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Sears 005735-0 manual

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Table of contents for the manual

  • Page 1

    Owner ’s Manual • SAFETY • AS SEMBL Y • OPER A TION • TROUBLESHOOTING • W ARR ANTY www .generac.com or 1-888-436-3722 AUTHORIZED DEALER SUPPORT : GP Series P or table Generator COMMERCIAL • INDUSTRIAL • RESIDENTIAL MODELS: 005734-0 (15,000 W att) 005735-0 (17,500 W att)[...]

  • Page 2

    T able of Contents OWNER'S MANUAL Introduction ..............................................................................1 Read This Manual Thoroughly .................................................1 Safety Rules ............................................................................2 Standards Index ................................[...]

  • Page 3

    INTRODUCTION Thank you for purchasing this model by Generac P ower Systems, Inc. ® This model is a compact, high per for mance, air -cooled, engine driven generator designed to supply electrical power to operate electrical loads where no utility power is available or in place of utility due to a power outage. READ THIS MANU AL THOROUGHL Y If any p[...]

  • Page 4

    2 Never star t or stop the unit with electrical loads connected to • receptacles AND with connected devices turned ON. Star t the engine and let it stabilize before connecting electrical loads. Disconnect all electrical loads before shutting down the generator . Do not inser t objects through unit's cooling slots. • Never operate generator[...]

  • Page 5

     ELECTRICAL HAZARDS  All generators covered by this manual produce dangerous electrical • voltages and can cause fatal electrical shock. Utility power delivers extremely high and dangerous voltages as does the generator when it is in operation. Avoid contact with bare wires, terminals, connections, etc., while the unit is r unning. Ensure a[...]

  • Page 6

    4 1.1 UNP ACKING Set the palleted car ton on a rigid flat sur face. • Remove staples along bottom of car ton that fasten car ton to pallet. • Open car ton from top. Remove all packaging material. • Remove separate accessory box. • Lif t car ton off the generator . • Remove generator from shipping pallet by removing bolts through the • s[...]

  • Page 7

    5 5 1.2.3 BA TTERY CONNECTION The batter y shipped with the generator has been provided fully charged. • Caution must be taken when connecting the batter y . NOTE: A battery may lose some of it’s charge when not in use for prolonged periods of time. Cut the tie wrap cable holding the RED and BLACK batter y cables to • the stator . Connect the[...]

  • Page 8

    6 6 Section 2 – Operation 2.1 KNOW THE GENERA TOR Read the Owner ’s Manual and Safety Rules before operating this generator . Compare the generator to Figures 4 through 6 to become familiarized with the locations of various controls and adjustments. Save this manual for future reference. Figure 4 - Control P anel 10 10 1 17 13 2 3 4 5 6 1. 12 V[...]

  • Page 9

    7 2.2 HOURMETER The Hourmeter tracks hours of operation for scheduled maintenance: There will be a one time break in "CHG OIL" message that flashes with the elapsed time in hours and tenths af ter the first 30 hours of operation. This message will actually begin flashing at 29 hours and disable itself at 31 hours providing a two hour wind[...]

  • Page 10

    8 2.3.3 120 VAC, 30 AMP RECEPT ACLE Use a NEMA L5-30 plug with this receptacle. Connect a 3-wire cord set rated for 125 V olts AC at 30 Amps (or greater) to the plug (Figure 9). Figure 9 - 120 VAC, 30 Amp Receptacle Use this receptacle to operate 120 V olt AC, 60 Hz, single phase loads requiring up to 3600 watts (3.6 kW) of power at 30 Amps. The ou[...]

  • Page 11

    9 Figure 13 - Grounding the Generator Proper grounding of the generator will help prevent electrical shock in the event of a ground fault condition in the generator or in connected electrical devices. Proper grounding also helps dissipate static electricity , which of ten builds up in ungrounded devices. 2.4.2 CONNECTING ELECTRICAL L OADS DO NOT co[...]

  • Page 12

    10 10 Section 2 – Operation *T able Saw (10") . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1750 to 2000 T elevision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .200 to 500 T oaster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1000 to 1650 Weed T rimmer . . . . . . . . . . . [...]

  • Page 13

    11 Open the fuel shut-off valve (Figure 15). • Figure 15 - F uel Shut-off Valve Locate the Idle Control ON/OFF switch on the control panel and set it • to the “OFF” position (Figure 16). Figure 16 - Idle Control Switch Move engine CHOKE knob outward to • “Full Choke” position (Figure 17). Figure 17 - F ull Choke Position T o star t en[...]

  • Page 14

    12 2.12.1 INITIAL ST ART -UP A delay built into the low oil shutdown system allows oil pressure to build during star ting. The delay allows the engine to r un for about 10 seconds before sensing oil pressure. 2.12.2 SENSING L OW OIL PRESSURE If the system senses low oil pressure during operation, the engine shuts down. 2.12.3 REST ARTING If tr ying[...]

  • Page 15

    13 13 Section 3 — Maintenance 3.2.2 ENGINE SPECIFIC ATIONS Rated Horsepower @ 3600 RPM 30 Displacement 992cc Spark Plug T ype Champion RC14Y C or Equivalent Spark Plug Gap 0.040 inch or (1.01 mm) Gasoline Capacity 16 U.S. gallons Oil T ype Summer – SAE 30, Winter – 5W-30 Synthetic or 10W -30 Oil Capacity w/ Filter Change = 1.7 Qts., w/o Filte[...]

  • Page 16

    14 14 Section 3 — Maintenance 3.3.6 REPLACING THE SP ARK PLUGS Use Champion RC14Y C spark plug or equivalent. The correct air gap is 1.01 mm (0.040 in.). Replace the plugs once each year . This will help the engine star t easier and r un better . 1. Stop the engine and pull the spark plug wire off of the spark plug. 2. Clean the area around the s[...]

  • Page 17

    15 15 3.6 ADJUSTING V AL VE CLEARANCE After the first 50 hours of operation, check the valve clearance in the engine and adjust if necessary . Important: If feeling uncomfor table about doing this procedure or the proper tools are not available, please take the generator to the nearest ser vice center to have the valve clearance adjusted. This is a[...]

  • Page 18

    16  Avoid spray from spark plug holes when cranking engine. Install and tighten spark plugs. Do not connect spark plug wires. • Clean the generator outer sur faces. Check that cooling air slots and • openings on generator are open and unobstr ucted. Store the unit in a clean, dr y place. • 3.9 OTHER STORAGE TIPS Do not store gasoline from [...]

  • Page 19

    17 17 Section 4 — T roubleshooting 4.1 TROUBLESHOOTING GUIDE PROBLEM CAUSE CORRECTION Engine is running, but no AC output is available. 1. Circuit breaker is open. 2. P oor connection or defective cord set. 3. Connected device is bad. 4. Fault in generator . 1. Reset circuit breaker . 2. Check and repair . 3. Connect another device that is in goo[...]

  • Page 20

    18 CALIFORNIA EMISSION CONTROL WARRANTY ST ATEMENT YOUR W ARRANTY RIGHTS AND OBLIGATIONS The California Air Resources Board (CARB) and Generac P ower Systems, Inc. (Generac) are pleased to explain the Emission Control System warranty on your new engine. In California, new off -road Large Spark-Ignition (LSI) engines must be designed, built and equi[...]

  • Page 21

    19 Section 5 – W arranty EMISSION CONTROL SYSTEM WARRANTY Emission Control System Warranty (ECS warranty) for 2001 and later model year LSI engines: (a) Applicability: This warranty shall apply to 2001 and later model year engines. The ECS Warranty period shall begin on the date the new engine or equipment is purchased by/delivered to its origina[...]

  • Page 22

    Section 5 – W arranty P ar t No. 0H0676 Rev . B (02/18/09) Printed in U.S.A. GENERAC POWER SYSTEMS “TWO YEAR” LIMITED WARRANTY FOR GP SERIES PORT ABLE GENERATORS For a period of two years from the date of original sale, Generac P ower Systems, Inc. (Generac) war rants its GP Series generators will be free from defects in materials and workman[...]