Sears 113.23522 manual

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Table of contents for the manual

  • Page 1

    Save This Manual _X_ For Future Reference SEARS owner's manuaa MODEL NO, 113.235220 & 113=235240 COMPOUND MITER SAW MODEL NO. 113.235110 NON-COMPOUND MITER SAW Serial Number Model and serial number may be found on a plate attached to your saw, at the side of the Miter Saw arm. You should record both model and serial number in a safe place [...]

  • Page 2

    fir FULL ONE YEAR WARRANTY ON CRAFTSMAN MITER SAW within .... one year from the date of purchase, this Craftsman Miter Saw fails due to a defect in material or workmanship, Sears will repair it, free of charge. Warranty service is available by simply contacting the nearest Sears service center/department throughout the United States. This warranty [...]

  • Page 3

    Before Each Use: Inspect your miter saw. • Disconnect The Miter Saw to avoid injury from accidental starting before changing the setup. changing the blade or adjusting anything • Compare the direction of rotation arrow on the guard to the direction arrow on the blade The blade teeth should always point downward at the front of the saw • Tight[...]

  • Page 4

    Safety Instructions For Miter Saws (Continued)- Inspect your workpiece, . Make sure there are no nails or foreign objects in the part of the workpiece to be cut Plan your work to avoid thrown pieces caused - when the workpiece binds on the blade and is torn from your hands. Plan the way you will hold the workpiece from start to finish: Avoid awkwar[...]

  • Page 5

    Glossary of Terms for Woodworking ............... Arbor Miter Cut The shaft on which a cutting tool is mounted An angle cutting operation made across the width of the Bevel Cut workpiece An angle cutting operation made through the face of the Resin workpiece A sticky, sap based substance that has hardened. Compound Cut A simultaneous bevel and mite[...]

  • Page 6

    Motor Specifications and Electrical Requirements (Continued) DANGER: To avoid electrocution: 1. Use only identical replacement parts when servicing a tool with double insulation. Servicing should be performed by a qualified service technician. 2. Do not use in rain or where floor is wet, This tool is intended for indoor residential use only. Motor [...]

  • Page 7

    Unpacking and Checking Contents ii u Tools Needed Tools required for alignment: 1 Combination Square 2 Combination wrench, !/4" Hex "L" wrench with #2 phillips tip (supplied) QUARE 1/2 't SOCKET & SOCKET WRENCH J HEX "L" W/PHILLIPS WRENCH (SUPPLIED) COMBINATION SQUARE MUST BE TRUE DRAW LIGHT STRAIGHT EDGE OF LINE O[...]

  • Page 8

    Getting to Know "Your Miter Saw 1 Warning label 2,, Stop Shaft - The miter saw can be locked in the lowered position for compact storage. 3 Miter Lock Knob - The miter lock knob securely locks the miter saw at a desired miter angle Index points have been provided at O, 22.5 R/L, and 45 R/L I. 4 Miter Index Spring - Loosen Miter Lock Knob and d[...]

  • Page 9

    Assembly ...................................................................... Removing or Installing the Blade WARNING: To avoid injury from a thrown work- piece or thrown pieces of blade, do not use a blade larger or smaller than 10" diameter. WARNING: To avoid injury from unexpected starting, unplug the saw whenever you are removing or ins[...]

  • Page 10

    Assembly (continued) Assembling Dust Elbow 1 Locate the dust elbow 2 Unplug power cord. 3 With the miter arm locked in the down position, start the dust elbow onto the dust nozzle at an angle to retaining lip. SECOND 4. Firmly press the dust elbow the rest of the way onto RETAINING the second retaining lip LIP NOTE: At first time installation, or i[...]

  • Page 11

    Alignment (continued),, Adjustment of Miter Scale Indicator 1 Loosen the phiitips screw that holds the indicator in place 2 Reposition the indicator and retighten screw WARNING: To avoid injury from unexpected starting or electrical shock, do not plug the saw in, The power cord must remain unplugged whenever you are working on the saw. Step Two-Bev[...]

  • Page 12

    Mounting The Miter Saw .................................... WARNING: To avoid injury from unexpected saw movement: a. Before moving the saw, lock the miter (and bevel if applicable) lock knob, and lock the power head in the lower position using the stop shaft. Unplug electric cord. b. To avoid back injury, Hold the tool close to your body. Bend you[...]

  • Page 13

    Catalog No. 9-22246 Leg Set Legset Mounting Holes for Miter Saws 1' I' I O° °O "% 0 o o MOUNTING HOLES o o 0 O e °O I /" o o o o Stiffener-Side Stiffener*End Attach miter saw to holes indicated Recommended mounting hardware (not included) Qty 5/16-18xl -1/2" or longer hex head bolts 4 5/16-flat washers ............ 4 5/1[...]

  • Page 14

    Safety Instructions For Basic Saw Operations Before Using The Miter Saw: WARNING: To avoid mistakes that could cause serious, permanent injury, do not plug the miter saw in until the following steps are com- pleted,, • Completely Assemble and Align Saw (See "Assembly" and "AJignment" sections). • Learn the use and function o[...]

  • Page 15

    Plan ahead to protect your eyes, hands, face, ears. Know your miter saw° Read and understand the owner's manual and labels affixed to the tool Learn its application and limitations as well as the specific poten- tial hazards peculiar to this tool To avoid injury from accidental contact with moving parts, don't do layout, assembly, or set[...]

  • Page 16

    • When cutting irregularly shaped workpieces, plan your work so it will not slip and pinch the blade and be torn from your hands. A piece of molding, for example, must lie fiat or be held by a fixture or jig that will not tet it twist, rock or slip while being cut° * Properly support round material such as dowel rods, or tubing,, They have a ten[...]

  • Page 17

    Basic Saw Operations (Continued) Miter Cut When a miter cut is required, loosen the miter lock knob, depress the index spring, and move the saw to the desired angle, Retighten miter lock knob Do not stand in front of the saw table Move with the handle to the miter angle to make the cut E / / _._ MOVE FEET I WiTH MITER ANGLE t Bevel Cut Model 113.23[...]

  • Page 18

    Basic Saw Operations Compound Cut Model 113.235220 & 113,235240 Compound Miter Saw Only: When a compound cut is required, select the correct bevel and miter pesitionr Move your feet and body with the handle to the desired miter angle to make the cut. Cutting Bowed Material Before cutting a workpiece, check to make sure it is not bowed, if it is[...]

  • Page 19

    Basic Saw Operations (Continued) Workpiece Support Long pieces need extra supports. The supports should be placed along the workpiece so the workpiece does not sag and your hand holding the workpiece is posi- tioned 4" or more from the blade path. The support should let the workpiece Iay flat on the base and work table during the cutting opera[...]

  • Page 20

    Basic Saw Operations ..................................... Cutting a Dimensional 4x4 (3-1/2" x 3-1/2" actual) with one cut. A dimensional 4x4 may be cut with one cut by attaching an auxiliary fence of 7/8 thickness, with screws to the miter saw fence as shown on previous page,, MITER SAW FENCE --_ ! '_-- MITER SAW TABLE Vertical Beve[...]

  • Page 21

    Basic Saw Operations (Continued) Tips for Cutting Compound Miters Model 113.235220 & 113,235240 Only: A compound miter is a cut requiring both a miter setting and bevel setting A compound miter is used for making frames or boxes that have sloping sides and are wide at one end and narrow at the opposite end, Compound miters are "tricky"[...]

  • Page 22

    Maintenance and Lubrication Maintenance DANGER: Never put lubricants on the blade while it's spinning. WARNING: To avoid injury from unexpected starting or electrical shock, unplug the power cord before working on the saw. WARNING: For your safety, this saw is double insulated+ To avoid electrical shock, fire or injury, use only parts identica[...]

  • Page 23

    Sears Recommends the Following Accessories Recommended Accessories I WARNING: To avoid injury from unsafe acces- sories, use only accessories shown on the rec- ommended accessories list in this manual. Prohibited Accessories The use of any cutting tool except 10" saw blades which meet the requirement under recommended accessories is prohibited[...]

  • Page 24

    Trouble Shooting Guide ° Motor ........................ PROBLEM PROBABLECAUSE SUGGESTED CORRECTIVEACTION Brake does not stop 1 blade within 6 seconds. 2.. Motor does not start. Brush sparking when switch released. Brushes not seated or lightly sticking. Motor brake winding- overheated from use of not- recommended blade or rapid on/off cycling 3 Ar[...]

  • Page 25

    WHITE FIELD WINDING BLACK WlDE BLADE WIRE NUT ii [ lllllll[BW ' _ BLACK POWER CORD BRUSH #1 BRUSH #2 "==e3 SPDT SWITCH BLACK Circuit Diagram Trouble Shooting of brake by qualified ser- vice person only. I. Check commutation at no load. If there is a heavy sparking which follows the curvature of the commu- tator: replace the armature 2 To [...]

  • Page 26

    Repair Parts ................... PARTS LIST FOR CRAFTSMAN 10" MITER SAWS MODEL NO. 113.235220 & 113,235240 AND 113.235110 FIGURE 1 18 19 17 20 21 13 26 A MODEL113235220 & 1t 3 235240 ONLY[...]

  • Page 27

    Repair Parts PARTS LIST FOR CRAFTSMAN 10" MITER SAWS MODEL NO. 113.235220 & 113.235240 AND 113,235110 FIGURE 1 Always order by Part Number m Not by Key Number Key Part Description No. No. 1 See Fig 4 Blade Guard Asm 2 See Fig 2 3 823234 823230 4 823296 5 823313 6 823236 823232 7 823228 8 823295 9 823297 10 805553-4 11 9421621 12 38724 Moto[...]

  • Page 28

    Repair Parts ............................... r_n I o L_ i FOR _.R_F'r, S_,_N 10" ,_.T_.r, SAWS NOD EL NO. 'I 13.235220 & 113.235240 AND 113.235110 FIGURE 2---ARM AND MOTOR ASSEMBLY 1 13 %!4 15 5 11 17 10 WARNING: For your safety, this miter saw is specially insulated° To avoid electrical shock, fire or injury, use only parts ide[...]

  • Page 29

    Repair Parts .................... PARTS LIST FOR CRAFTSMAN 10" MITER SAWS MODEL NO, 113.235220 & 113.235240 AND 113.2351!0 FIGURE 3--PIVOT ASSEMBLY 234 5 6 Always order by Part Number-- Not by Key Number Key--- Part Description NO. No. 1 803309-2 Screw Set Hex Soc, 2 3 4 5 6 7 8 9 823324 821421-2 823302 805606 803899-5 823328 823298 823301[...]

  • Page 30

    PARTS LIST FOR CRAFTSMAN 10" MITER SAWS MODEL NO. 113.235220 & 113.235240 AND 113.235110 FIGURE 4 I 03 O 16 14 13 12 19 18 17 8 7 9 11[...]

  • Page 31

    CO ..& PARTS LIST FOR CRAFTSM_N 10" MITER SAWS MODEL NO. 113.235220 & 113.235240 AND 113.235110 FIGURE 4 Key No. 1 2 3 4 5 6 7 8 9 10 10 11 12 13 14 15 16 I7 18 19 Part No. 820536 823956 823300 823251 821421-3 STD601105 823307 60288 823303 9-32194 9-32138 823304 823291 821521-2 823305 821521-1 823840 823292 821521 823306 Description Du[...]

  • Page 32

    f owner's manual SERVICE MODEL NO. 113.235220 & ] 13.235240 COMPOUND MITER SAW 113=235110 NON-COMPOUND MITER SAW IF YOU NEED REPAIR SERVICE OR PARTS: For repair service, call this toll free number: 1-800-4-REPAIR (1-800473-7247) For replacement parts information and ordering, cal! this toll free number: 1-800-FON-PART (t-800-366-7278) J Pa[...]