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Slant/Fin VSPH-180 manual

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Table of contents for the manual

  • Page 1

    IMPOR T ANT READ ALL OF THE FOLLO WING W ARNINGS AND ST A TEMENTS BEFORE READING THE INST ALLA TION INSTR UCTIONS W ARNING LIQUEFIED PETROLEUM (L.P .) PROP ANE GAS-FIRED BOILERS Installation location ONL Y as permitted in paragraph entitled "LIQUEFIED PETROLEUM (L.P .) PROP ANE GAS-FIRED BOILER LOCA TION" on page 4 of this instruction boo[...]

  • Page 2

    V I CTOR Y VSPH Models 2 NO TE: Height dimensions increase by 1 1 ⁄ 2 " and depth increases to 28 1 ⁄ 2 " when combustib le floor kit is used. Natural #49 50 50 50 51 51 51 52 52 52 Propane #57 58 59 59 60 60 61 62 63 63 VSPH-60 60 ,0 00 3 11 1 ⁄ 8 "1 7 3 ⁄ 8 " VSPH-90 90 ,0 00 4 14 1 ⁄ 8 "2 0 3 ⁄ 8 " VSPH-[...]

  • Page 3

    V I CTOR Y VSPH Models 3 LOCA TION AND IDENTIFICA TION OF P ARTS Figure 2. Location and identification of par ts Base Assemb ly[...]

  • Page 4

    V I CTOR Y VSPH Models 4 The installation must conf or m to the requirements of the authority having jurisdiction or , in the absence of such requirements, to the National Fuel Gas Code , ANSI Z223.1- latest edition. This installation must also conf or m to the additional require- ments in this Slant/Fin Instruction Book. N A TURAL GAS-FIRED BOILER[...]

  • Page 5

    VENTING APPLICA TION V SPH Series are sealed combustion type boilers, the y maybe installed and vented either as a direct v ent boiler which all air f or combustion is obtained directly from outside or as a non- direct vent boiler which air f or combustion is tak en from inside the boiler room. V SPH boilers must be v ented by proper 3" diamet[...]

  • Page 6

    When joining the various components of the abo ve listed v ent systems , the manufacturers’ instructions should be closely f ollowed to insure proper sealing. Use sealant speci- fied by v ent system manufacturer f or sealing of pipe and fit- tings. See Figure 4 for proper application of v ent pipe sealing f or Saf-T vent system by Heat-F ab, Inc.[...]

  • Page 7

    V I CTOR Y VSPH Models 7 Maximum allo wed flue and air intake equivalent length (Feet) fo r Heat-Fab Saf-T vent system (Inc luding EZ Seal) Boiler Model Number Piping 0- 5,000 Ft. Ele vation VSPH-60 Flue 40 40 40 Air Intake 40 40 40 VSPH-90 Flue 40 40 35 Air Intake 40 40 40 VSPH-120 Flue 40 35 30 Air Intake 40 40 40 VSPH-150 Flue 35 30 25 Air Intak[...]

  • Page 8

    V I CTOR Y VSPH Models 8 V ENTING INST ALLA TION F ollow the v ent mater ial manuf acturer’ s instr uctions in con- junction with these instructions for v enting system installa- t ion. I. Non-Direct V ent Installation The air f or combustion is taken from the ambient air sur- rounding the boiler ; therefore , ample supply of air is required f or[...]

  • Page 9

    V I CTOR Y VSPH Models 9 VICTOR Y VSPH MODELS NON - DIRECT VENT , SIDEW ALL VENTING All joints must be liquid and pressure tight. Use U/L listed single wall 3" dia. AL29-4C S.S .*. venting materials (See page 5). Definition of Snow Line: Knowledge of local conditions will re veal the maximum height that repeated snowf alls accumulate to . The [...]

  • Page 10

    V I CTOR Y VSPH Models 10 VICTOR Y VSPH MODELS- NON- DIRECT VENT , VENTING THROUGH A ROOF All joints must be liquid and pressure tight. Use U/L listed single wall 3" dia. AL29-4C* S.S . venting materials (See page 5). Figure 7. Victory VSPH models-non-direct vent, venting thr ough the roof * AL 29-4C IS A REGISTERED TRADEMARK OF ALLEGHENY LUDL[...]

  • Page 11

    V I CTOR Y VSPH Models 11 VICTOR Y VSPH MODELS- NON - DIRECT VENT , UTILIZING AN EXISTING CHIMNEY AS A CHASE All joints must be liquid and pressure tight. Use U/L listed single wall 3" dia. AL29-4C* S.S . venting materials (See page 5). Figure 8. Victory VSPH models-non-direct vent, utilizing an existing chimne y as a chase * AL 29-4C IS A REG[...]

  • Page 12

    V I CTOR Y VSPH Models 12 VICTOR Y VSPH MODELS - DIRECT VENT , SIDEW ALL VENTING All joints must be liquid and pressure tight. Use U/L listed single wall 3" dia. AL29-4C* S.S . venting materials (See page 5). Figure 9. Direct vent, side wall venting illustration; with straight horizontal vent. * AL 29-4C IS A REGISTERED TRADEMARK OF ALLEGHENY [...]

  • Page 13

    V I CTOR Y VSPH Models 13 Figure 11. V ent/Air Intake T ermination 10. F rom inside, install inside termination plate using 4 screws . Make sure the 4" collar on the plate, penetrate- ed into the galvaniz ed pipe. 1 1. Assemble and seal straight screened termination to the slip joint connector . 1 2. F rom outside of the building, inser t vent[...]

  • Page 14

    V I CTOR Y VSPH Models 14 Figure 12. Direct vent, venting and air intake thr ough a roof. VICTOR Y VSPH MODELS DIRECT VENT , VENTING AND AIR INT AKE THROUGH A ROOF All joints in vent system m ust be liquid and pressure tight. Use U/L listed single wall 3” dia. AL29-4C S.S. venting materials (See page 5).[...]

  • Page 15

    V I CTOR Y VSPH Models 15 VENTING AND AIR INT AKE SYSTEM REGULAR INSPECTION A . Inspect the system regularly for condensation, corrosion a nd/or ph ysical damage. A qualified professional should ser- vice the boiler annually and include such an inspection at that time. The homeowner should look ov er the system monthly for d amage, w ater stains, a[...]

  • Page 16

    V I CTOR Y VSPH Models 16 PI LO T B UR NER BU R NER MODEL UT-1107 MODEL UT-1107 P5 P5 P4 P4 P1 P1 P6 P6 P2 P2 P3 P3 INTEG RA TED BOILER CONTR OL INTEGR A TED BOILER CONTR OL P6 P6 THERMOST A T THERMOST AT K4 K4 MV MV MV/PV MV/PV PV PV NEUTRAL NEUTRAL H OT HOT M M 120 V/60Hz 120 V/60Hz 120 VAC 120V AC 24 VAC 24V AC K5 K5 K1 K1 M M CIRCUL AT O R CIRC[...]

  • Page 17

    V I CTOR Y VSPH Models 17 MUL TIZONING OF VSPH BOILER ZONE V AL VE SYSTEM USING V8043E/F ZONE V AL VES Figure 14. MUL TIZONING OF VSPH BOILER PUMP ZONING SYSTEM USING R845A RELA Y Figure 15. MUL TIZONING OF VSPH BOILER PUMP ZONING SYSTEM USING R882A/B RELA YS Figure 16.[...]

  • Page 18

    V I CTOR Y VSPH Models 18 2. P ower Connection A. Remove electrical junction bo x cover . B. Hot connection lead is black. Neutral connection lead is white. Proper polarity is important f or VSPH boilers. Re versed polarity will cause system lockout and the po wer LED will flash continuously . C . Connect ground wire to ground scre w inside the jun[...]

  • Page 19

    V I CTOR Y VSPH Models 19 5. Cold Water Fill P ressure reducing (fill) valv e and shut-off valv e should be installed. 6 . Relief V alve Discharge Piping Use same size or larger piping than v alve outlet. Must ter- minate 6" minimum from floor with a plain (no threads) end. Place a buck et under pressure relief valve discharge . Make sure disc[...]

  • Page 20

    V I CTOR Y VSPH Models 20 I I. Initial Star t Saf e lighting and other perf ormance cr iteria were met when testing various gas manif old and control assemblies used on the Victor y VSP Ser ies Boilers under the ANSI Z21.13- latest edition. Instructions F ollow the lighting instructions in this manual. These instructions are also attached to the bo[...]

  • Page 21

    V I CTOR Y VSPH Models 21 THERMOST A T CALLS FOR HEA T CIRCULA T OR ON INDUCER (BLO WER) ON VSPH BOILER SEQUENCE OF OPERA TION BOILER W A TER TEMPERA TURE IS B ELO W HIGH LIMIT SETTING? PRESSURE SWITCH CONT A CTS PRO VED OPEN WITHIN 45 SECONDS? PRESSURE SWITCH CONT A CTS CLOSED WITHIN 5 MINUTES? 30 SECONDS PRE-PURGE PERIOD TRIAL FOR IGNITION-15 SEC[...]

  • Page 22

    V I CTOR Y VSPH Models 22 a. Input for PR OP ANE is approximately at rating sho wn on ating plate when manif old pressure is 9- 1 ⁄ 2 " water column b . Input for NA TURAL GAS is approximately at rating whe n manifold pressure is 3-1/2" w ater column, but should be check ed on the gas meter : B tuh Input = Btu/cu. ft. metered in 3 minut[...]

  • Page 23

    V I CTOR Y VSPH Models 23 T o reset the lock out condition: T urn down ther mostat or turn power off at disconnect s witch for at least 45 seconds , then restore power or set thermostat at desired setting. A utomatic reset: After one hour (1/2 hour for flame f ailure), control will automatically retr y . SAFETY CHECK 1. Checking f or gas leaks: Usi[...]

  • Page 24

    V I CTOR Y VSPH Models 24 CARE AND MAINTENANCE This section must be brought to the attention of the owner b y the installer so that the owner can mak e the necessar y arrangements with a qualified service agency for the periodic care and maintenance of the boiler . The installer must also inf or m the owner that the lack of proper care and maintena[...]

  • Page 25

    V I CTOR Y VSPH Models 25 General T r oubleshooting Guide For Service Per sonnel TOP JACKET TOP JACKET F LU E CO LL ECTO R FLU E CO LL ECTO R I ND U CE R IND UC E R B RUSH BRU SH W ARNING: Only a trained, e xper ienced ser vice technician should perf or m troubleshooting. T ur n off all electric power to the boiler bef ore ser vicing. A. BURNERS F [...]

  • Page 26

    V I CTOR Y VSPH Models 26 CA USE 8. Defectiv e pressure switch. POWER and PRES SWITCH LED’ s flashing 9. Defectiv e high limit control 10. Def ective inducer motor 11. Def ective gas v alve 12. Def ective boiler control module REMED Y 8. Check pressure s witch. Replace defective pressure s witch. 9. Set high limit setting abov e boiler water temp[...]

  • Page 27

    V I CTOR Y VSPH Models 27 D . BURNER SHORT CYCLES CA USE 1. Thermostat heat anticipator set too low . 2. Excessive pressure drop due to e xcess venting or air intak e system. 3 . Blockage or restriction in venting or air intak e system. 4. Def ective air flo w switch (out of adjustment). REMED Y 1. Reset anticipator . 2. System must be corrected. 3[...]

  • Page 28

    SLANT/FIN CORPORA TION, Green vale, N.Y . 11548 • Phone: (516) 484-2600 F AX: (516) 484-5921 • Canada: Slant/Fin L TD/L TEE , Mississauga, Ontario www .slantfin.com ©Slant/Fin Corp. 2007[...]