not be reversed b[...]

  • Page 17

    HD01 User Manual ◄ 17 Rotation Speed at 6 gpm ................................................................................................................................ 800 rpm Blows per Minute at 6 gpm ........................................................................................................................ 4200 blows Weight [...]

  • Page 18

    18 ► HD01 User Manual 1 2 3 4 5 6 8 9 10 11 12 13 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 43 45 47 48 50 51 52 53 56 57 58 60 62 64 65 6 19 14 46 16 16 42 61 65 59 66 64 63 HD01 P ARTS ILLUSTRA TION[...]

  • Page 19

    HD01 User Manual ◄ 19 ITEM P/N QTY DESCRIPTION 1 00106 1 * O-RING 3/8 X 1/2 X 1/16 -012 2 001 12 1 * QUAD RING 1/4 X 3/8 X 1/16 -010 3 00179 1 MOT OR SEAL W ASHER 4 00289 2 DOWEL PIN 3/16 X 3/4 LG. 5 00621 1 * O-RING 1-1/4 X 1-3/8 X 1/16 -026 6 00779 7 HSHCS 8-32 X 1.000 7 00783 7 PIPE PLUG (NOT PICTURED) P ART OF ITEM 57 8 00936 2 ADAPTER -8 (1/[...]

  • Page 20

    Stanley Hydraulic T ools 3810 SE Naef Road Milwaukie, Oregon 97267-5698 USA (503) 659-5660 / Fax (503) 652-1780 www .stanleyhydraulics.com[...]