Siemens G120 manual

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A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Siemens G120, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Siemens G120 one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of Siemens G120. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of Siemens G120 should contain:
- informations concerning technical data of Siemens G120
- name of the manufacturer and a year of construction of the Siemens G120 item
- rules of operation, control and maintenance of the Siemens G120 item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Siemens G120 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Siemens G120, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Siemens service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Siemens G120.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the Siemens G120 item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    A utomation and Drive s - SCE T I A Training Document Page 1 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Training Document for Comprehensive Automation Solutions Totally Integrated Automation (T I A) MODULE H01 Frequency Converter SINAMICS G120 on the PROFIBUS DP and PROFINET[...]

  • Page 2

    A utomation and Drive s - SCE T I A Training Document Page 2 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET This document has been written by Siemens AG for tr aining purposes for the project entitled "Siemens Automation Cooperates with Education (SCE)". Siemens AG accepts no responsibilit[...]

  • Page 3

    A utomation and Drive s - SCE T I A Training Document Page 3 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET PAGE 1. pref ace ........................................................................................................................ .................................. 6 2. notes on using[...]

  • Page 4

    A utomation and Drive s - SCE T I A Training Document Page 4 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET 6.3 Generating the Data Blo ck for the R equest Me ssage ............................................................................ 141 6.4 Generating the Data Block for the Res ponse Me ssa[...]

  • Page 5

    A utomation and Drive s - SCE T I A Training Document Page 5 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET The follow ing symbols are prov ided as a guide through Module H01: Information Programming Sample Exercise Notes[...]

  • Page 6

    A utomation and Drive s - SCE T I A Training Document Page 6 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 1. PREFACE In terms of its contents, Module H01 is part of the teaching unit entitled ’Frequency Converter at SIMATI[...]

  • Page 7

    A utomation and Drive s - SCE T I A Training Document Page 7 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example Hardw are and Softw are Required 1. PC, operating system Windows 2000 Professional starting with SP4/XP Professional s[...]

  • Page 8

    A utomation and Drive s - SCE T I A Training Document Page 8 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 1 PC 2 STEP 7 6 SIMATIC S7-300 with CPU 315F-2 PN/DP 8 Ethernet Connection 7 Frequency Converter SINAMICS G120 with: -[...]

  • Page 9

    A utomation and Drive s - SCE T I A Training Document Page 9 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Prefacet Notes Startup with PROFIBUS Startup with PROFINET Program Example 2. NOTES ON USING THE CPU 315F-2 PN/DP The CPU 315F-2 PN/DP is a CPU that is shipped with two integrated interfaces. [...]

  • Page 10

    A utomation and Drive s - SCE T I A Training Document Page 10 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 3. NOTES ON USING THE FREQUENCY CONVERTER SINAMICS G120 Below, important information is provided about starting up an[...]

  • Page 11

    A utomation and Drive s - SCE T I A Training Document Page 11 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example General Features of the SINAMICS G120 Flexibility through modularity for a future proof drive concept: • Tailored t[...]

  • Page 12

    A utomation and Drive s - SCE T I A Training Document Page 12 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example • Special Functions for Startup • Resetting of the parameters to the plant setting • Quick commissioning • Ca[...]

  • Page 13

    A utomation and Drive s - SCE T I A Training Document Page 13 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example Modularity SINAMICS G120 is a modular converter system that consists of di fferent functional units. The two basic bu[...]

  • Page 14

    A utomation and Drive s - SCE T I A Training Document Page 14 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example Optional Additional Components Numerous supplementary components are avail able for the SINAMICS G120, such as: • B[...]

  • Page 15

    A utomation and Drive s - SCE T I A Training Document Page 15 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example • Intermediate Circuit Components • Brake Resistors By means of the braking resistors, excess energy of the inter[...]

  • Page 16

    A utomation and Drive s - SCE T I A Training Document Page 16 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 3.2 Configuring the Drive with the Softw are SIZER The drive family SINAMICS and MICROMASTER 4 ar e conveniently conf[...]

  • Page 17

    A utomation and Drive s - SCE T I A Training Document Page 17 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example The description below explains how a drive is conf igured by using Sizer. First, we generate a project and select the[...]

  • Page 18

    A utomation and Drive s - SCE T I A Training Document Page 18 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 3. In the Sizer on the left, the project tree is loca ted with the structure of the drive project; on the right, ’W[...]

  • Page 19

    A utomation and Drive s - SCE T I A Training Document Page 19 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 5. When selecting the ’Motor’ -the next step in 'Workflow’-, first a selection of the device variant appea[...]

  • Page 20

    A utomation and Drive s - SCE T I A Training Document Page 20 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 7. After selecting ’Environmental conditions’ , we now click on ' ’ to select the motor. ( → Umgebungsbe[...]

  • Page 21

    A utomation and Drive s - SCE T I A Training Document Page 21 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 9. First, we select the converter type ’SINAMICS G120 (PM240)’ , and as control type FluxCurrentControl ’FCC w [...]

  • Page 22

    A utomation and Drive s - SCE T I A Training Document Page 22 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 11. Now we specify whether a ’Brake’ , a ’Motor encoder’ or ’additional motor protection’ is desired. Her[...]

  • Page 23

    A utomation and Drive s - SCE T I A Training Document Page 23 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 13. All data pertaining to the moto r is now represented in Workflow. 14. Next, we specify the ’Pow er unit’ . ( [...]

  • Page 24

    A utomation and Drive s - SCE T I A Training Document Page 24 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 15. Based on the current setpoint s and the selection/deselection for 'f ailsafe variant’, the power unit can [...]

  • Page 25

    A utomation and Drive s - SCE T I A Training Document Page 25 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 17. The ’Axis components’ such as ’Output reactor’ and ’Encoder evaluation’ are deselected here. ( → Ax[...]

  • Page 26

    A utomation and Drive s - SCE T I A Training Document Page 26 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 19. Regarding the control electronics, we have to select the Control Unit (CU) and its options such as ’MMC’ , ?[...]

  • Page 27

    A utomation and Drive s - SCE T I A Training Document Page 27 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 21. In the results, you will see the ’Component list’ , ’Technical data’ , ’Characteristics’ and ’Dimen[...]

  • Page 28

    A utomation and Drive s - SCE T I A Training Document Page 28 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 3.3 Safety Precautions and Warnings Prior to installing and starting up the SINAMICS G120, the following safety relat[...]

  • Page 29

    A utomation and Drive s - SCE T I A Training Document Page 29 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example Caution Children and the general public must be prevented from accessing or approaching the equipment! This equipment[...]

  • Page 30

    A utomation and Drive s - SCE T I A Training Document Page 30 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example Commissioning Warning Working on the equipment by unqualified personnel or failure to comply with warnings can result[...]

  • Page 31

    A utomation and Drive s - SCE T I A Training Document Page 31 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example Repairs Warning Repairs on equipment may only be carried out by Siemens Service, by repair centers authorized by Siem[...]

  • Page 32

    A utomation and Drive s - SCE T I A Training Document Page 32 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 3.4 Connecting the Frequency Conv erter SINAMICS G120 3.4.1 Connecting the Pow er Module The power modules are availa[...]

  • Page 33

    A utomation and Drive s - SCE T I A Training Document Page 33 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 3.4.2 Block Diagrams for the Control Units CU240S DP and CU240S PN The figure below shows the block diagram for the C[...]

  • Page 34

    A utomation and Drive s - SCE T I A Training Document Page 34 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example Below, the block diagram for the CU240S PN is shown.[...]

  • Page 35

    A utomation and Drive s - SCE T I A Training Document Page 35 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example Terminal Number w ith Name and Function: 1 +10V OUT Output without isolation, +10V, max. 10mA 2 0V OUT Reference pote[...]

  • Page 36

    A utomation and Drive s - SCE T I A Training Document Page 36 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 3.4.3 Setting the Frequency Setpoints with DIP Sw itches The analog inputs (AI) are configured wi th the usual IO DIP[...]

  • Page 37

    A utomation and Drive s - SCE T I A Training Document Page 37 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 3.4.6 PROFIBUS Interface The Control Unit CU240S DP is equipped with a 9-pole Sub-D socket connector for connecting t[...]

  • Page 38

    A utomation and Drive s - SCE T I A Training Document Page 38 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 3.5 Starting Up the Frequency Conv erter SINAMICS G120 Converters of the type G120 consist of the pow er module and t[...]

  • Page 39

    A utomation and Drive s - SCE T I A Training Document Page 39 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example To connect the converter G120 to Starter, the BOP or the MMC, it is equipped with the following communication interfa[...]

  • Page 40

    A utomation and Drive s - SCE T I A Training Document Page 40 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 3.5.1 Startup Using the Basic Operator Panel (BOP) The Basic Operator Panel (BOP) is available as an option and is us[...]

  • Page 41

    A utomation and Drive s - SCE T I A Training Document Page 41 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 3.5.1.1 Function Keys of the Basic Operator Panel (BOP) The following keys are available on the BOP.[...]

  • Page 42

    A utomation and Drive s - SCE T I A Training Document Page 42 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 3.5.1.2 Parameters that are visible/Parameters that can be changed There are two main types of parameters: - Paramete[...]

  • Page 43

    A utomation and Drive s - SCE T I A Training Document Page 43 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example P0010 Startup Parameter Filter Filters parameters, so that only parameters are selected that are assigned to a certai[...]

  • Page 44

    A utomation and Drive s - SCE T I A Training Document Page 44 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 3.5.1.3 BICO Technology A state of the art converter has to be able to connect internal and external signals (setpoin[...]

  • Page 45

    A utomation and Drive s - SCE T I A Training Document Page 45 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example Binector Symbols Connectors A connector has a value (16 or 32 bit) t hat can include a normalized quantity (without d[...]

  • Page 46

    A utomation and Drive s - SCE T I A Training Document Page 46 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 3.5.1.4 Changing Parameters w ith the Basic Operator Panel (BOP) The description below is an example of changing any [...]

  • Page 47

    A utomation and Drive s - SCE T I A Training Document Page 47 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example Note: A complete parameter list with a detailed description of all parameters, as well as overview diagrams of the in[...]

  • Page 48

    A utomation and Drive s - SCE T I A Training Document Page 48 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 3.5.1.5 Starting Performance of the SINAMICS G120 After the initial latching of the control unit onto the power modul[...]

  • Page 49

    A utomation and Drive s - SCE T I A Training Document Page 49 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 3.5.1.6 Reset to Factory Setting The original values of all converter parameters c an be restored with a reset to the[...]

  • Page 50

    A utomation and Drive s - SCE T I A Training Document Page 50 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 3.5.1.7 Quick Commissioning fo r V/f Control, for example For applications that are processing with V/f control (P130[...]

  • Page 51

    A utomation and Drive s - SCE T I A Training Document Page 51 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example[...]

  • Page 52

    A utomation and Drive s - SCE T I A Training Document Page 52 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 3.5.2 Startup w ith the Softw are STARTER using the Connection Kit Below, the startup of the frequency converter SINA[...]

  • Page 53

    A utomation and Drive s - SCE T I A Training Document Page 53 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 2. Along with the STARTER, the project wizard is started. We are going to use the wizard to set up a project, set up [...]

  • Page 54

    A utomation and Drive s - SCE T I A Training Document Page 54 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 4. Now, we are changing and testing the PG/PC interface. ( → Ändern and testen…) 5. Select the interface ’PC C[...]

  • Page 55

    A utomation and Drive s - SCE T I A Training Document Page 55 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 6. Under the tab ’Interface’ , select the ’Interface’ ; for example, ’COM1’ and the ’Baudrate’ , for [...]

  • Page 56

    A utomation and Drive s - SCE T I A Training Document Page 56 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 8. Under the tab ’RS 485’ , select the ’Automatic Mode’ . Then we accept all settings with ’OK’ . ( → R[...]

  • Page 57

    A utomation and Drive s - SCE T I A Training Document Page 57 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 10. We are accepting the interface ’PC COM-Port (USS)’ that is now set with ’Continue’ . ( → Weiter >) 1[...]

  • Page 58

    A utomation and Drive s - SCE T I A Training Document Page 58 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 12. Under ’Summary’ (Item 4), we once more see all project settings. By clicking on ’Complete’ this project i[...]

  • Page 59

    A utomation and Drive s - SCE T I A Training Document Page 59 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 14. Now, first select your control unit (CU240S PN) on the basis of the order number. ( → CU240S PN → Weiter >[...]

  • Page 60

    A utomation and Drive s - SCE T I A Training Document Page 60 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 16. After you have checked your se lection, choose the option: ’Start the Startup w izard’ . ( → Anschließend [...]

  • Page 61

    A utomation and Drive s - SCE T I A Training Document Page 61 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 18. We then select as ’Command source’ the ’BOP(Key pad)(1)’ and as setpoint source for ’Speed setpoint’ [...]

  • Page 62

    A utomation and Drive s - SCE T I A Training Document Page 62 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 20. Now, the ’Motor type’ is selected. If you have a SIEMENS motor, you can enter it from ’Enter order number l[...]

  • Page 63

    A utomation and Drive s - SCE T I A Training Document Page 63 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 22. If you connected an encoder, select it now, or select ’Sw itched off (0)’ . ( → Abgeschaltet(0) → Weiter [...]

  • Page 64

    A utomation and Drive s - SCE T I A Training Document Page 64 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 24. Now, important parameters can be set such as ’Motor overload factor’ , ’Min. and Max. Frequency’ , ’Pow[...]

  • Page 65

    A utomation and Drive s - SCE T I A Training Document Page 65 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 26. Finally, the data entered for the drive is displa yed, and the configuration can be accepted with ’Complete’ [...]

  • Page 66

    A utomation and Drive s - SCE T I A Training Document Page 66 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 28. By clicking on ' ’, the configuration is saved and compiled ( → → OK) The project was compiled w ithou[...]

  • Page 67

    A utomation and Drive s - SCE T I A Training Document Page 67 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 30. Now, click on' ’, and the configuration is loaded to the SINAMICS G120. ’After loading, copy the RAM to [...]

  • Page 68

    A utomation and Drive s - SCE T I A Training Document Page 68 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 31. For error searches and further commissioning, we c an -as long as we are connected to the target system- select t[...]

  • Page 69

    A utomation and Drive s - SCE T I A Training Document Page 69 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 32. With the ’Control board’ , the SINAMICS G120 can be controlled directly from the STARTER for test purposes. ([...]

  • Page 70

    A utomation and Drive s - SCE T I A Training Document Page 70 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 34. With a checkmark, the ’Enables’ required for operation can be set without further ado. ( → Freigaben → St[...]

  • Page 71

    A utomation and Drive s - SCE T I A Training Document Page 71 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 36. Ultimately, the ’master control’ has to be ’returned’ . It should be ensured that no other ON command is [...]

  • Page 72

    A utomation and Drive s - SCE T I A Training Document Page 72 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 3.5.3 Startup w ith the Micro Memory Card (MMC) 3.5.3.1 Manual Parameter Upload from the Converter to the MMC Precond[...]

  • Page 73

    A utomation and Drive s - SCE T I A Training Document Page 73 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 3.5.3.2 Manual Parameter Dow nload from a MMC to the Converter Preconditions ● The supply voltage has to be applied[...]

  • Page 74

    A utomation and Drive s - SCE T I A Training Document Page 74 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 3.6 Exercises 1. Changing the start and the braking behavior of the motor Change the parameters of the SINAMI CS G120[...]

  • Page 75

    A utomation and Drive s - SCE T I A Training Document Page 75 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 4. STARTING UP THE FREQUENCY CONVER TER SINAMICS G120 ON THE PROFIBUS Below, the startup of the PROF IBUS DP network [...]

  • Page 76

    A utomation and Drive s - SCE T I A Training Document Page 76 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 3. The project is now assigned the ’Name’ ’Elevator_SINAMICS_DP’ ( → Aufzug_SINAMICS_DP → OK) 4. Highligh[...]

  • Page 77

    A utomation and Drive s - SCE T I A Training Document Page 77 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 5. Then, a ’SIMATIC 300-Station’ is inserted. ( → Einfügen → Station → SIMATIC 300-Station) 6. With a doub[...]

  • Page 78

    A utomation and Drive s - SCE T I A Training Document Page 78 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 7. Open the hardware catalog by clicking on ' ’. ( → ) There, arranged in the following directories: PROFIBU[...]

  • Page 79

    A utomation and Drive s - SCE T I A Training Document Page 79 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 8. From the hardware catalog, you can now select all modules that are also in your real rack, and insert them in the [...]

  • Page 80

    A utomation and Drive s - SCE T I A Training Document Page 80 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 9. Next, we drag the ’CPU 315F-2 PN/DP’ to the second slot. The order number and the version of the CPU can be re[...]

  • Page 81

    A utomation and Drive s - SCE T I A Training Document Page 81 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example Notes on Netw orking on the Ethernet (additional information is provided in Appendix V of the training document): MAC[...]

  • Page 82

    A utomation and Drive s - SCE T I A Training Document Page 82 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 11. Drag the digital input module with 16 inputs to Slot 4. ( → SM 321 DI 16xDC 24V) 12. Drag the digital output mo[...]

  • Page 83

    A utomation and Drive s - SCE T I A Training Document Page 83 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 13. By default, the RS485 interface of the CPU is set to the MPI. Double click on it to make the change to PROFIBUS. [...]

  • Page 84

    A utomation and Drive s - SCE T I A Training Document Page 84 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 15. Now, select an ’Address’ and click on the ’PROFIBUS(1)’ network. ( → 2 → PROFIBUS(1) → OK → OK) 1[...]

  • Page 85

    A utomation and Drive s - SCE T I A Training Document Page 85 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 17. With ’Brow se’ , select the path on your PC where you stored the GSD files. Then select the English version a[...]

  • Page 86

    A utomation and Drive s - SCE T I A Training Document Page 86 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 20. From the ’PROFIBUS DP’ folder, under ’Additional field devices/Drives/SINAMICS’ , you can now select the [...]

  • Page 87

    A utomation and Drive s - SCE T I A Training Document Page 87 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 22. By clicking on ' ’, the configuration tabl e is saved and compiled. ( → )[...]

  • Page 88

    A utomation and Drive s - SCE T I A Training Document Page 88 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 23. In order to access the CPU315F 2PN/DP and later the frequency converter SINAMICS G120 by means of PROFIBUS and al[...]

  • Page 89

    A utomation and Drive s - SCE T I A Training Document Page 89 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 25. Confirm the change of the access path to CP5611[Auto] with ’OK’. ( → OK ) The following access path(s) was/[...]

  • Page 90

    A utomation and Drive s - SCE T I A Training Document Page 90 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 27. Confirm the CPU 315F-2 PN/DP as destination module for loading the configuration table. ( → OK) 28. In the dial[...]

  • Page 91

    A utomation and Drive s - SCE T I A Training Document Page 91 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 29. Then, the MPI address of the CPU in the network is selected. If you are connected to only one CPU, just accept wi[...]

  • Page 92

    A utomation and Drive s - SCE T I A Training Document Page 92 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 31. After the hardware conf iguration is created, the ’SIMATIC 300 Station’ is located in the SIMATIC Manager. Th[...]

  • Page 93

    A utomation and Drive s - SCE T I A Training Document Page 93 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 33. To configure the SINAMICS G 120, the parameter assignment tool ’STARTER’ is opened with ’Open object’ . ([...]

  • Page 94

    A utomation and Drive s - SCE T I A Training Document Page 94 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 35. Now, first select your control unit based on the order number (Control Unit CU240S DP). ( → CU240S DP → Weite[...]

  • Page 95

    A utomation and Drive s - SCE T I A Training Document Page 95 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 37. After you have checked your selection, select the option: ’Now start the startup w izard’ . ( → Anschließe[...]

  • Page 96

    A utomation and Drive s - SCE T I A Training Document Page 96 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 39. Then, we select as ’Command source’ the ’Fieldbus(6)’ and as setpoint source for the ’Speed setpoints?[...]

  • Page 97

    A utomation and Drive s - SCE T I A Training Document Page 97 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 41. Now, select the ’Motor type’ . If you have a SIEMENS motor, you can enter it from ’Enter Order Number List?[...]

  • Page 98

    A utomation and Drive s - SCE T I A Training Document Page 98 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 43. If you connected an encoder, you have to select it now, or select ’Disabled(0)’ . ( → Gesperrt(0) → Weite[...]

  • Page 99

    A utomation and Drive s - SCE T I A Training Document Page 99 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 45. Now, important parameters can be set such as ’Motor overload factor’ , ’Min. and Max. Frequency’ , ’Acc[...]

  • Page 100

    A utomation and Drive s - SCE T I A Training Document Page 100 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 47. Finally, the entered data for t he drive is displayed and the conf iguration can be accepted with ’Complete’[...]

  • Page 101

    A utomation and Drive s - SCE T I A Training Document Page 101 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 49. By clicking on ' ’, the configuration is saved and compiled ( → → OK) 50. Before we can load the data[...]

  • Page 102

    A utomation and Drive s - SCE T I A Training Document Page 102 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 51. If we select here as ’Access point’ the ’STEP7 Online access’ , we can use the settings in STEP7 and don[...]

  • Page 103

    A utomation and Drive s - SCE T I A Training Document Page 103 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 53. By clicking on ' ’, the configuration can now be loaded to the SINAMICS G120. ’After loading, copy the [...]

  • Page 104

    A utomation and Drive s - SCE T I A Training Document Page 104 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 54. For error search and further startup -as long as we are connected to the target system- we can select in the pro[...]

  • Page 105

    A utomation and Drive s - SCE T I A Training Document Page 105 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMICS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 5. STARTING UP THE FREQUENCY CONVERTER SINAMICS G120 ON THE PROFINET Below, the startup of a PROFINET net work with t[...]

  • Page 106

    A utomation and Drive s - SCE T I A Training Document Page 106 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMICS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 3. The project is now assigned the ’Name’ ’Elevator_SINAMICS_PN’ ( → Aufzug_SINAMICS_PN → OK) 4 Highlight[...]

  • Page 107

    A utomation and Drive s - SCE T I A Training Document Page 107 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMICS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 5. Then, a ’SIMATIC 300 Station’ is inserted. ( → Einfügen → Station → SIMATIC 300-Station) 6. With a doub[...]

  • Page 108

    A utomation and Drive s - SCE T I A Training Document Page 108 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMICS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 7. Open the hardware catalog by clicking on ' ’. ( → ) There, arranged in the following directories: PROFIBU[...]

  • Page 109

    A utomation and Drive s - SCE T I A Training Document Page 109 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMICS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 8. From the hardware catalog, you can now select all modules that are also in your real rack, and insert them in the [...]

  • Page 110

    A utomation and Drive s - SCE T I A Training Document Page 110 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMICS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 9. Next, we are dragging the ’CPU 315F-2 PN/DP’ to the second slot . The order number and the version of the CPU [...]

  • Page 111

    A utomation and Drive s - SCE T I A Training Document Page 111 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMICS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example Notes on Netw orking on the Ethernet (additional information is provided in Appendix V of the training document): MAC[...]

  • Page 112

    A utomation and Drive s - SCE T I A Training Document Page 112 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMICS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 10. Drag the digital input module with 16 inputs to Slot 4. ( → SM 321 DI 16xDC2 4V) 11. Drag the digital output mo[...]

  • Page 113

    A utomation and Drive s - SCE T I A Training Document Page 113 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMICS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 12. After you have accepted the network settings, a bar appears to the right of the CPU315F-2 PN/DP, the ’PROFINET [...]

  • Page 114

    A utomation and Drive s - SCE T I A Training Document Page 114 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMICS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 13. Now, select the ’Device version’ and confirm with ’OK’ . ( → V3.0x → OK) 14. By double clicking on ?[...]

  • Page 115

    A utomation and Drive s - SCE T I A Training Document Page 115 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMICS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 15. To each IO device, a ’Device name’ has to be assigned that is unique within the PROFINET IO system. ( → Ger[...]

  • Page 116

    A utomation and Drive s - SCE T I A Training Document Page 116 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMICS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 17. To access the CPU315F 2PN/DP and later t he frequency converter SINAMICS G120 by means of Ethernet Online, the PG[...]

  • Page 117

    A utomation and Drive s - SCE T I A Training Document Page 117 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMICS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 19. Confirm changing the access path to TCP/IP with ’OK’ ( → OK ) 20. After the frequency converter is highligh[...]

  • Page 118

    A utomation and Drive s - SCE T I A Training Document Page 118 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMICS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 21. Now, the frequency converter has to be selected in order to ’Assign name’ . ( → sinamicsxg120 → Name zuwe[...]

  • Page 119

    A utomation and Drive s - SCE T I A Training Document Page 119 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMICS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 22. By clicking on ' ’, the configuration table can now be loaded to the PLC. The CPU’s operating mode switc[...]

  • Page 120

    A utomation and Drive s - SCE T I A Training Document Page 120 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMICS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 23. The CPU 315F-2 PN/DP is confirmed as the destination module for loading the configuration table. ( → OK) 24. In[...]

  • Page 121

    A utomation and Drive s - SCE T I A Training Document Page 121 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMICS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 25. Then, the MAC address of the CPU on the Ethernet is selected. If you are connected to only one CPU, just accept w[...]

  • Page 122

    A utomation and Drive s - SCE T I A Training Document Page 122 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMICS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 27. After the hardware is configured, the ’SINAMICS G120’ is located in the SIMATIC Manager in the ’SIMATIC 300[...]

  • Page 123

    A utomation and Drive s - SCE T I A Training Document Page 123 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMICS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 29. Now, first select your control unit by using the order number (CU240S PN). ( → CU240S PN → Weiter >) Note:[...]

  • Page 124

    A utomation and Drive s - SCE T I A Training Document Page 124 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMICS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 31. After you have checked your selection, select the option: ’Now start the commissioning wi z a r d ’ . ( → A[...]

  • Page 125

    A utomation and Drive s - SCE T I A Training Document Page 125 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMICS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 33.Then, we select ’Fieldbus(6)’ as ’Command source’ , and ’Fieldbus(6)’ also as setpoint source for the [...]

  • Page 126

    A utomation and Drive s - SCE T I A Training Document Page 126 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMICS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 35. Now, the ’Motor type’ is selected. If you have a SIEMENS motor, you can enter it with ’Enter order number l[...]

  • Page 127

    A utomation and Drive s - SCE T I A Training Document Page 127 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMICS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 37. If an encoder is connected, you eit her have to select it, or select ’Sw itchedOff(0)’ . ( → Abgeschaltet(0[...]

  • Page 128

    A utomation and Drive s - SCE T I A Training Document Page 128 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMICS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 39. Now, important parameters can be set such as ’Motor overload factor’ , ’Min. and Max. Frequency’ , ’Acc[...]

  • Page 129

    A utomation and Drive s - SCE T I A Training Document Page 129 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMICS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 41. Finally, the data entered for t he drive is displayed, and the c onfiguration can be accepted with ’Complete’[...]

  • Page 130

    A utomation and Drive s - SCE T I A Training Document Page 130 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMICS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 43. By clicking on ' ’, the configuration is saved and compiled ( → → OK) 44. Before we can load the data [...]

  • Page 131

    A utomation and Drive s - SCE T I A Training Document Page 131 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMICS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 45. If we select the ’STEP7 Online Access’ as ’Access point’ , we can use the settings in STEP7 and no additi[...]

  • Page 132

    A utomation and Drive s - SCE T I A Training Document Page 132 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMICS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 47. By clicking on ' ’, you can now load the configur ation to the SINAMICS G120. ’After loading, copy the R[...]

  • Page 133

    A utomation and Drive s - SCE T I A Training Document Page 133 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMICS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 48. For error search and further startup, you can -a s long as you are connected to the PLC- select in the project tr[...]

  • Page 134

    A utomation and Drive s - SCE T I A Training Document Page 134 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 6. CONTROL PROGRAM 'BUCKET ELEVATOR’ ON THE PROFIBUS DP/PROFINET 6.1 Assigning the Process Data for the SINAM[...]

  • Page 135

    A utomation and Drive s - SCE T I A Training Document Page 135 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example[...]

  • Page 136

    A utomation and Drive s - SCE T I A Training Document Page 136 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 6.1.2 The Status Word (ZSW) Bit No.[...]

  • Page 137

    A utomation and Drive s - SCE T I A Training Document Page 137 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 6.1.3 The Main Setpoint (HSW) The main setpoint is a 16 bit word that transmits the required frequency setpoint to t[...]

  • Page 138

    A utomation and Drive s - SCE T I A Training Document Page 138 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 6.1.5 Arrangement of the Request Message in Double Word Format The request message is sent to the SINAMICS G 120 in [...]

  • Page 139

    A utomation and Drive s - SCE T I A Training Document Page 139 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 6.2 Assignment List and Symbol Table The following assignments are made to the operator panel and the position switc[...]

  • Page 140

    A utomation and Drive s - SCE T I A Training Document Page 140 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 2. Enter the following symbol table in your project. 3. Save the symbol table and close the Symbol Editor. ( → →[...]

  • Page 141

    A utomation and Drive s - SCE T I A Training Document Page 141 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 6.3 Generating the Data Block for the Request Message 4. Highlight the folder ’Blocks’ and insert a ’Data Bloc[...]

  • Page 142

    A utomation and Drive s - SCE T I A Training Document Page 142 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 6. Enter DB20 and save it. ( → )[...]

  • Page 143

    A utomation and Drive s - SCE T I A Training Document Page 143 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 6.4 Generating the Data Block for the Response Message 7. Generate DB21, enter the values , and store this data bloc[...]

  • Page 144

    A utomation and Drive s - SCE T I A Training Document Page 144 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 6.5 Generating Function FC10 to Control the Bucket Elevator 8. Generate an FC10 , enter the following networks and s[...]

  • Page 145

    A utomation and Drive s - SCE T I A Training Document Page 145 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example N etwork 4 : Move elevator downward “Mem- Upward“ “Stop“ “B4_at bottom“ “Downward“ “Auto/Inching?[...]

  • Page 146

    A utomation and Drive s - SCE T I A Training Document Page 146 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 6.6 Generate Organization Block OB1 for Controlling the Bucket Elevator 9. Enter the following networks in OB1, and [...]

  • Page 147

    A utomation and Drive s - SCE T I A Training Document Page 147 of 147 Module H01 Issued: 02/2008 Frequency Converter SINAMI CS G120 on PROFIBUS DP and PROFINET Preface Notes Startup with PROFIBUS Startup with PROFINET Program Example 6.7 Load the blocks for controlling the bucket elevator to the CPU 315-2DP 10. In the folder ’Blocks’ , highligh[...]