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Sears 329 manual

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Table of contents for the manual

  • Page 1

    SEARS OWNER'S MANUAL Model No. 919,329150 m4PORTANT; Read the Safety Guidelines and All Instructions Carefully Before OpsmUng 120/240 VOLT • 5500 WATT GENERATOR • SAFETY GUIDELINES • ASSEMBLY • OPERATION • MAINTENANCE • TROUBLESHOOTING • REPAIR PARTS Sold by Sears R'oebuok and Co., HoffTnan Estates, I1. 60179 U.S.A. D2Gs_ Re[...]

  • Page 2

    Warranty ...................................................... 2 Safety Guidelines ..................................... 3-8 Assembly ................................................ 9-11 Operation ............................................. 12-15 Maintenance ........................................ 16-17 Service Adjustments ....................[...]

  • Page 3

    This manual contains informeflcm that III important for you to Know and underetond. This information relates to proteotlng YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS, To h_dpyou recognize this information, we use the symbo/s to the right. Please read the manual and pay attention to these eeouorm. DANGER Indicates an imminently hazardous situatio[...]

  • Page 4

    READ AND UNDERSTAND ALL WARNINGS BEFORE ATTEMPTING TO OPERATE GENERATOR. B!$K OF ELECTROCUTION AND FIRE (€ont'd) .t HAZARD Operation of generator in rain. wet, icy, or flooded conditions. of worn damaged, undersized or ungroundod extension cords. Placing generator on or against highly conductive surrane, such as a steel walkway or metal roof[...]

  • Page 5

    READ AND UNDERSTAND ALL WARNINGS BEFORE ATTEMPTING TO OPERATE GENERATOR. i .,, Attempting to fill the fuel tank while the engine is running. Sparks, fire, hotobjects Ir_proper storegs of fuL_ ' Inadequate ventilation for generator Tampering with factory set engine speed settings, Overtllling the fuel tank - fuel s_ll- age. i,, WHAT ¢OLILD HAP[...]

  • Page 6

    READ AND UND_AND ALL WARNINGS BEFORE AT'rEMPTING TO OPERATE GENERATOR. Risk of Inlurv and pronertv Damage When Transnortlna Generator i WHAT GOULD HAPPEN Fuel or oU can leak or q_ill end could result in fire or breathing hazard, serf oue Injury or death can result. Fuel or oil leaks will damage oarpet, paint or other surfaces in vehicles or tr[...]

  • Page 7

    READ AND UNDERSTAND ALL WARNINGS BEFORE ATTEMPTING TO OPERATE GENERATOR. ii HAZARD Operation of generator in carsiese manner. Operation of voltage sensitive appli- ancas without a volfage surge pro- tector. Raising or suspending generators equipped with lift rings Improperly Operating generator while sue- pended RISK OF UNSAFE OptERAT!ON U i WHAT C[...]

  • Page 8

    READ AND UNDERSTAND ALL WARNINGS BEFORE AI"FEMPTING TO OPERATE GENERATOR. RISK OF HOT SURFACES imlll HAZARD Cont_ot with hat engine and genera- tot components. i i HAZARD Contact with moving parts can re- sult in serious injury. WHAT COULD HAPPEN Co_=t with hot surfaces, such as en- gines exhaust components, €ould re- sult in serious bums. R[...]

  • Page 9

    CARTON CONTENTS 1 - Generat_ 1 - Parts Bag 1 - Owner'l MamJZd 1 - Parts Box I - 8/tG-18 • :1.4 b I - Star Wudler 1 - 8/t Ik.18 r.ap Z_,mm Lock Nuls 2-Wlme rods ,0 0 I @" _ _ I@ 1 _Jllack Negative nntleW Cable (bla_ M t - "L" Ba4tmy Ilmcket t - P.ed Podd_ BeUeW c_e (me) w_h b*u,ny Ix_s _, "_ _ _ iiHi]JrflNlUflliflllllllill[...]

  • Page 10

    ,,,,, , | Read owner's rnenual. Do not attempt to operate equipment until you have read Owne_ ] Manual for Safety, Assembly, Opomtlon, Maintenenea, Storage Irlstruc_ions. ; TOOLS NEEDED FOR ASSEMBLY 1- Box Cutter or Knife 2 - 9/16 "Wrenches 2 - 1/2" Wrenches 1 - 1 ' thick x 1' square piece of wood REMOVE GENERATOR FROM CART[...]

  • Page 11

    NOTE: Make aura red batteey boots cover positive battery oable ton'ninals at battery mid emkmoid Attimh one end of the negatNe (black) cable te the negative (-) terminal on the battery. Attach the other end of the negative (blaok) cable to the tYante as shown. Install the star washer between the cable and the frame, IMPORTAN'r: See Cautio[...]

  • Page 12

    KNOW YOUR GENERATOR l " Read this Owner'_ Manual and Safety Rules before operation of your Generator. Compare this illustre lion with your generator to familiarize yourself with the location of various controls and adiustments. Save the manual for future references. FUEL CAP FUEL TANK 120 VOLT RE CHOKESWITCH AIR CLEANER 2.40 VO CIRCUIT BR[...]

  • Page 13

    LOW OIL SHUTDOWN Your Craftsmen generator engine is equipped with Low Oil Shutdown. Low (311 Shutdown is a safety device designed to protest your engine from damage Jn the event the olt level in the crankosee is low. If while the engine is running, the oll gets low, it will automatically shut itself down and will net msteft until the oil is added. [...]

  • Page 14

    Connecting Generator To Main Electrical Supply PotantfaJ hazards exist whorl s electrical generator is oonnected to the main elecVtaal supply oomleg into the house. It is st that point that the generator could feed back into the utility company's system causing pogldble electrocution of workers who am repaJltng electrical lines, To avoid beck [...]

  • Page 15

    NOTE: No choke is required on wa_n ehginex. Mike sure choke is in the "NO CHOKE" posRIon on warm engine atal_, [ I_KM,_UlIII[II¢I ¢ou Mus'r unplug any load I lmll_lll:l from the g eosr_or before | tarring to prevent pern-4nent damage Io any I applisn©es. For electric start: Plaoe OFFIRUN/START sw)tsh in the START position. NOTE: W[...]

  • Page 16

    CUSTOMER RESPONSIBILITIES TABLE ., , M_NTENAN_T_K Checko_I Iovsl .Chwlge oli crean Alr Rlter AasembTy CheckSpark Plug Prepare Unit for Storage Before each UsD X' Every aS Hours of Every Season Sea Nollm 2 Bvory 50 Horn of Evew Seea_ _ Note I Every 100 Houm of Every Season X X x , Prepare unit for storage if it is to remain idle for more than 3[...]

  • Page 17

    Reinstall the drain plug. Make lure it is tightened securely. Fill the erankeaee with new oil of the proper type (See Adding Engine Oil In the Operation Section), to the Full msrk on the dipstick, Always oheck the level with the dipstick before adding . more oil. securely. Service Air Cleaner NOTE: Do not use petroleum solvents, e.g.. kerosene. whi[...]

  • Page 18

    Garburetor The carbumtur of your generator is pm-_at at the fag- tory. The o_oumtor should not be tampered wl_ If your generator is used at an altitude in excess of 4000 font performance may be affected. If so consult with your nearest Craftsman Service Center regarding high altitude sat oh_nges. Governor Your engine governor maintains the oonstant[...]

  • Page 19

    ii PROBLEM EnsUe wdJ'not =tart No elecfK_al output Repeated circuit breaker tripping Genorator overheating the circuit I_oaker depressed i iii n • ii CAUSE 1. Low on fuel or o11. 2. Igrdtion switch In "Off' position. 3. Faulty ep_k p|ug. 4. Choke In wrong position. 5. Fuel shut-off valve in do_md position. 8. Unit loaded during sta[...]

  • Page 20

    CRAFTSMAN BIOO QIINliR_'I'OR SIQ.IIIIIBO No_ 1 2 3 4 5 6 ? 8 9 10 11 12 q3 14 15 16 17 18 19 21 22 23 24 25 26 27 28 29 3O m _ NUMa_ FUEL TANK SCREWS 81896680 FUEL TANK G8-0795 FUELGAP GS-O443 FUELHOSE GS-0P.,25 FUEL LINE CLAMP GS.0227 DRAINCOCK GROMMET GS.0448 FUEl. SHUT-OFF VALVE GS-0437 ENOCOVER G8-0077 SCREW #10-24 x 9/16 SSF-553-1 IS[...]

  • Page 21

    CRAFI'SMAN emoo OlINERAlrOR 019.,_m180 33 37 43 _ a_o o,;VNo QROOyE. mR'r oF == KEY _o. gr=_BteZL_ 31 CAP SCREW 5/16 - 24X1 32 ROTOR ASSEMBLY 33 STATOR THRU BOLT 34 STATOR ASSI_IBLY 35 WASHER 11/18OD x 11/'32 36 NUTS/10-24 37 ROTOR THRU BOLT 38 BF, ARING SUPPORT 39 HE)( NUT 1/4-20 40 CAPACITOR 41 CAPACITOR BRACKET 42 SCREW 10 - 24 x [...]

  • Page 22

    ORAJF'rsMAN 680o GIENImAlrOR 9,11LW2J;180 47 TORQUE 2-10 IN-LB,S 46 TOFIQUE 2-10 IN..LB8 4g TORQUE 2-10 IN-LBS KEY ug, _ pJJ_:CJmzm)_ 46 SCREW #6 - 32 X .5 TORX SSF-583 47 NUT, 10 - 9 X .SO PLASTffE SSF-3158 49 NUT,,HEX JAM "I/16 $8F-595 50 SPEED NUT #6 - 32 8SF-584 51 WASHER 3/8 S.R-1525-CD 52 SWITCH ON/OFF GS-0048 53 COVER, PANEL GS-059[...]

  • Page 23

    6 2 8 1 8 8 10 Key t Wheel (2 used) AC_014 2 Shoulder Bolt (2 used) CAC-60 3 Loc, k NUt 3/8"-I 6 (2 use¢l) .,_F-8111-ZN 4 Wh_m_ B,"acket(2 used) GS-0581 5 Foot Bl'scket GS-0582 8 HlmdFe GS-0564 7 H_dle Cap (2 used) es-os6s 8 Lock Nut 5/1 _"-78 (9 UaMK_ $8F_150 9 CIp Screw S/16"-18 x 3/4" (6 used) SS-12-CD 10 Isolator [...]

  • Page 24

    €_tA_ s'JOO GlflqEHAYOR e_J_5'_tolso CONTROL PANEL REAR VIEW _rP, Totq Lr_J_ I1._) gu NIX. W J | ! I!o -. J _yl_ uNf 1 WIRE #12 AWG :_ WIRE #12 AWG 3 WIRE #1(5 AWG 4 WIRE 112 AWG S WIRE #12 AWe 6 WIPE e12 AWG 7 WIRE #12 AWG 8 WIRE #12 AWG 9 WIRE #12 AWG GREEN REI_ GREEN BLACK BLACK RED GREEN GREEN ORANGE D2OdN "_. _ 24 _ ENG[...]

  • Page 25

    ¢RL_'SI_tN_GJDIERATOReIL_.91S0 s'r_q'rER ew?4e _4 m, CRAF'mr_I_I_IOOGENERATOMOIO,$1g|IO _2 1 2 3 4 5 8 7 8 11 12 13 P,_r No. ia_sr, BIEzto.N 590598A Spring Pin (Incl. 4) 590600 W,_her 590678 Retainer 590601 Washer 590878 Brake Spdng 590680 Stirrer Dog 590412 Dog Spring 2 590681 Pulley & Rewind Spring Assembly 1 590747 Start[...]

  • Page 26

    _MAN _00 GllNEP, ATOR es0,,1_ltso 400 I_CUMBIU_ 4-_Lm ENCMNE MODEL _ItHIM100*llm482R 182 t11A[...]

  • Page 27

    I_I_APT8M&N 6800 _ II111,_1191E0 RE_ BaSZ._LO. J_liBr.d_lE2tQ_ o'rv 1 35948A Gyinder _ld. 2 20 & ?2) 2 276_2 Dowel Pin 14 28277 Washer 15 9O065C Governer Rod (Ir_. 15A & 188) ISA 30700 Go_mor Yoke 13B 850494 8omw, 6-40 x 5/16" 16 374_'W Gov_nor Ltwer _ni. 21P.A) 17 29916 Govaltof Lever Clemp 18 6510_8 8crew, Torx T-15, 6.[...]

  • Page 28

    CRAF TM4SN OS00 r, ENFRA1 OR oto,slStlO ¢AA_ MODm,. 164,0S_gOS 171 I 27 "$7 B_B.T.B_L_ _ nn, 1 _k32798 11_tUe 8_t & Lev6r Assembly I I A 38288 Throttle Link Bu_11ng 1 2 631970 Throttlo Return Spdn9 1 4 631184 Duet Seal Washer 1 p 5 631183 _ Seal (rhroffie) 1 p 6 640108 'll_oUle 8hurter 1 7 650606 ShuIwr $orew_ 4-40 X 114" 2 P 10[...]

  • Page 29

    C_L_MAN HO0 GENm_M'M g_lJmq 10 m.iCTlUO i'I"ARI'ER Ik16180 15 14 P*S'T _. B an, 1 _2798 Throttle Shaft & Levw AsHmbly 1 1A 36"288 Throttle Link Bushing 1 1 _k_ 1 Dust Cover 1 2 3Se42 Re_ Rk_g 1 3 _,_._o ,Spdng Retainer 1 4 33er,_. ,_'_'..d tilt Sprit,9 1 370G0 Gear & Nut (InGL 2_ 1 7 33450 Lock Nut 2 [...]

  • Page 30

    CALIFORNIA & US EPA EMISSION CONTROL WARRANTY STATEMENT The U. S. Envimnrmm_ Pm_dk_ A_m_ ('EPA'). the G_=n_ Nr Re=mm:m B0wd _ a_d Te=umeeh Pmduas _. eq_pmenl engine, _ _. nN 1_ =.d kaer uWy md _wn ard =_be _ mt_no= mu_ b= d_naa, bu_ cad equ_ped to rant _e Sills _deaanl =ml-maog x_amlmd=. In eJlor =latm_ now 1_? mad Ime_ med_ year g_lt[...]

  • Page 31

    EMISSION CONTROL SYSTEM WARRANTY 2. Free from de_ls kl madlrleb and _ip vdlkit, M stay lime dudqi 1he ECS _P_, wW _ • _ imlalonl.-mlb4 NIl _ lift Io Ix) klemkal In idl nile_ll rellpedm to Ill piut el dNcrbld _ _ _m m_0 for _em_itJon. C. The ECS WwTamy only pe_Jns to embldoni_m_-d IMnl on your er, glne, N tolmvs: urger the EC$ Wanamy _rmU be w_ran[...]

  • Page 32

    imml For in-home major brand repair service: Call 24 hours a day, 7 days s week 1-800-4-MY-HOME _" (1_) Pare pedir servicio de reparaci6n s domicillo -- 1-800676-5811 In Canada for all your service and parts needs call -- 1-800-665-4455 Au Canada pour tout le service ou les pk_ces For the repair or replacement parts you need: Call 6 am - 11 pm[...]