Schneider Electric EM4000 manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44

Go to page of

A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Schneider Electric EM4000, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Schneider Electric EM4000 one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of Schneider Electric EM4000. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of Schneider Electric EM4000 should contain:
- informations concerning technical data of Schneider Electric EM4000
- name of the manufacturer and a year of construction of the Schneider Electric EM4000 item
- rules of operation, control and maintenance of the Schneider Electric EM4000 item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Schneider Electric EM4000 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Schneider Electric EM4000, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Schneider Electric service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Schneider Electric EM4000.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the Schneider Electric EM4000 item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    PowerLogic TM Series EM4000 High-Density Meter Inst allation Guide 930-134-01-A.00 11/2013[...]

  • Page 2

    [...]

  • Page 3

    Safety Information Important Information Read these instructions carefully and look at the equipment to become familiar with the d evice before trying to install , operate, service o r maintain it. The following special messages may appe ar throughout this manual or on the equipment to warn of poten tial hazards or to call attention to information [...]

  • Page 4

    Notices FCC Part 15 Notice This equipment has be en tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of th e FCC Rules. These limits are designed to provide reasonable protection against harmful in terference in a residential installation. This equipment gen erates, uses, and can radiate ra dio frequency [...]

  • Page 5

    telephone company will notify you as soon as possible. You will also be advised of your right to file a complaint with th e FCC if you believe it is necessary. The telephone company may ma ke changes in its facilitie s, equipment, operations or procedures that could affect the oper at ion of this equipment. If this happens, the telephone company wi[...]

  • Page 6

    [...]

  • Page 7

    930-134-01-A.00 PowerLogic TM EM4000 Series 11/2013 Table of Con tents ©2013 Schneider Electric All Rights Reserved i Table of Contents Introduction ........... ................ ................ ............. ................ ............ 1 System Description ....... ................ ................ ............. ............... 1 PowerLogic EM40[...]

  • Page 8

    PowerLogic TM EM4000 Series 930-134-01-A.00 Table of Contents 11/2013 ©2013 Schneider Electric All Rights Reserved ii[...]

  • Page 9

    930-134-01-A.00 PowerLogic TM Series EM4000 11/2013 Installation Guide ©2013 Schneider Electric All Rights Reserved 1 Introduction This document describes the PowerLog ic EM4033 and EM4080 meters , including procedures to install an d start up t he uni t, and complete the in itial configuration: • “System Description” on page 1 • “Pre-In[...]

  • Page 10

    PowerLogic TM Series EM4000 930-134-01-A.00 Installation Guide 11/2013 2 ©2013 Schneider Electric All Rights Reserved Table 1: PowerLogic EM4000 series meter specifications Specification PowerLogic EM4033 meter PowerLogic EM4080 meter Dimensions Height: 13.125 in. (33.5 cm) Width: 12 in. (30.5 cm) Depth: 2.125 in. (5.5 cm) Height: 13.125 in. (33.5[...]

  • Page 11

    930-134-01-A.00 PowerLogic TM Series EM4000 11/2013 Installation Guide ©2013 Schneider Electric All Rights Reserved 3 Front Panel Display The PowerLogic EM4033 and EM40 80 meters have the following front panel features (Figure 1 shows the Powe rLogic EM4080 front panel): • LCD — displays 2 rows of 16 characters for each of the meter points (8,[...]

  • Page 12

    PowerLogic TM Series EM4000 930-134-01-A.00 Installation Guide 11/2013 4 ©2013 Schneider Electric All Rights Reserved Figure 2 s hows the int ernal view of thePowerLo gic EM4033 and EM408 0 meters. Figure 2: PowerLogic EM403 3 and PowerLogic EM4080 internal view 1 4 1 6 7 8 10 11 12 13 5 1 1 2 9 15 14 17 16 3 Legend: 1 Cov er screw location 2 Mete[...]

  • Page 13

    930-134-01-A.00 PowerLogic TM Series EM4000 11/2013 Installation Guide ©2013 Schneider Electric All Rights Reserved 5 Safety Precautions Carefully observe these safet y instructions. Electrical Standards Compliance • Use the unit only in accordance with the electrical power rating • The unit is only to be installe d by a qualifie d electrician[...]

  • Page 14

    PowerLogic TM Series EM4000 930-134-01-A.00 Installation Guide 11/2013 6 ©2013 Schneider Electric All Rights Reserved Installation This section contains the following installatio n topics: • “Pre-Installation” on pa ge 6 • “Installation Procedures” on page 7 • “Connec ting Pulse Inputs” on pa ge 26 Pre-Installation The pre-instal[...]

  • Page 15

    930-134-01-A.00 PowerLogic TM Series EM4000 11/2013 Installation Guide ©2013 Schneider Electric All Rights Reserved 7 3. Determine the number an d types of meters or monitors required (single- phase, network, or three-ph ase). 4. Determine the model numbe r and correct sense voltage based on the vo ltage label on the top right side of the unit. Ac[...]

  • Page 16

    PowerLogic TM Series EM4000 930-134-01-A.00 Installation Guide 11/2013 8 ©2013 Schneider Electric All Rights Reserved Figure 3: 120V Mounting Layout , Dimensions and Clearances 6.0 in 15.2cm 11.0 in 27.9 cm (EM4033) 10.67 in 27.1cm 4.0 in 10.2 cm 1 2 2 1 2 2 1 1 3 4 4 6 5 7 8 9 8 Legend: 1. Mounting keyhole 2. Cov er screw location 3. Electrical d[...]

  • Page 17

    930-134-01-A.00 PowerLogic TM Series EM4000 11/2013 Installation Guide ©2013 Schneider Electric All Rights Reserved 9 Installing Potential Transformers for Th ree-Phase Service Greater Than 277V Potential transformers ar e required when me tering services greater th an the rated voltage input of the meter. Potential tr ansformers are used to reduc[...]

  • Page 18

    PowerLogic TM Series EM4000 930-134-01-A.00 Installation Guide 11/2013 10 ©2013 Schneider Electric All Rights Reserved Figure 4: Typical three-pha se 347V installation H1 X1 H2 X2 H1 X1 H2 X2 H1 X1 H2 X2 C B A N C B A N 1 2 3 4 11 Z 5 6 7 8 13 11 12 Shor ting block detail 10 9 Legend: 1 Shorting block enclosure 2 Shorting block 3 Distribution pane[...]

  • Page 19

    930-134-01-A.00 PowerLogic TM Series EM4000 11/2013 Installation Guide ©2013 Schneider Electric All Rights Reserved 11 Installing the Sense Voltage and Control Voltag e Cables in Wye and Delta Services The sense voltage (A, B, C, N) provides phase voltages for me tering. The configuration depends o n the type of service being metered: • see “F[...]

  • Page 20

    PowerLogic TM Series EM4000 930-134-01-A.00 Installation Guide 11/2013 12 ©2013 Schneider Electric All Rights Reserved To install the control voltage cable in a 208Y/120V or 1 20/240V application: NOTE: If the circuit breaker panel does no t designate ph ase A, phase B and phase C feeds, make your own designation and us e it for the rest of the in[...]

  • Page 21

    930-134-01-A.00 PowerLogic TM Series EM4000 11/2013 Installation Guide ©2013 Schneider Electric All Rights Reserved 13 For a single-phase panel with the 1 20V variant of the meter: • Connect meter terminal A to the voltage disconnect phase A (red wire) • Connect meter terminal B to the voltage disconnect phase B (black wire) • Connect meter [...]

  • Page 22

    PowerLogic TM Series EM4000 930-134-01-A.00 Installation Guide 11/2013 14 ©2013 Schneider Electric All Rights Reserved For a 208Y /120V three- phase wye p anel with th e 120V varian t of the m eter: • Connect meter termin al A to the volta ge disconnec t phase A (r ed wire) • Connect meter terminal B to the voltage di sconnect phase B (black w[...]

  • Page 23

    930-134-01-A.00 PowerLogic TM Series EM4000 11/2013 Installation Guide ©2013 Schneider Electric All Rights Reserved 15 For a 480Y/277V three-phas e wye panel with the 277V variant of the meter: • Connect meter terminal A to the voltage disconnect phase A (red wire) • Connect meter terminal B to the voltage disconnect phase B (black wire) • C[...]

  • Page 24

    PowerLogic TM Series EM4000 930-134-01-A.00 Installation Guide 11/2013 16 ©2013 Schneider Electric All Rights Reserved For a 600Y/347V or higher t hree-phase wye panel with potential tran sformers with the 120V variant of the met er: • Connect meter termin al A to the volta ge disconnec t phase A (r ed wire) • Connect meter terminal B to the v[...]

  • Page 25

    930-134-01-A.00 PowerLogic TM Series EM4000 11/2013 Installation Guide ©2013 Schneider Electric All Rights Reserved 17 Delta service metering To use the PowerLogic EM4000 mete r in a Delta service, the line-to-line voltage from the Delta service must be reduced to 120V line-to- line using appropriate potential transformers. Metering a Delta se rvi[...]

  • Page 26

    PowerLogic TM Series EM4000 930-134-01-A.00 Installation Guide 11/2013 18 ©2013 Schneider Electric All Rights Reserved Installing the Current Tra nsformers The two models of PowerLog ic EM4000 me ter use curr ent transformers (CTs) with different secondary outputs. The Power Log ic EM4033 meter uses split-core 0.33 3V CTs (see Figure 10 ), and the[...]

  • Page 27

    930-134-01-A.00 PowerLogic TM Series EM4000 11/2013 Installation Guide ©2013 Schneider Electric All Rights Reserved 19 Figure 10: PowerLogic EM4033 split-core 0.333V curre nt transformer 3 1 2 T H IS SI D E T OWAR DS S O UR C E 4 5 Legend: 1 Source 2 Energy ow 3 Load 4 X1 5 X2 DANGER[...]

  • Page 28

    PowerLogic TM Series EM4000 930-134-01-A.00 Installation Guide 11/2013 20 ©2013 Schneider Electric All Rights Reserved Figure 11: PowerLogic EM4080 mA current tran sformer Installing the CTs on the PowerLogic EM4033 an d PowerLogic EM4080 Do not apply power until you have made th ese connections and followed all of the instructions below: • Conn[...]

  • Page 29

    930-134-01-A.00 PowerLogic TM Series EM4000 11/2013 Installation Guide ©2013 Schneider Electric All Rights Reserved 21 1. Connect the 50-pin connecto r to the PowerLogic connector located at the bottom side of the unit, and secu re it in place with the retaining clips. 2. Feed the free end of the cable through the bottom left of the mete r enclosu[...]

  • Page 30

    PowerLogic TM Series EM4000 930-134-01-A.00 Installation Guide 11/2013 22 ©2013 Schneider Electric All Rights Reserved To connect the 5A CT to the converter on the PowerLogic EM40 80, follow these steps: 1. Connect the X1 lead of the 5A CT to the shorting device. 2. Connect the X2 lead of the 5A CT to the shorting device. 3. Connect the X1 lead (r[...]

  • Page 31

    930-134-01-A.00 PowerLogic TM Series EM4000 11/2013 Installation Guide ©2013 Schneider Electric All Rights Reserved 23 Figure 12: PowerLogic EM4080 5A CT connection to converter 7 6 8 11 3 4 1 2 5 10 12 9 Legend: 1 Shor ting block 2 X2 3 Energy ow 4 5A C T 5 X1 6 Red (X1) 7 5A Con ver ter 8 X1 to 25-pair cable 9 X2 to 25-pair cable 10 Enclosure[...]

  • Page 32

    PowerLogic TM Series EM4000 930-134-01-A.00 Installation Guide 11/2013 24 ©2013 Schneider Electric All Rights Reserved Table 2: PowerLogic EM4000 meter CT color pair identification 1-phase, 24 meter points Network- or 1-phase, 12 met er points 3-phase, 8 meter points Meter point ID (meter point #- probe #) Connect X1 CT lead to: Connect X2 CT lead[...]

  • Page 33

    930-134-01-A.00 PowerLogic TM Series EM4000 11/2013 Installation Guide ©2013 Schneider Electric All Rights Reserved 25 Connecting the Communications Connections for communication s using the Ethernet port or Modbus RTU port are described in this section. Connecting the Ethernet Cable If the Ethernet port is used to report dat a, an RJ45 patch cabl[...]

  • Page 34

    PowerLogic TM Series EM4000 930-134-01-A.00 Installation Guide 11/2013 26 ©2013 Schneider Electric All Rights Reserved Connecting Pulse Inputs Each PowerLogic meter has two pulse inputs that can be used to count and repor t pulses gene rated by another meter (pulsing device). Connect the output of the pulsing device to one of the two puls e input [...]

  • Page 35

    930-134-01-A.00 PowerLogic TM Series EM4000 11/2013 Installation Guide ©2013 Schneider Electric All Rights Reserved 27 Display Navigation The PowerLogic EM4000 mete r has three buttons to control the information presented on the LCD. The display has a normal and a dia gnostics mode. The PowerLogic EM4000 meter starts in nor mal mode, an d enters d[...]

  • Page 36

    PowerLogic TM Series EM4000 930-134-01-A.00 Installation Guide 11/2013 28 ©2013 Schneider Electric All Rights Reserved • Default gateway • PPP user name • Phone number • AT command string • Alternate phone number • Unit serial number • Firmwar e build number • Ethernet port MAC ad dress • Firmwar e revision • Potential transfor[...]

  • Page 37

    930-134-01-A.00 PowerLogic TM Series EM4000 11/2013 Installation Guide ©2013 Schneider Electric All Rights Reserved 29 Figure 14: Installa tion Record (sample shown)[...]

  • Page 38

    PowerLogic TM Series EM4000 930-134-01-A.00 Installation Guide 11/2013 30 ©2013 Schneider Electric All Rights Reserved Maintenance Do not perform any operation or mainten ance pr ocedures that are not described in this product documentation. Visually i nspect the equipm ent yearly and ensure it is free of dust or other particles. If nece ssary, wi[...]

  • Page 39

    930-134-01-A.00 PowerLogic TM Series EM4000 11/2013 Installation Guide ©2013 Schneider Electric All Rights Reserved 31 Regulatory Compliance The PowerLogic EM4000 mete r must be installed by a qualified electrician with knowledge of local installation regulations. Initial installation of the unit, and any subsequent modificatio n to the unit, must[...]

  • Page 40

    PowerLogic TM Series EM4000 930-134-01-A.00 Installation Guide 11/2013 32 ©2013 Schneider Electric All Rights Reserved Table 4: Graphical symbols that appea r on equipment Symbol Description Indicate s the supply wire protec tive earth, also known as chassis ground, for the primary gr ound. This symbol indicates a replaceable fuse.[...]

  • Page 41

    930-134-01-A.00 PowerLogic TM EM4000 Series 11/2013 Index ©2013 Schneider Electric All Rights Reserved 33 English Index Numerics 347V installation typical three-pha se configuration 10 5A converters and current transformers install 21 5A current transformers install 25 A audience 1 C compliance electrical safety 5 connect Modbus 25 control voltage[...]

  • Page 42

    PowerLogic TM EM4000 Series 930-134-01-A.00 Index 11/2013 ©2013 Schneider Electric All Rights Reserved 34 English meter 2 S sense voltage meter 2 sense voltage and control voltage cable in stallation wye and delta service 11 servicing equipment 31 site planning 6 site preparation lighting 7 power 7 start-up sequence 26 U usage environment meter 2 [...]

  • Page 43

    [...]

  • Page 44

    PowerLogic TM Series EM4000 High-Density Meter Installation Guide Schneider Electric 35 rue Joseph Monier 92500 Rueil-Malmaison, France www.schneider-electric.com 930-134-01-A.00 11 /2013 ©2013 All Rights Reserved PowerLogic is a trademark or regi stered trademar k of Schneider Electric in France, the USA and other countries. Ot her trademarks use[...]