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SAINT-GOBAIN PFD1 manual

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Table of contents for the manual

  • Page 1

    PFD1/PFS1 – OPERATING INSTRUCTIONS INDEX DATE N° 03 27/09/01 DC01020US PUMP PFD1/PFS1 OPERATING INSTRUCTIONS SAINT - GOBAIN PERFORMANCE PLASTICS ASTI SAINT - GOBAIN PERFORMANCE PLASTICS ASTI (Headquarters) (Factory) 41, boulevard des Bouvets E.A.D.A.C. des Berthilliers F - 92741 NANTERRE CEDEX F - 71850 CHARNAY LES MACON Tel: 33. (0) 1.55.68.59.[...]

  • Page 2

    PFD1/PFS1 – OPERATING INSTRUCTIONS INDEX DATE N° 03 27/09/01 DC01020US INDEX Page I – General 2 I.1 – Introduction I.2 – Materials I.3 – Operation description I.4 – Pump Data II – Quick checklist 2 II.1 – Shipment II.2 – Reception III – Installation and operation 3 III.1 – Testing III.2 – Set up III.3 – Connections III.3.[...]

  • Page 3

    PFD1/PFS1 – OPERATING INSTRUCTIONS INDEX DATE N° 03 27/09/01 DC01020US 2 /11 Thank you for selecting a SAINT - GOBAIN PERFORMANCE PLASTICS ASTI model PFD1 AstiPure™ pump, series 2 (or PFS1: slurry applications). I – General I.1 – Introduction The Model PFD/PFS is a pneumatically operated TEFLON ® pump. There are no internal or external me[...]

  • Page 4

    PFD1/PFS1 – OPERATING INSTRUCTIONS INDEX DATE N° 03 27/09/01 DC01020US 3 /11 II.2 – Reception U pon receipt of the pump, please check that: • The carton has not been damaged in transit. If there is any visible damage, immediately contact the carrier. • The pump is not damaged. If there are signs of damage, you should report this immediatel[...]

  • Page 5

    PFD1/PFS1 – OPERATING INSTRUCTIONS INDEX DATE N° 03 27/09/01 DC01020US 4 /11 III.3.2 – Fluid connections The pump is self - priming. The inlet is at the bottom and the outlet at the top. Two optional fittings are available: • PFD1 210 or PFS1 210 : pump is supplied with flared fittings suitable for 3/8”x1/2” (10x13 mm) TEFLON ® tube. Th[...]

  • Page 6

    PFD1/PFS1 – OPERATING INSTRUCTIONS INDEX DATE N° 03 27/09/01 DC01020US 5 /11 IV.4 – Applications The PFD/PFS pump is a volumetric pump. The stroke volume is dependent on the flow rate and discharge pressure. In order to know the precise flow rate of the pump, a paddle wheel flow transmitter can be fitted on outlet. For PFD1/PFS1 the part numbe[...]

  • Page 7

    PFD1/PFS1 – OPERATING INSTRUCTIONS INDEX DATE N° 03 27/09/01 DC01020US 6 /11 If the pump starts, check that the following was not the cause: • The air/nitrogen connections (See III.3.1), • The air/nitrogen quality, • Has the pump been serviced correctly? (See V.2 Preventive maintenance). Before d ismantling the pump check the following: ?[...]

  • Page 8

    PFD1/PFS1 – OPERATING INSTRUCTIONS INDEX DATE N° 03 27/09/01 DC01020US 7 /11 VI.1 – How to dismantle Before dismantling the pump, refer to the Maintenance schedule V.1, and proceed as follows: • Disconnect the air/nitrogen supply, • Remove the inlet and outlet connections (beware of any chemical droplets remaining on the inside), • Rinse[...]

  • Page 9

    PFD1/PFS1 – OPERATING INSTRUCTIONS INDEX DATE N° 03 27/09/01 DC01020US 8 /11 VI.3.3 – Replacing the central shaft and shaft composite rings Follow the same steps described in V1.3.2 until 8) then: 9) Remove the central shaft (P/N 2615, Mark D), 10) Remove the plastic caps (P/N 1028), 11) Remove the C - PEEK plate screws (P/N 2729) and the ring[...]

  • Page 10

    PFD1/PFS1 – OPERATING INSTRUCTIONS INDEX DATE N° 03 27/09/01 DC01020US 9 /11 • Squeeze the sleeve into a “ bean ” shape, then insert it in the sleeve insertion tool P/N 2680 (Figure 4): • While holding the O.ring positioning tool (P/N 1641) against the plate, place the sleeve insertion tool (P/N 2680) into the other side and use the push[...]

  • Page 11

    PFD1/PFS1 – OPERATING INSTRUCTIONS INDEX DATE N° 03 27/09/01 DC01020US 10 /11 • Use the pick (P/N 1643) to correctly position the sleeve in its groove. Be careful not to damage the sleeve (Figure 7): • Repeat this operation for the 4 sets of rings. 15) Fit the plates and the body rings (P/N 2706, Mark L) on the core (tighten moderately the s[...]

  • Page 12

    PFD1/PFS1 – OPERATING INSTRUCTIONS INDEX DATE N° 03 27/09/01 DC01020US 11 /11 VI.3.7 – Replacing other parts When dismantling the pump or control unit for service, components found damaged should be replaced. Alternatively, the pump/control unit can be returned to your distributor or SGPPL ASTI for examination, estim ate, and repair. Important[...]

  • Page 13

    PFD1/PF S1 – SPARE PARTS LIST INDEX DATE N° 03 27/09/01 DC01020US SAINT - GOBAIN PERFORMANCE PLASTICS ASTI 41 boulevard des Bouvets F - 92000 NANTERRE Tel: +33 (0) 1.55.68.59.59 Fax: +33 (0) 1.55.68.59.68 http:// www. astipure.com http://www.plastics.saint - gobain.com PUMPS PFD1 (SERIES 2) & PFS1 PART NUMBER DESIGNATION QUANTITY PFD1 210 PF[...]

  • Page 14

    PFD1/PFS1 – MAINTENANCE KITS INDEX DATE N° 03 27/09/01 DC01020US SAINT - GOBAIN PERFORMANCE PLASTICS ASTI 41 boulevard des Bouvets F - 92000 NANTERRE Tel : +33 (0)1.55.68.59.59 Fax : +33 (0)1.55.68.59.68 http:// www.astipure .com http://www.plastics.saint - gobain.com PUMP PFD1 (SERIES 2) – MAINTENANCE KITS PART NUMBER DESIGNATION QUANTITY AIR[...]

  • Page 15

    REFER ENCE IN DICE Dessinépar: Endated u: DESIGN ATION j.Be ASTIPURE Pump1 APP1REF 03 SAINT-GOBAINPERFORMANCEPLASTICSAS TI 41BoulevarddesBouvets 92000Nanterre-France Tel:+33(0)155685959 Fax:+33(0 )155685968 http://www.as tipure.com TM  24/09/01 V?[...]

  • Page 16

    PART NUMBERS TABLE Piloting Fluid Size Connec- tion Sealing Option AB CD E F G H I J K L M PF (standard) 1 2701 2709 2728 2615 2613 2745 2739 2711 7145 2706 MS11013 PR 1 2826 2827 2828 2829 PO 1 2826 2827 2828 2829 D 1 S 1 2613S 2711A 210 2559A 221 2560A K 2745K 2739K Z P/N + "Z" 2706T F 2701F A : Shuttle valve B : Bladed plate C : Tapped[...]

  • Page 17

    REFERENCE IN DICE S S S SG G G GP P P PP P P PL L L L A A A AS S S ST T T TI I I I 41 Boulevard des Bouvets F-92741 N anterre Cedex FRANCE Tel: +33 (0)1 55 68 59 59 Fax: +33 (0 )1 55 68 59 68 Dessiné par: Validé par: DATE: DESIGNATION FM 02/05/00 Pum p ASTIPURE 1 APP 1 EX T 00 134.8mm 5.31" 260.4mm 10.25" 90mm 3.54" 7mm .28" ?[...]

  • Page 18

    AstiPure™ PFD1 / PFS1 pump flow rate characteristics 0 0,5 1 1,5 2 2,5 3 3,5 4 4,5 50 150 250 350 450 550 650 750 Flow rate (l/h) Discharge head (bar) Air supply 5 bar Air supply 4 bar Air supply 3 bar Air supply 2 bar[...]

  • Page 19

    REFERENCE INDICE Dessiné par: Validé par: DATE: DESIGNATION FM 09/05/00 ASTIPUR E Pum p 1 APP 1 CAB 00 S S S SG G G GP P P PP P P PL L L L A A A AS S S ST T T TI I I I 41 Boule v ard des Bouv ets F-92741 Nanterre Ced ex FRANCE Tel: +33 (0)1 55 68 59 59 Fax: +33 (0)1 55 68 59 6 8 VANNE DE R EGLAGE VALV E VANNE D' ARRET STOP Ø2.5x4mm Ma x - 6[...]