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SMC Networks EX500 manual

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Table of contents for the manual

  • Page 1

    TECHNICAL INST RUCTION MANUAL For EX500 SERIAL SYSTEM Gateway ( GW ) Unit Rockw ell Auto mation Re mote I/O ( R IO ) : EX500 - GAB1 - X1 DeviceNet : EX500 - GDN1 PROFIBUS-DP : EX500 - GPR1 Input Unit Mani fold Input Manifold : EEX500 - IB1 - □□ ( -X1 ) Input Unit : EX500 - IB1 ( - X1 ) M8 Input Block ( PNP ) : EX500 - IE1 ( - X1 ) M8 Input Bloc[...]

  • Page 2

    EX500 Serial System EX## - OME0008 - 1 - 　 ( Read caref ully before handling. ) Thoroughly read this handling m anual and related m anuals mentioned her e to ensure the saf ety and proper operation of the product. Thes e safety instructions are intended to pr event haz ardous situations and / or equipment dam age. Thes e ins tructions indic ate t[...]

  • Page 3

    EX500 Serial System EX## - OME0008 - 2 - 1. Read this manual thoroughly, and operate this produc t within the range of the specif ication after obs erving n o t e s s t r i c t l y . 2. Do not dr op nor apply f orce to the product. It m ay damage the unit, and m ay c ause failure or m alf unction. 3. T ake appr opriate meas ures to ensure that the [...]

  • Page 4

    EX500 Serial System EX## - OME0008 - 3 - ・ ・ ・ ・ Safety instructions for pow er supply 1. W hether you use a single power supply or a dual power supply , two power lines have to be s upplied at all tim es ( for solenoid valve and f or input and control ) . 2. Choos e UL recognized product for dir ect current power sour ce to be mounted. ( 1[...]

  • Page 5

    EX500 Serial System EX## - OME0008 - 4 - - INDEX - 1. Outline 6 2. Sy stem Structure 6 3. Specific ation and Product num bers 7 3 -1 General spec ification of EX500 series 7 3 -2 Gate way ( GW ) Unit 8 3 -3 Input Unit Manifold 11 3 -3 -1 Input Manifold 11 3 -3 -2 Input Unit 11 3 -3 -3 Input Block 12 3 -4 SI Unit 13 3 -5 Applicable Manifold Valve s [...]

  • Page 6

    EX500 Serial System EX## - OME0008 - 5 - 7. Input Unit Manifold 29 7 -1 Parts des cription 29 7 -2 Correspondenc e of input num ber and Input Block 29 7 -3 Exploded view / Input Unit Manifold 30 8. Manifold Valve 31 8 -1 Parts des cription 31 8 -2 Correspondenc e of output num ber and Manifold Valve 32 8 -3 How to install the SI Unit 33 9. W iring [...]

  • Page 7

    EX500 Serial System EX## - OME0008 - 6 - 1. Outline A . Gatew ay ( GW ) Unit ( 1 ) T he Gateway ( G W ) Unit can be c onnected with a PLC. At present, Gateway ( GW ) Unit with the following comm unication protocols are available: ・ Rem ote I/O ( RIO ) Sy s tem s laves to Rockwell Autom ation PLC and SLC series unit. ・ DeviceNet ・ PROFIBUS-DP [...]

  • Page 8

    EX500 Serial System EX## - OME0008 - 7 - 3. Specification and Product numbers 3 -1. General specification of EX500 series Item Specificatio n Enclosure IP65 Standard UL,CSA,CE W iths tand voltage 1500V AC 1min. ( between PE - external term inal pack age ) Insul ation re sistan ce 2M Ω or m ore ( 500VDC m eg. between PE - external term inal pack ag[...]

  • Page 9

    EX500 Serial System EX## - OME0008 - 8 - 3 -2. Gatew ay ( GW ) Unit Gateway ( GW ) Unit sp ecification Item Specificatio n Models EX500 - GAB1 - X1 EX500 - GDN1 EX500 - GPR1 Rated voltage 24V DC Input and control power supply : 24V DC ± 10% Solenoid valve power supply : 24V DC +10% / -5% ( W arning of voltage drop given lower than approx. 20V ) Po[...]

  • Page 10

    EX500 Serial System EX## - OME0008 - 9 - ・ ・ ・ ・ Communication speci fication for each PLC Rockwell A utomation Remote I/O communication specification ( RIO ) ( E X500 - GA B1 - X1 ) Item Specificatio n Applicable PLC Rock well Automation Rem ote I/O PLC Comm unication s peed 57.6 k bit / s ec. , 115.2 k bit / s ec. , 230.4 k bit / sec . Ca[...]

  • Page 11

    EX500 Serial System EX## - OME0008 - 10 - PROFIBUS-DP communi cation specifi cation ( EX500 - G PR1 ) Item Specificatio n Protocol PROFIBUS-DP ( EN50170 ) Bus interfac e EIA RS - 485 Comm unication s peed 9.6 / 19.2 / 93.75 / 187.5 / 500 k bit / s ec. 1.5 / 3 / 6 / 12 M bit / sec. Cable distance Ref er to section 6 -1 Freeze function Available Sy n[...]

  • Page 12

    EX500 Serial System EX## - OME0008 - 11 - 3 -3. Input Unit Manifold T he Input Unit Manifold c an have various com binations depending on the num ber of stations and ty pe of the sensor c onnector. W hen placing an order, the input m anifold par t number and the input bloc k part num ber are entered together . But only one sensor type has t o be sp[...]

  • Page 13

    EX500 Serial System EX## - OME0008 - 12 - 3 -3 -3. Input Block Input Block speci fication Item Specificatio n Corresponding s ensor Current source type ( PNP output ) Current sink ty pe ( NPN output ) Sensor connec tor M8 connector ( 3 pin, socket ) Pin NO. 1. power s upply (24V DC ) 3. power s upply ( 0V ) 4. input M12 connector ( 4 pin, sock et )[...]

  • Page 14

    EX500 Serial System EX## - OME0008 - 13 - 3 -4. SI Unit SI Un it for SV s eries Manifold Valv e SI Un it for VQC s eries Manifold Valv e SI Unit speci fication Item Specificatio n Models EX500 - S001 ( - X1 ) EX500 - Q □ 01 ( -X1 ) Connecting block Solenoid valve ( Single , Double ) Relay O utput Module ( 1 output , 2 output ) Solenoid valve ( Si[...]

  • Page 15

    EX500 Serial System EX## - OME0008 - 14 - 3 -6. Option 3 -6 -1. Communication Connector / Ca ble 1. Communication Connector for Remo te I/O ( RIO ) ( EX500 - GA B1 -X1 ) 2. Communicatio n Connector Cable f or DeviceNet ( EX500 - G DN1 ) How to Ord er E X 500 - A C 000 - A B How to Or der E X 500 - A C 050 - D N L : Cable length 010 1m 050 5m M 1 2 [...]

  • Page 16

    EX500 Serial System EX## - OME0008 - 15 - 3 -6 -2. Branch Cable with M12 Connector How t o Or der E X 500 - A C 030 - SSPS L : Cabl e le ngt h Connect or s peci f i cati on Sock et si de : St r aight , Pl ug s ide : St rai ght Sock et si de : Angled, Pl ug si de : Angl ed 050 5m 010 1m SSPS 030 3m SAPA 003 0. 3m 005 0. 5m 2 3 4 5 6 7 1 8 Socket con[...]

  • Page 17

    EX500 Serial System EX## - OME0008 - 16 - 3 -6 -3. Pow er Supply Connector Cable 3 -6 -4. Terminal Plug W hen Input Unit Manifold is not r equired, a Term inal Plug should be hook ed up with port C1 ( for SV Valve Manifold ) or port 0 ( for VQ C Valve Manifold ). W ithout this plug, the comm unication LED of GW Unit will not light up. 3 -6 -5. Wate[...]

  • Page 18

    EX500 Serial System EX## - OME0008 - 17 - 4. How to operate EX500 - GA B1 - X1 ( Rockwell A utomation Remote I/O ( RIO) ) 4 -1. A pplicable PLC Applicable PLCs in which Rock well Automation Rem ote I/O ( RIO ) system is installed. Please contac t Rockwell Autom ation for m ore details. 　 　 　 　・ ・ ・ ・ Representative PLC SLC500 PLC - [...]

  • Page 19

    EX500 Serial System EX## - OME0008 - 18 - 4 -3. LED display W hen the Input Unit Manifold is not c onnected, the respective CO M LED of the GW Unit will not light up. T o m onitor the status of COM port, it is neces sary to use a T erminal Plug. T he COM LED will light up when a Term inal Plug is used. ( Refer to sec tion 3 -6 -4 ) 4 -4. Operation [...]

  • Page 20

    EX500 Serial System EX## - OME0008 - 19 - 4 -4 -1. Operation sett ing switch ( SW1 ) T his switch s ets RACK Address / Star ting Quarter. ( 1 ) RACK Addres s ( 6 bit setting ) 0 to 74 ( OCT : octal num ber ) 61 ty pes of setting ar e available. ( 2 ) Starting Q uarter ( 2 bit setting ) T hree types of setting ( First, Sec ond, Third ) are available[...]

  • Page 21

    EX500 Serial System EX## - OME0008 - 20 - 4 -4 -3. Terminating resistance set ting switch ( SW3 ) Set ter mination res istance. Data Rate 57.6 k bit / sec . : 150 Ω 115.2 k bit / s ec. : 150 Ω 230.4 k bit / sec . : 82 Ω 4 -5. Lay out of scanner I/O I/O m apping image at the G ateway (GW ) Unit com munic ation port is shown in exam ples 1 and 2. [...]

  • Page 22

    EX500 Serial System EX## - OME0008 - 21 - 5. How to operate EX500 - GDN1 ( DeviceNet ) 5 -1. Connection sty le DeviceNet unit can be connec ted by T branch, Multi branc h and Branch line branch. Total ex tension length of trunk and stay is different depending on c omm unication speed and thic kness of c omm unication c able. EX500 series can be con[...]

  • Page 23

    EX500 Serial System EX## - OME0008 - 22 - 5 -2. Parts description a. Fieldbus connector : Port f or PLC c onnection. b. Power supply connector : The power sour ce for Input Unit, SI Unit, and c ontrol and for the s olenoid valve is connected through this port. c. Com munic ation port : Input Unit Manifold or the Manif old Valve with the SI Unit is [...]

  • Page 24

    EX500 Serial System EX## - OME0008 - 23 - 5 -3. LED display W hen the Input Unit Manifold is not c onnected, the respective CO M LED of the GW Unit will not light up. T o m onitor the status of COM port, it is neces sary to use a T erminal Plug. T he COM LED will light up when a Term inal Plug is used. ( Refer to sec tion 3 -6 -4 ) 5 -4. Operation [...]

  • Page 25

    EX500 Serial System EX## - OME0008 - 24 - 5 -4 -1. A ddress setting switch ( SW1, 2 ) T hese switches set node address. T he setting is s hown in Table 1. 5 -4 -2. Data rate s etting sw itch ( SW 3 ) T his switch s et data rate. The setting is shown in Table 2. T he fac tory def ault address and data rate ar e 63 and 125 k bit / sec . respectively.[...]

  • Page 26

    EX500 Serial System EX## - OME0008 - 25 - 6. How to operate EX500 - GPR1 ( PROFIB US-DP ) 6 -1. Communication w iring A twisted pair cable with shield is used in the com munic ation wiring of PROFIBUS- DP. A m axim um length of cable depend on com munic ation speed. T he specif ication of c able length is based on TYPE A cable which has par ameters[...]

  • Page 27

    EX500 Serial System EX## - OME0008 - 26 - 6 -3. LED display W hen the Input Unit Manifold is not c onnected, the respective CO M LED of the GW Unit will not light up. T o m onitor the status of COM port, it is neces sary to use a T erminal Plug. T he COM LED will light up when a Term inal Plug is used. ( Refer to sec tion 3 -6 -4 ) 6 -4. Operation [...]

  • Page 28

    EX500 Serial System EX## - OME0008 - 27 - 6 -4 -1. A ddress setting switch ( SW1, 2, 3 ) T hese switches set node address. T he setting is s hown in the following figure. T he address per one segm ent can be set in 32 node in case of no Repeater used and is set a m axim um of 126 node in cas e of a Repeater used. 6 -4 -2. Terminating resistance set[...]

  • Page 29

    EX500 Serial System EX## - OME0008 - 28 - ・ ・ ・ ・ In case of corresponding w ith “ Doubl e Word “ Read c arefully the user m anual of PLC which is used as a master . T he m ethod of PLC setup, reading f rom or writing to mem ory diff er from one PLC m anufacturer to another . Data ( 4 by te ) M S B L S B M S B L S B M S B L S B M S B L [...]

  • Page 30

    EX500 Serial System EX## - OME0008 - 29 - 7. Input Unit Manifold 7 -1. Parts description T he Input Unit Manifold is compos ed of Input Unit ( EX500 - IB1 ( -X1 ) ), Input Bloc k ( EX 500 - IE □ ( -X1 ) ), End Block and DIN rail. T he Input Unit Manifold c an have various com binations depending on the num ber of input and type of the sensor c on[...]

  • Page 31

    EX500 Serial System EX## - OME0008 - 30 - 7 -3. Exploded view / Input Unit Manifold ・ ・ ・ ・ Parts lis t Parts number NO. Parts name For standard For RIO Note ① Input Unit EX500 - IB1 EX500 - IB1 -X 1 ② Input Block ( M8 connector ) EX 500 - IE □ EX500 - IE □ -X1 PNP … □ : 1, NPN … □ : 2 ③ Input Block ( M12 connector ) EX500[...]

  • Page 32

    EX500 Serial System EX## - OME0008 - 31 - 8. Manifold Valv e 8 -1. Parts description Refer to the Catalo gues or Tech nical Instructio n Manu al of SV and VQC series M anifold Valve for more d etails. SV series VQC series a. Comm unication c onnector : “C1“ or “0“ port … Input Unit is connected her e. “C2“ or “ 1“ port … GW Unit[...]

  • Page 33

    EX500 Serial System EX## - OME0008 - 32 - 8 -2.Correspondence of output number and Manifold Valve T he output num ber to the Manifold Valve of the SI Unit is shown in the following figure. T he SI Unit has output of 16 points . In c ase of the Relay Output Module ( 1 output ), it becom es lik e the Single solenoid valve. In c ase of the Relay Outpu[...]

  • Page 34

    EX500 Serial System EX## - OME0008 - 33 - 8 -3. How to install the SI Unit T he following figure s hows how to install / remove the SI Unit with / f rom the Manif old Valve. Refer to the Catalo gues or Tech nical Instructio n Manu al of SV and VQC series M anifold Valve for more d etails. T ight the screws which hold the SI Unit with SUP / EXH Bloc[...]

  • Page 35

    EX500 Serial System EX## - OME0008 - 34 - 9. Wiring Wire each cables after turning the power supply OFF. 9 -1. Source wiring W iring from power supply to GW ’s power s upply connec tor is called Sourc e wiring. ( Refer to section 4 -2, 5 -2, 6 -2 ) For pin out of this connector ref er to sect ion 3 -2. It is not necess ary to s upply power to SI [...]

  • Page 36

    EX500 Serial System EX## - OME0008 - 35 - 9 -2. Communication w iring 9 -2 -1. Communication w iring to PLC A . Remote I/O ( EX500 - GA B1 -X1 ) communication wiring Rem ote I/O com m unication cable can be c onnected with any of the two M12, 4 pin connec tors on GW Unit. ( Refer to section 4 -2 ) F or pin out of M12 connec tor refer to s ection 3 [...]

  • Page 37

    EX500 Serial System EX## - OME0008 - 36 - 10. Dimension 10 -1. Gateway ( GW ) Unit 10 -2. Input Unit Manifold ・ ・ ・ ・ In case of M8 I nput Block S t a t i o n s 1234 5678 DIN rail lengt h [ mm ] ( L1 ) 98 110.5 123 135.5 148 160.5 173 185.5 Rail m ounting pitch [ mm ] ( L2 ) 87.5 100 112.5 125 137.5 150 162.5 175 Manifold length [ mm ] ( L3[...]

  • Page 38

    EX500 Serial System EX## - OME0008 - 37 - ・ ・ ・ ・ In case of M12 I nput Block S t a t i o n s 1234 5678 DIN rail lengt h [ mm ] ( L1 ) 110.5 123 148 173 185.5 210.5 223 248 Rail m ounting pitch [ mm ] ( L2 ) 100 112.5 137.5 162.5 175 200 212.5 237.5 Manifold length [ mm ] ( L3 ) 82 102 122 142 162 182 202 222 L4 [ m m ] 12 12 12.5 12.5 13 1[...]

  • Page 39

    EX500 Serial System EX## - OME0008 - 38 - 11. Trouble shooting ・ ・ ・ ・ Whole system NO. Item Remedies 1 The so lenoid valve does not work. ・ Check the power supply f or the solenoid valve is supply ing 24VDC. ( Refer to sect ion 9 -1 ) ・ Check the Branch Cable with M12 Connector is proper ly c onnected with the SI Unit. ( Refer to sec t[...]

  • Page 40

    EX500 Serial System EX## - OME0008 - 39 - ・ ・ ・ ・ DeviceNet communication NO. Item Remedies 1 The st atus of M S LED Operating in a norm al condition : G reen lights Recoverable f ault ( Mem ory is abnorm al ) : Red lights ・ Check the signal line from PLC is properly connected. ( Ref er to secti on 5 -2 ) ・ Check W iring and pin out. ( [...]