Sears 113.197611 manual

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Table of contents for the manual

  • Page 1

    Save This Manual For Future Reference owner's manual MODEL NO. 113.197411 10-1NCH ELECTRONIC RADIAL SAW WITH 4_,-INCH CABINET AND 2 DOORS or 113.197511 10-1NCH ELECTRONIC RADIAL SAW WITH 44-1NCH CABINET AND 2 DOORS AND CASTERS or 113.197611 10-1NCH ELECTRONIC RADIAL SAW WITH 44-1NCH CABINET AND 6 DRAWERS Serial Number Model :]nd serial numbers[...]

  • Page 2

    Table of Contents Section Title .......................... Page Safety ......................................... 3 Assembly ...................................... 10 Controls ....................................... 34 Alignment and Adjustment ............................ 37 Digital Display ................................... 48 Electrical Connectio[...]

  • Page 3

    Safety This manual has safety information and in- structions to help users eliminate or reduce the risk of accidents and injuries, including: 1. Severe cuts, and loss of fingers or other body parts due to contact with the blade 2. Eye impact injuries, and blindness, from being hit by a thrown workpiece, workpiece chips or pieces of blade 3. Bodily [...]

  • Page 4

    Safety Kickback Hazard Kickback is the uncontrolled propelling of the workpiece back toward the user du ring ripping. The cause of kickback is the binding or pinching of the blade in the workpiece. Several conditions can cause the blade to bind or pinch. When a workpiece kicks back, it could hit hard enough to cause internal organ in- juu, broken b[...]

  • Page 5

    Safety Instructions Read and follow all safety instructions. Personal Safety Instructions 1. Wear safety goggles labeled "ANSI Z87.1" on the package. It means the gog- gles meet impact standards set by the American National Standards Institute. Regular eyeglasses are not safety goggles. 2. Wear close fitting clothes, short sleeved shirts,[...]

  • Page 6

    Safety Saw Safety Instructions 1. Use guard, pawls and spreader accord- ing to instructions. Keep them in working order. 2. Routinely check saw for broken or damaged parts. Repair or replace damaged parts before using saw. Check new or repaired parts for alignment, bind- ing, and correct installation. 3. Unplug saw before doing maintenance, making [...]

  • Page 7

    Safety 3. Rip only workpieces longer than the diameter of the blade. Do not rip workpieces that are shorter than the diameter of the blade being used. 4. Workpieces that extend beyond the saw table can shift, twist, rise up from the table, or fall as they are cut. Support workpiece with table extensions the same height as the saw table. 5. To preve[...]

  • Page 8

    Safety On-Product Safety Labels There are several safety labels on the saw. They alert the user to hazards explained in the manual and remind the user how to avoid the hazard. Note where they are located on the saw. Read and follow the safety information and instructions in these labels. Refer to the manual for detailed explanations and instruction[...]

  • Page 9

    Safety On the side surface of the motor, visible from the infeed side when the saw is in a rip position, is this safety label to alert you to outfeed zone hazard: DANGER Near the saw handle is this safety label to alert you to thrown objects and to remind you to wear safety goggles: , WARNING On the bottom surface of the motor, visible when the cut[...]

  • Page 10

    Assembly Identify Parts The following parts are included: Note: Before beginning assembly; check that atl parts are included. If you are miss- ing any part, do not assemble saw. Contact your Sears Service Center to get the missing part. Sometimes small parts can get lost in packaging material. Do not throw away' any packajng until saw is put t[...]

  • Page 11

    Assembly All models include: (When three numbers are given, the first is for the door model with easters, the second is for the door model without casters, and the third is for the drawer model.) (_ v4" diam x _" long truss head screw (76/64/96) # 10 x v2" long pan head screw (1) 1/4" diam x _" long pan head screw (2) 1/4&q[...]

  • Page 12

    Assembly A]! models include: slide arm support (2) ck handle (2) andle channel (2) yoke plug (1) _ yellow key (1) _ blade wrench (2) % handwheel (1) battery (1) battery cover (1) Only the door model with casters and the drawer model include: @[_ #10 x _/8" long pan head screw (4) v4" diam x 7/_6" long slotted screw (4) ]lHllLltlLlllt[...]

  • Page 13

    Assembly Only the door model with easters and the drawer model include: pin retainer (2) Only the door models include: _]]]_ #6 x _is" long pan head screw (4) #6 x V2" long pan head plastite screw (4) foot rod (2) _I_ #10 x V2" long pan head plastite screw (8) _caster (4) Only the drawer model includes: drawer fastener (48) _ grease [...]

  • Page 14

    Assembly Assembly Steps It is important for your safety and to get accurate cuts that you put the saw together according to these instructions. Note: This manual covers three models. Depending on the model saw, you will be in- structed to skip some steps, or do extra steps. The diffe.rences have to do with whether the cabinet ha.s doors or drawers,[...]

  • Page 15

    Assembly 8. Put corner bracket in each corner, so edges point up. Attach brackets to long sides of shelf: use two screws per bracket (insert screws through shelf); on end of each screw put washer, then nut, and wrench tighten. Note: Screws for short sides wilt be in,_tatted later. Attach Casters (Only Models with Casters; Door Model without Casters[...]

  • Page 16

    Assembly 2. Place one foot box so C-shaped open- ing faces you and closed side is on your left. C-Shaped Slot 3. With threaded end of foot rod facing down, and smaller square opening facing you, put rod through top opening of foot box, and slide half way down into box. 4. Put grooved pin through hole in foot rod so grooved end faces out. 5. On end [...]

  • Page 17

    Assembly 8. Pull foot lever forward until smooth pin sits in groove of foot box. Attach pin retainer to rear of foot box: use two screws (insert screws through two smaller holes of retainer; make sure smaller holes" are on top). Small Holes On Top Smooth Pin In Groove 9. Screw nut to within v2" of bottom of leveling foot. Screw leveling f[...]

  • Page 18

    Assembly 3. Identify right side panel by locating let- ter "R" stamped near center of rear edge. 4. Put right foot assembly inside front edge of right side panel, so foot lever comes through "J" slot. Use two screws to attach foot assembly to panel (insert screws through ,fide panel). 5. In similar way, attach left foot assembly[...]

  • Page 19

    Assembly 5. Position rear support, with slide brack- ets attached, inside right side panel, so short tabs point up, and solid surface faces front. 6. Attach rear support to side panel: use two screws (insert screws through side panel); on end of each screw put washer, then nut, and wrench tighten. 7. Attach slide brackets to front inside edge of si[...]

  • Page 20

    Assembly 2. Identify right side panel by locating let- ter "R" stamped near center of rear edge. Position right side panel upright, so "J" slot is at bottom and facing you. 3. Put spacer inside front bottom edge of side panel, so two holes face "J" slot and large hole rests on bottom edge. 4. Attach spacer to side pane[...]

  • Page 21

    Attach Side Panels to Bottom Shelf 1. Set out: -eight v4" diam x v2" long truss head screws -eight vg'diam lock washers -eight W' diam hex nuts. 2. Put bottom shelf on floor so bottom surface faces you and angled end of lower support points up. Slide right side panel into place so four holes in side panel line up with four holes[...]

  • Page 22

    Assembly 3. Attach spacer between each foot as- sembly and bottom shelf: use one screw per spacer (insert screw through foot as- sembly); on end of each screw put washer, then nut, and wrench tighten. Attach Skirts 1. Set out: -two skirts -ten v4" diam x vz" long truss head screws -ten v4"diam lock washers -ten 1/4" diam hex nut[...]

  • Page 23

    Assembly Finish Cabinet (Only Door Models; Drawer Model: Go to "Complete Cen- ter Slide Assembly") 1. Set out: -upper support -center support -eight 1/4" diam x 1/2" long truss head screws -eight v4" diam lock washers -eight 1/4" diam hex nuts. 2. Rest center support on floor, solid sur- face down. Slide upper support [...]

  • Page 24

    Assembly Attach Doors 1. Set out: -two doors -two magnetic catches with stop plates -four #6 x _/2" long pan head plastite screws -four #6 x ya" long pan head screws -eight #10 x 1/2" long pan head plastite screws. 2. Put both doors face down on floor. At- tach magnetic catch to inside surface of each door: use two #6 x v2" long[...]

  • Page 25

    Assembly 2. Position rear support so short tabs are at top. Attach four slide brackets to cen- ter support (make sure solid surface of support faces out): use four screws (insert screws through slide brackets'); on end of each screw put washer, then nut, and wrench tighten. 3. With solid surface on top, put upper support between rear and cente[...]

  • Page 26

    Assembly Assemble Drawers 1. Set out: -two 10" drawers -two 6" drawers -two 3" drawers -six drawer fronts -forty-eight drawer fasteners. 2. Slide drawer fronts down onto drawers. 3. From inside drawer surface, push drawer fastener into each hole and i_to drawer front. 4. Set drawers aside for installation after saw has been mounted. [...]

  • Page 27

    Assembly Mount Motor 1. Loosen guard clamp screw and lift guard off blade. Motor 2. Use both blade wrenches in scissor ac- tion to loosen blade nut. Note:Arbor shaft has left-hand threa&. Turn nut clock- wise to loosen. 3. Remove and set aside nut, blade col- lars and blade. They, wifl be re-installed later during alignment and adjustment. 4. I[...]

  • Page 28

    Assembly 10. Push bevel lock to left (locking direc- tion) as far as it will go. Space between casting and bevel lock should be about 1/16" : to increase space, unlock bevel lock then tighten lock nut on motor support; to decrease space, unlock bevel lock then loosen lock nut on motor support. 1/16"-_ Bevel _'_ Lock Lock 11. Lock bev[...]

  • Page 29

    Adjust Leveling Feet Note: If cabinet has casters; lock foot as- semblies and make sure front cm'ters are slightly off floor before adjusting leveling feet. 1. It" cabinet rocks, adjust leveling feet so they rest on floor. 2. Rest a level on radial arm. If arm is level or slants forward, adjust leveling feet so arm slants slightly towards[...]

  • Page 30

    Assembly Attach Slide Arm Supports 1. Set out: -two slide arm supports -four v4" diam x _" long pan head type AB screws -front table. 2. Identify top and bottom of table: top has countersunk holes. Place table bot- tom side up. 3. Attach slide arm supports, solid sides down, to table: use two screws per sup- port; tighten, but not fully, [...]

  • Page 31

    Assembly 3. Snap one U-clip onto left side of center channel, so hole lines up with hole in channel. Snap remaining four U-clips over holes in sides of saw frame. U-Clip On Center Channel U-Clips U-Clips 4. Put 17/64" in. diam x s_s '' out. diam washer on each W4" long mounting screw. 5. Stand table on edge. Put mounting screws,[...]

  • Page 32

    Assembly 9. Push slide arm supports until "L" brack- ets are flush with saw frame, then attach: use one V2" long truss head screw per sup- port (insert screw through "L" bracket); on end of each screw put 17/d' in. diam x 9h6 out. diam flat washer, then lock washer, then nut and wrench tighten. 10. From underneath tabl[...]

  • Page 33

    4. Attach slide arms to slide arm sup- ports: use one 1W' long screw per slide arm; put fiat washer on screw; insert screw through slide arm; on other end of screw put another flat washer; put screw through slide arm support; on end of screw put lock washer, then hex nut and wrench tighten. 5. Attach slide arms to lock handle chan- nels: use o[...]

  • Page 34

    Controls Miter Lock On-off Switch Yellow Key Bevel lock Handwheel Table Lock Digital Display Miter Lock On-Off Switch Bevel Digital Display Yellow Key Lock Handwheel Function Operation/Comments Frees radial arm to move; locks in any desired position; pre-set indexed positions at 0°, 45 °, -45 ° Turns motor on/off Allows saw to be switched on Fre[...]

  • Page 35

    Controls Rip Lock Swivel Lock Rip l.ock Swivel Lock F_nncti_ Frees carriage to move along radial arm; locks in position Frees blade carriage to rotate between rip and crosscut posi- tions; locks in position Operation/Comments Pull to unlock, push to lock Lock before ripping Pull to un]ock; push to lock Hold in unlocked position while moving blade c[...]

  • Page 36

    Controls Guard Pawls/Spreader Wing Nut Guard Clamp Screw CxmU_ Guard Guard Clamp Screw Pawls/Spreader Wing Nut Spreader Nut Pawls/Spreader Spreader Nut Pawls/Spreader Function Operation/Comments Partially protects against blade contact; keeps workpiece from fluttering during ripping; acts as saw- dust deflector Lock in level position for crosscut; [...]

  • Page 37

    Alignment and Adjustment This section applies to all three models covered by this manual. The saw and blade must be aligned correctly for two reasons: 1) to prevent binding of the blade and workpiece, which can cause jams, kick- backs, or thrown workpieces; 2) to make accurate cuts. Alignment and Adjustment Steps The following alignments and adjust[...]

  • Page 38

    Alignment and Adjustment 3. Feel for movement between column and column support: place index finger of one hand against column and column sup- port; use other hand to push end of rad- dial arm side to side and up and down. If there is no movement, no further ad- justment is needed. If there is movement, slightly tighten (less than _ turn) four bolt[...]

  • Page 39

    Alignment and Adjustment 8. Without changing elevation of radial arm, position arbor shaft, in turn, over each of three remaining marked points. Lower or raise table until arbor shaft just clears table at those points: to lower table: tighten mounting screws to raise table: tighten cup point set screws. Check for equal clearance at all four points.[...]

  • Page 40

    Alignment and Adjustment 6. If arbor shaft moves into or away from square, adjust radial arm: to move radial arm toward right, loosen two socket head screws on right, then tighten two screws on left. Note: Loosen and tighten screws equally. to move radial arm toward left, loosen two socket head screws on left, then tighten two screws on right. Note[...]

  • Page 41

    Alignment and Adjustment 2. Place square so long edge rests on table and short edge rests against blade surface, not on a tooth. 3. There should be no gap between blade and square. Note: Not all blades are per- fectly flat. Check different points along blade surface by making quarter turns and looking for gap each time. Consider overall fit of blad[...]

  • Page 42

    Alignment and Adjustment Square Blade to Fence The goal in setting the blade perpen- dicular to the fence is to reduce the risk of kickback when ripping. This adjust- ment will also reduce splintering of the workpiece and burning of the kerf during ripping and crosscutting. 1. Lower blade until it just clears table. 2 Place square so short edge is [...]

  • Page 43

    Alignment and Adjustment Square Blade to Table for Ripping The goal of this adjustment is to make the blade perpendicular to the table so that rip cuts will be accurate; otherwise all rip cuts will have a slight bevel angle. 1. [x)ck blade in out-rip position (blade towards table front, motor towards column). Lock rip lock. 2. Raise radial arm to a[...]

  • Page 44

    Alignment and Adjustment Adjust Carriage Bearings The goal of this adjustment is to eliminate looseness between the carriage bearings and the radial arm. The blade carriage should roll freely along the entire length of the radial arm, but with some resistance. 1. With blade still locked in out-rip posi- tion, unlock rip lock and move blade car- ria[...]

  • Page 45

    Alignment and Adjustment Make Blade Parallel to Table The goal of this adjustment is to keep the workpiece from being thrown or damaged. This adjustment will also reduce splintering of the workpiece and burning of the kerf during ripping and crosscutting. 1. Lock blade in straight crosscut position. 2. Pull blade forward and lock rip lock. 3. Raise[...]

  • Page 46

    Alignment and Adjustment Blade alignment and adjustment are com- plet_ Note:/t is important that you peri- odically check alignment and adjustment to insure accurate cuts and improve the safety of cutting procedures. Be aware that align- ment in one plane necessarily affects align- ment in other planes. Thus, the blade may be perfectly aligned for [...]

  • Page 47

    Alignment and Adjustment 1. Lock blade in in-rip position (blade towards column, motor towards table front). 2. Lower blade until it just clears table. 3. Unlock rip lock, move blade back until it touches fence, and lock rip lock. 4. Loosen pawls/spreader wing nut and lower pawls/spreader to fence. Spreader should rest flat against fence, and one s[...]

  • Page 48

    Digital Display The digital display runs on battery power. It tells the position of the blade and radial arm at the touch of a button. The display automatically turns itself off approximate- ly three minutes after a change in blade or arm position has been made. The system continues to track the position of the blade and arm even when the display i[...]

  • Page 49

    Digital Display Install Battery 1. Set out -battery -battery. cover. 2. Position battery with angled corner on top right and slide battery all the way into opening behind digital display, pushing slightly downward until it snaps into place. 3. Look at display. It should look like this: If it shows nothing, push in and slightly upwards on battery to[...]

  • Page 50

    Digital Display Align Encoders Miter Encoder 1. Turn display on. 2. Lock radial arm at 0 ° miter. 3. Push MITER button. 4. Push REF SET button. Display will read: 5. Unlock miter lock, move radial arm to right until it snaps into pre-set indexed position and lock miter lock. Display should read: I I "1 MIT . _mJ _I.U 6. Unlock miter lock, mov[...]

  • Page 51

    Digital Display Bevel Encoder 1. Turn display on. 2. Lock radial arm at 0 ° miter. Lock motor at 0 ° bevel. 3. Push BEVEL button. 4. Push REF SET button. Display will read: V! BEv • U 5. Support motor, unlock bevel lock, move motor counterclockwise until it snaps into pre-set indexed position and lock bevel lock. Display should read: 6. Support[...]

  • Page 52

    Digital Display 2. Turn display on. 3. Push MITER button, then push REF SET button. Display will read: 4. Push BEVEL button, then push REF SET button. Display will read: 5. Push ELEV button, then push REF SET button. Display will read: I REV I ELE MIT Set Zero Reference Point For In- Rip 1. Put fence in front position and lock table locks. 2. Lock [...]

  • Page 53

    Digital Display 4. Position blade 10" from fence, as measured to nearest tooth, and lock rip lock. 5. Push RIP button, then push REF SET button. Display should read: If it reads RIP instead of O-RIP, push RIP button, then push REF SET button. If it reads .00 instead of 10.00, push REF SET button. Fence ! t J-I I-I I-! o..,, I U.U U Blade ! Con[...]

  • Page 54

    Electrical Connections Motor Specifications The AC motor used in the saw is a capacitor-start, non-reversible type, The models covered in this manual have the following specifications: Rated H P. 1,5 Max Developed H.P. 2.75 Voltage 120/240 Amperes 12/6 Hertz (cycles) 60 Phase Single RPM 345O Arbor Shaft Rotation Clockwise Note: If saw does not star[...]

  • Page 55

    Electrical Connections _k WARNING To maintain proper tool grounding, whenever outlet you are planning to use for this power tool is of 2-prong type do not remove or alter ground- ing prong in any manner. An adapter is available for connecting the plug to 2-prong receptables. The green grounding lead extending from the adapt- er must be connected to[...]

  • Page 56

    Electrical Connections To Change Motor Voltage to 240 A.C. Under normal home workshop conditions, if full voltage is supplied to the motor, the saw will operate efficiently on 120V. If any of the following conditions exist, it will be advisable to have a qualified electrician reconnect the motor for 240V operation: • heavy duty operation • eith[...]

  • Page 57

    Crosscutting Crosscutting Defined Crosscutting is cutting a workpiece to length. The workpiece is held firmly against the fence, and the blade is pulled through the workpiece to make the cut. Straight, bevel, miter and compound cuts can be made. Crosscutting Safety The hazards associated with crosscutting include: exposed blade teeth, rolling car- [...]

  • Page 58

    Crosscuttin F ..... Crosscut Kerfs A kerf or shallow cut is needed in the table and fence to serve as a path for the blade and to ensure that the blade cuts all the way through the workpiece. A kerr is needed for each different cutting path. To make an approximately t/16" deep kerf: 1. Prepare table: -put fence in front position -lock table lo[...]

  • Page 59

    Crosscutting Making Crosscuts Follow these steps to make crosscuts. 1. Prepare table: -put fence in front position -lock table locks. 2. Prepare blade: -lock blade in crosscut position -lock radial arm at desired miter angle -lock motor at desired bevel angle -unlock rip lock and push blade to rearmost position, behind fence -lower blade into kerf [...]

  • Page 60

    Crosscuttin Repetitive Crosscutting Repetitive crosscutting is the repeated and continuous cutting of many pieces of lumber to the same length. Carriage and length stops can help make this type of crosscutting more efficient. A lower blade guard offers protection against the side of the blade (See Accessories). A carriage stop defines the distance [...]

  • Page 61

    Ripping Ripping Defined Ripping is changing the width of a workpiece by cutting along its length. The workpiece is fed into the blade, which rotates in a fixed position, parallel to the fence, a set distance from the fence. A solid fence (no kerfs) serves as a guide for the workpiece. Place the fence in the front position for narrower workpieces, a[...]

  • Page 62

    Ripping Workpiece Positioning Always set up so that the widest part of the workpiece is between the blade and fence. This gives you greater clearance for push sticks, and allows better stability for feeding the workpiece. Push Sticks and Push Blocks Use push sticks and push blocks instead of the hands to push the workpiece through to complete cuts.[...]

  • Page 63

    Ripping Outfeed Zone Hazard ,_DANGER Rotational force of blade can pull hands and fingers back into blade. Touching, holding, or pulling on out- feed side of workpiece while blade is still spinning will result in fingers, hand or arm being cut off. To reduce risk of outfeed hazard: ,/Set pawls and spreader; they act as par- tial barrier to outfeed [...]

  • Page 64

    Ripping To reduce risk of kickback: ,/Set pawls and spreader according to ripping set-up procedure. Correctly set spreader is more likely to prevent workpiece from binding or pinching blade; correctly set pawls are more like- ly to grab into workpiece to stop or slow kickback if one happens. ,/Check that spreader is in line with blade (see Alignmen[...]

  • Page 65

    Ripping Guard Nose Function The guard nose (hold down) must be set correctly during ripping to act as a partial barrier against the infeed side of the blade, to help keep the workpiece fiat on the table, and to deflect workpiece chips. It must be lowered to just clear the workpiece. The guard nose must be re-set each time a different thickness work[...]

  • Page 66

    Ripping Ripping Set-up Procedure Follow these steps before ripping. These steps must be repeated each time a dif- ferent thickness workpiece is ripped. A kerr must be made for each different width cut. 1. Prepare table: -insert solid (no kerfs) fence (Note: Use auxiliary fence when blade is set 1/2 to 2" from fence) -lock table locks. 2. Prepa[...]

  • Page 67

    Ripping 8. Remove workpiece from table. 9. Ready push stick (push block if using auxiliary fence). 10. Set up table extension(s) and support their outer ends. Do not use another per- son to support workpieces because this can cause kickback and it exposes helper to potential hazards at outfeed side. Making Rip Cuts Follow these steps to make in-rip[...]

  • Page 68

    Ripping Dado Blades, Molding Heads See Accessories for information on safety, installation and use of dado blades and molding heads. Edging Edging is the use of a dado blade or mold- ing head in the horizontal position. It is an advanced technique that requires a mold- ing head guard and a special fence. See Accessories for information on safety, i[...]

  • Page 69

    Cutting Aides Cutting aides include push sticks, fences, auxiliary fences, push blocks, feather- boards, and straight edges. Push Sticks To make a push stick, use 3/4" knot-free lumber, or a standard lx2. Cut to dimen- sions shown (inches). Fences Fences are required for all saw operations. To make a fence, use _" knot-free lumber cut to [...]

  • Page 70

    Cutting Aides Auxiliary Fence for Edging You must use an auxiliary fence for edging because you cannot completely lo- cate the cutting tool behind a rip fence. Also, edging requires the use of a molding head guard (see Accessories). To make an auxiliary fence for edging, use 3/4" knot-free lumber. Cut two pieces to dimensions shown (inches). T[...]

  • Page 71

    Cutting Aides Clamp the featherboard to the front table, so that the angled edge of the feather- board is against the workpiece on the in- feed side of the blade. Do not clamp the featherboard against the cut off part (out- feed side) of the workpiece. If clamped to the outfeed side, the featherboard can squeeze the kerr closed, put binding pres- s[...]

  • Page 72

    Accessories Accessories Safety 1. Use only accessories listed in this sec- tion. Use of any other accessory or attach- ment might increase the risk of injury to you or others. 2. Read and follow instructions that come with accessory. 3. Do not install accessories on both ends of arbor shaft at same time. 4. Do not use twist drill bits longer than 7[...]

  • Page 73

    Accessories ,_ DANGER Edging without an auxiliary fence when arm is at 0° miter position prevents complete location of cut- ting tool behind fence. Make and use auxiliary fence to edge with arm locked at 0 ° miter. 4. If saw handle gets in way with radial arm locked at 0 ° miter, edging can be done at 30 ° left miter. In this position, cut- tin[...]

  • Page 74

    Accessories • Workpiece or cut-off pieces can be violently thrown by the blade. Wear safety goggles. ,_ CAUTION Lower blade guard can get caught or jam in fence or table kerfs. Read and follow the warning on the lower outer guard: WARNING: TO AVOID INJURY SHUT OFF POWER BEFORE CLEARING A JAMMED LOWER GUARD Accessories for this Saw These accessori[...]

  • Page 75

    Maintenance General Information To lubricate swivel index pin: When new, the saw requires no lubrica- tion. The saw has been partially aligned and all bearings are lubricated and sealed for life. In time, in order to keep the saw in good working order, it will be necessary to clean, lubricate and re-align. WARNING To avoid shock, burns, or lacera- [...]

  • Page 76

    Maintenance Other areas to lubricate include: • cam surfaces of the rip lock assembly • between column tube and column support (Elevate radial arm to highest point, then wipe face of column tube with light film of oil.) • foot assemblies, where foot levers go through foot rods Adjustments for Wear Swivel Lock The swivel lock is a friction loc[...]

  • Page 77

    Bevel Lock If the motor can be moved by hand when the bevel lock is locked, if the lock offers little resistence when being locked, or if the space between the lock lever and cast- ing is different from approximately _%", adjust according to step 10 in Mount Motor section of Assembly. Carriage Bearings The carriage should roll freely but with [...]

  • Page 78

    Maintenance Rip Lock If the blade carriage can be moved by pushing/pulling on the saw handle when the rip lock is locked, adjust: 1. Hold rip lock in unlocked position and tighten locknut one quarter turn. 2. Test adjustment: if carriage moves with difficulty, slightly loosen locknut; if car- riage moves easily, lock rip lock and try to move carria[...]

  • Page 79

    Troubleshooting Motor Problem Molor overheats or stalls Possible Cause(s) Overloaded power line Feeding rate too fast Improper motor cooling Saw blade has heel What to Do Reduce line load by removing other lights, appliances Slow rate of feed Vacuum sawdust from motor to allow normal air circulation Check alignment While motor is running, fuses blo[...]

  • Page 80

    Troubleshooting Cutting Problem Inaccurate cut Possible Cause(s) Loose locks Saw blade out of alignment What to Do Check miter, rip, bevel, and swivel locks. See Adjustments for Wear Check alignment Crosscuts not accurate at indexed miter positions Sawdust between workpiece and fence Fence not straight Swivel lock loose or not locked Crosscut trave[...]

  • Page 81

    Troubleshooting Cutting Problem Workpiece strikes spreader during ripping Possible Cause(s) Spreader not in line with blade What to Do Align spreader to blade Workpiece binds, smokes, and motor slows or stops when ripping Saw blade out of alignment Warped workpiece Feed rate too fast Carriage assembly loose Fence not straight Dull or incorrect blad[...]

  • Page 82

    Troubleshooting Electronics Problem No display when ON/OFF button pushed Possible Cause(s) Battery incorrectly installed Bdttery contacts dirty Dead battery Display failure What to Do Install battery correctly Clean battery contacts Replace with 6V, size J battery Have electronics checked by Sears Display shows: ele --.-- Normal at battery installa[...]

  • Page 83

    Blank Page 83[...]

  • Page 84

    Repair Parts PARTS LIST FOR CRAFTSMAN 10" ELECTRONIC RADIAL SAW MODEL NOS. 113.197411 AND 113.197511 AND 113.197611 43 1 (SEE FIG. 6) 34 35 33 32 36 31 12 13 I _15 / 5 19 (SEE FIG. 8) 27 26 I I (SEE FIG. 3 & 4) 14 24 23 FIGURE 1 84[...]

  • Page 85

    Repair Parts PARTS LIST FOR CRAFTSMAN 10" ELECTRONIC RADIAL SAW MODEL NOS. 113.197411 AND 113.197611 AND 113.197511 Always order by Part Number - Not by Key Number FIGURE 1 Key Part No No. Description 1 2 3 4 806828-4 STD551012 60074 5 37384 6 815762 7 815989 8 -- 9 STD512507 10 818181 818180 11 818160 12 STD551225 13 STD541025 14 818190 15 81[...]

  • Page 86

    Repair Parts PARTS LIST FOR CRAFTSMAN 10" ELECTRONIC RADIAL SAW MODEL NOS. 113.197411 AND 113.197611 AND 113.197511 43 36 35 31 14 15 23 13 14 22 19 20 FIGURE 2 86[...]

  • Page 87

    Repair Parts PARTS LIST FOR CRAFTSMAN 10" ELECTRONIC RADIAL SAW MODEL NOS. 113.197411 AND 113.197611 AND 113.197511 Always order by Part Number - Not by Key Number FIGURE 2 - BASE AND COLUMN ASSEMBLY Key Part No No. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 2t 22 815774 818198 60208 815763 815992-1 818226 815770 818212 817[...]

  • Page 88

    Repair Parts PARTS LIST FOR CRAFTSMAN 10" ELECTRONIC RADIAL SAW MODEL NOS. 113.197411 AND 113.197511 AND 113.197611 I 2 E i 1 (SEE FIG. 4) 27 6 16 5 17 7 8 10 2O 21 24 25 26 25 FIGURE 3 14 15 23 88[...]

  • Page 89

    Repair Parts PARTS LIST FOR CRAFTSMAN 10" ELECTRONIC RADIAL SAW MODEL NOS. 113.197411 AND 113.197611 AND 113.197511 Always order by Part Number - Not by Key Number FIGURE 3 - YOKE AND MOTOR ASSEMBLY Key Part Description No No. 1 2 3 4 5 6 7 8 9 10 !1 12 13 14 818922 818202 815678 815679-1 STD551043 Yoke Assembly (see Figure 4) Screw, Flat Hd P[...]

  • Page 90

    Repair Parts PARTS LIST FOR CRAFTSMAN 10" ELECTRONIC RADIAL SAW MODEL NOS. 113.197411 AND 113.197511 AND 113.197611 I 37 34 30 35 36 14 15 33 30 31 32 FIGURE 4 19 10 12 9O[...]

  • Page 91

    Repair Parts PARTS LIST FOR CRAFTSMAN 10" ELECTRONIC RADIAL SAW MODEL NOS. 113.197411 AND 113.197611 AND 113,197511 Always order by Part Number - Not by Key Number FIGURE 4 - YOKE ASSEMBLY Key No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Part NO. 815827 STD600803 F 815817 STD541462 62636 815693 I STD541425 ] 62520 273229 816497 815671 81[...]

  • Page 92

    Repair Parts PARTS LIST FOR CRAFTSMAN 10" ELECTRONIC RADIAL SAW MODEL NOS. 113.197411 AND 113.197511 AND 113.197611 26 25 FIGURE 5 92[...]

  • Page 93

    Repair Parts PARTS LIST FOR CRAFTSMAN 10" ELECTRONIC RADIAL SAW MODEL NOS. 113.197411 AND 113.197611 AND 113,197511 Always order by Part Number - Not by Key Number FIGURE 5 - ARM ASSEMBLY Key No 1 2 3 4 5 6 7 8 9 10 11 !2 13 14 15 16 17 18 19 20 Part NO. 818239 818536 818537 815809 815774 60208 818182 STD601103 815703 9416187 815779 815741 STD[...]

  • Page 94

    Repair Parts PARTS LIST FOR CRAFTSMAN 10" ELECTRONIC RADIAL SAW MODEL NOS. 113.197411 AND 113.197611 AND 113.197511 Always order by Part Number - Not by Key Number 1 2 3 FIGURE 6 - TABLE ASSEMBLY Key Part Description No No. 1 815757 Table, Rear 2 815755 Table, Spacer 3 815758 Fence, Rip 4 818196-1 Table, Front * Standard Hardware Item may be P[...]

  • Page 95

    Repair Parts PARTS LIST FOR CRAFTSMAN 10" ELECTRONIC RADIAL SAW MODEL NOS. 113.197411, 113.197511 AND 113.197611 Always order by Part Number - Not by Key Number 1 "---3 x_ FIGURE 7 - FOOT ASSEMBLY - MODEL 113.197511 & 113.197611 Key Pa_ No No. STD601103 2 815874 3 817116 4 815879 5 815871 6 STD541237 7 803835-1 8 815878 9 815875 10 8O[...]

  • Page 96

    Repair Parts PARTS LIST FOR CRAFTSMAN 10" ELECTRONIC RADIAL SAW MODEL NOS. 113.197411, 113.197511 AND 113.197611 10 (SEE FIG. 10) 5 i 17 (SEE FIG. 10} 4 FIGURE 8 11 96[...]

  • Page 97

    Repairs Parts PARTS LIST FOR CRAFTSMAN 10" ELECTRONIC RADIAL SAW MODEL NOS. 113.197411, 113.197511 AND 113.197611 Always order by Part Number - Not by Key Number FIGURE 8 - CABINET ASSEMBLY FOR MODEL 113.197611 Key No 60314 815898 815892 STD541025 STD551225 815893 815890 815886 817151 802392-36 805529-5 815888 Part No. Description Screw, Truss[...]

  • Page 98

    Repairs Parts PARTS LIST FOR CRAFTSMAN 10" ELECTRONIC RADIAL SAW MODEL NOS. 113.197411, 113.197511 AND 113.197611 20 4 3 4 3 21 18 1 1 I 4 3 1 10 1 FIGURE 9 98[...]

  • Page 99

    Repairs Parts PARTS LIST FOR CRAFTSMAN 10" ELECTRONIC RADIAL SAW MODEL NOS. 113.197411, 113.197511 AND 113.197611 Always order by Part Number - Not by Key Number FIGURE 9- CABINET ASSEMBLY FOR MODEL 113.197411 AND 113.197511 Key Part No No. 60314 815898 STD541025 STD551225 815893 815891 815886 815933 816274 ) 817151 STD541237 817108 i 803835-1[...]

  • Page 100

    Repairs Parts PARTS LIST FOR CRAFTSMAN 10" ELECTRONIC RADIAL SAW MODEL NOS. 113.197411, 113.197511 AND 113.197611 1 2 3 Always order by Part Number - Not by Key Number FIGURE 10 - DRAWER ASSEMBLIES 3", 6", 10" FOR MODEL 113.197611 Key Part Description No No. 1 2 3 815912 815917 815919 330751 815923 815901 815902 Drawer Assem[...]

  • Page 101

    Repair Parts PARTS LIST FOR CRAFTSMAN 10" ELECTRONIC RADIAL SAW MODEL NOS. 113.197411, 113.197511 AND 113.197611 _r 9 Always order by Part Number - Not by Key Number FIGURE 11 - MOTOR ASSEMBLY Key Part No No. Description 1 2 3 64922 64921 STD600603 4 64909 5 64951 6 64948 7 30582 8 507744 9 STD376116 10 64950 Gasket Protector * Screw, Type 23 [...]

  • Page 102

    Repairs Parts PARTS LIST FOR CRAFTSMAN 10" ELECTRONIC RADIAL SAW MODEL NOS. 113.197411, 113.197511 AND 113.197611 4 / 12 14 10 11 9 13 8 9 9 FIGURE 12 - GUARD ASSEMBLY Always order by Part Number - Not by Key Number Key Part Description No No. ! 2 3 4 5 6 7 8 9 816264-1 12O399 63258 63541 815816 STD551010 STD601103 STD541231 815815 Guard * Nut[...]

  • Page 103

    Index Accessories 72 Item List 74 Adjustment Arm & Column 77 Bevel Lock 28, 77 Carriage Bearings 44, 77 Column Support 37 Leveling Feet 29 Miter Lock 77 Rip Lock 78 Swivel Lock 76 Alignment Blade to Fence 42 Blade to Table (Parallel) 45 Blade to Table for Crosscut 40 Blade to Table for Rip 43 Crosscut Travel 39 Spreader to Blade 46 Blade Change[...]

  • Page 104

    /- owner's manual SERVICE MODEL NO. 113.197411 10-1NCH ELECTRONIC RADIAL SAW WITH 44-1NCH CABINET AND 2 DOORS or 113.197511 10-1NCH ELECTRONIC RADIAL SAW WITH 44-1NCH CABINET AND 2 DOORS AND CASTERS or 113.197611 10-1NCH ELECTRONIC RADIAL SAW WITH 44-1NCH CABINET AND 6 DRAWERS HOW TO ORDER REPAIR PARTS Pail No. SP5539 10-1NCH RADIAL SAW Now th[...]