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ProForm PFSY92080 manual

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Table of contents for the manual

  • Page 1

    ¨ USERÕS MANUAL Model No. PFSY92080 Serial No. The serial number is found in the location shown below . Write the serial number in the space above. CAUTION Read all precautions and instruc- tions in this manual before using this equipment. Save this manu- al for future reference. Serial Number Decal P A TENT PENDING QUESTIONS? As a manufacturer ,[...]

  • Page 2

    2 Important Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Before Y ou Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Assembly . . . . . . . . . . .[...]

  • Page 3

    3 ASSEMBLED DIMENSIONS: Height: 79 in. Width: 38 in. Length: 91 in. Low Pulley Station Foot Plate Leg Lever Butterfly Arms Press Arm Shroud Covering Weight Stack Seat Backrest Thank you for selecting the versatile PROFORM ¨ 920 Home Gym System. The PROFORM ¨ 920 of fers a selection of weight stations designed to develop every major muscle group o[...]

  • Page 4

    4 Note: This introduction will save you more time than it takes to read it! Identifying Parts T o help you identify the small parts used in assem- bly , we have included a P ART IDENTIFICA TION CHART located in the center of this manual. Place the chart on the floor or work table and use it to quickly identify different parts as you open the pack- [...]

  • Page 5

    1. Before beginning, make sure that you have read and understood the information on page 4. Locate and open the parts bag labeled ÒFRAME ASSEMBL Y . Ó Press a 2Ó Square Inner Cap (24) into each end of the Stabilizer (5). Insert two 3/8Ó x 2 3/4Ó Carriage Bolts (20) up through the holes in the Stabilizer and place it flat on the floor . 1 2. Pr[...]

  • Page 6

    5. Slide the Press Upright (3) onto the indicated 5/16Ó x 2 1/2Ó Carriage Bolts (22) in the Press Base (4). T ighten a 5/16Ó Nylon Locknut (68) onto each Carriage Bolt. Note: The Press Upright (3) must be leaning towards the center of the unit with the two brackets oriented as shown. 5 6 6. Slide the Butterfly Upright (2) onto the indicated 5/16[...]

  • Page 7

    7. Position two W eight Bumpers (19) over the indicated holes in the Stabilizer (5). Insert both Weight Guides (23) through the Weight Bumpers (19) and the holes in the Stabilizer (5 ). See the inset drawing. Press two Round Weight Inserts (76) into the indicated holes in each Weight (26). Make sure the large pin groove is pointed downward, as show[...]

  • Page 8

    8 13. Press Arm AssemblyÑLocate and open the parts bag labeled ÒARM ASSEMBL Y .Ó Press a 2Ó Square Inner Cap (24) into the top of each arm on the Press Frame (12). Lubricate the 1/2Ó x 9 1/2Ó Bolt (59). Slide the Cable Frame (57) in between the arms of the Press Frame (12). Slide both the Cable Frame and the Press Frame onto the T op Frame (1[...]

  • Page 9

    9 16. Butterfly Arm Assembly Press a 2Ó Square Inner Cap (24) into both ends of each Butterfly Arm (80 and 81). Wet the lower end of each Arm with soapy water . Slide a Butterfly Foam Pad (82) onto the lower end of each Arm. 16 14. Press a 2Ó Square Inner Cap (24) into the lower end of each Press Arm (46 and 47). Press a 1Ó Round Inner Cap (88) [...]

  • Page 10

    17 17. Lubricate both axles on the T op Frame (1). Identify the Right Arm (80) and the Left Arm (81) by noting the position of the welded bracket (A) on each Arm. Arm identification is very important for this step. Place a Weld Cover (63) on top of the Right Butterfly Arm (80) in the location shown. Slide the Right Butterfly Arm onto the right axle[...]

  • Page 11

    11 22. Remove the 3/8Ó Nylon Jamnut (78) attached to the 3/8Ó x 5Ó Bolt (42) in step 20. Wrap the High Cable (73) around a 3 1/2Ó Pulley (35) in the direction shown. Slide the 3 1/2Ó Pulley (35) and a Cable T rap (44) onto the 3/8Ó x 5Ó Bolt (42) that was inserted into the welded tube on the Cable Frame (57) in step 20. Secure the Pulley (35[...]

  • Page 12

    12 25. Wrap the High Cable (73) around a 3 1/2Ó Pulley (35) in the direction shown. Attach the 3 1/2Ó Pulley (35) to the bracket on the T op Frame (1) with a 3/8Ó x 2Ó Bolt (62) and a 3/8Ó Nylon Locknut (50). 25 1 62 73 50 Bracket 35 26. Thread the bolt at the end of the High Cable (73) a couple of turns into the top of the Weight Tube (77). T[...]

  • Page 13

    13 28. Dis-assemble the second set of Pulley Plates (31). Wrap the Butterfly Cable (97) around one of the 3 1/2Ó Pulleys (35) in the direction shown. Attach the 3 1/2Ó Pulley (35) and a Cable T rap (44) to the Pulley Plates (31) with a 3/8Ó x 2Ó Bolt (62) and a 3/8Ó Nylon Locknut (50). 28 27. Locate the Butterfly Cable (97). It is approximatel[...]

  • Page 14

    14 32. Wrap the Low Cable (72) around a 3 1/2Ó Pulley (35) in the direction shown. Attach the Pulley (35) and a Cable T rap (44) to the lowest of the two holes in the Pulley Plates (31) hang- ing from the High Cable (73). Secure the Pulley and Cable T rap with a 3/8Ó x 2Ó Bolt (62) and a 3/8Ó Nylon Locknut (50). Make sure the Cable T rap is ori[...]

  • Page 15

    15 36. Important: Follow all three Cables from end to end and make sure they rest in the grooves of all Pulleys and that both the Cables and the Pulleys move smoothly . Unscrew the cable bolt at the end of the High Cable (73) from the Weight Tube (77). Thread the 1/2Ó Plain Nut (40) partway onto the cable bolt. Slide a 1 1/2Ó Flat W asher (100) o[...]

  • Page 16

    16 38. Attach one Backrest (41) to the Butterfly Backrest Frame (15) with two 1/4Ó x 3/4Ó Screws (17). Unscrew the handle on the Adjustment Knob (99) until it is loose. Pull out the handle as far as it will go and slide the Butterfly Backrest Frame (15) into the slot in the Butterfly Upright (2). Release the handle and let the Knob snap into one [...]

  • Page 17

    17 41. Press two 3/4Ó Round Inner Caps (34) into each Pad T ube (28). Insert one Pad T ube (28) into the Butterfly Seat Frame (1 1). Slide a Foam Roller (30) onto each end of the Pad T ube. Insert the other Pad T ube (28) into the Leg Lever (29). Slide a Foam Roller (30) onto each end of the Pad T ube. 41 34 30 28 30 34 11 29 Miscellaneous Assembl[...]

  • Page 18

    18 44 44. The decal shown below has been attached to the home gym system in the two locations shown. If a decal is missing or illegible, please call our customer hotline at the number on the front cover to order a replacement decal. Apply the new decal in the appropriate location. LEG LEVER 45. Make sure that all parts have been properly tightened.[...]

  • Page 19

    19 Cable Diagram The Cable Diagrams below show the proper routing of the Butterfly Cable (97), the High Cable (73) and the Low Cable (72). The numbers show the correct route for each cable. Make sure the Cables are routed correctly , that the Pulleys move smoothly and that the Cable T raps do not touch or bind the Cables. Incorrect cable routing ca[...]

  • Page 20

    20 Attaching the Lat Bar or Row Bar to the High Pulley Station Attach the Lat Bar (61) to the High Cable (73) with a Cable Clip (69). For some exercises, the Chain (67) should be attached between the Lat Bar and the High Cable with two Cable Clips. Adjust the length of the Chain between the Lat Bar and the High Cable so the Lat Bar is in the correc[...]

  • Page 21

    Adjusting the Position of the Press Backrest for Row Exercises Unscrew the handle on the Adjustment Knob (99) until it is loose. Pull out the handle as far as it will go and tilt the Press Backrest (41) in or out to the desired position. Release the handle and let the Knob snap into one of the adjustment holes in the bracket on the Press Backrest F[...]

  • Page 22

    22 Arm Press Lower Pulley Upper Butterfly Weight Row Leg Ext. Pulley Arms Plates (lbs.) (lbs.) (lbs.) (lbs.) To p 13 7 12 6 1 29 19 21 18 2 43 30 32 32 3 57 42 45 44 4 74 52 58 56 5 87 64 68 70 6 106 75 76 84 7 126 86 87 96 8 136 96 98 106 9 151 109 1 1 1 120 10 164 120 122 132 11 173 128 134 144 12 189 140 145 152 13 202 149 154 164 14 215 162 167[...]

  • Page 23

    Ordering Replacement Parts Limited W arranty T o order replacement parts, simply call our Customer Service Department toll-free at 1-800-999-3756, Monday through Friday , 6 a.m. until 6 p.m. Mountain T ime (excluding holidays). T o help us assist you, please be pre- pared to give the following information: 1. The MODEL NUMBER of the product (PFSY92[...]

  • Page 24

    23 Additional slack can be removed by moving one or both of the 3 1/2Ó Pulleys (35) attached to one or both sets of Pulley Plates (31). T o move one Pulley , unscrew the 3/8Ó Nylon Locknut (50) and the 3/8Ó x 2Ó Bolt (62). Remove the Cable T rap (44) and Pulley (35) from the Pulley Plates (31). Re-attach the Pulley and Cable T rap to the approp[...]

  • Page 25

    1 3/4Ó Square Inner Cap (21) 3/4" Round Inner Cap (34) 3/4Ó Retaining Ring (86) 1" Round Inner Cap (88) 5/8Ó x 1/2Ó Bushing (32) 3/4Ó Dome Cap (75)Ñ2 2" Square Inner Cap (24) 1" x 2Ó Inner Cap (43) Cable Clip (69)[...]

  • Page 26

    3/8" Nylon Locknut (50) 3/8" Nylon Jam Nut (78) 5/16" Nylon Jamnut (25) 5/16" x 2 1/2" Bolt (45) 5/16" Nylon Locknut (68) #8 x 1Ó Black Screw (7) 1/4" x 1 3/4" Screw (49) #10 Flat W asher (92) 5/16" x 2 1/2" Carriage Bolt (22) 5/16" x 2 3/4" Bolt (60) #10 x 3/4Ó Black Screw (91) #10 Lock[...]

  • Page 27

    Note: Ò#Ó indicates a non-illustrated part. Specifications are subject to change without notice. 1 1 T op Frame 2 1 Butterfly Upright 3 1 Press Upright 4 1 Press Base 5 1 Stabilizer 6 1 Leg Lever Bumper 7 1 #8 x 1Ó Black Screw 8 1 Butterfly Base 9 1 Locking Knob 10 1 Ankle Strap 1 1 1 Butterfly Seat Frame 12 1 Press Frame 13 2 Seat 14 4 Plastic [...]

  • Page 28

    32 32 78 55 74 55 68 45 17 6 7 17 11 29 13 41 15 17 17 2 68 68 22 22 68 68 8 24 68 68 50 18 3 38 24 22 22 4 78 55 54 55 35 47 46 1 18 50 50 24 24 42 35 35 50 85 79 50 62 35 31 35 50 62 44 62 48 35 68 20 20 50 50 50 50 17 17 13 36 49 41 68 68 35 19 19 5 79 69 18 44 65 34 28 30 34 28 30 34 34 30 30 18 21 24 83 84 84 80 24 82 24 82 81 24 24 91 91 95 9[...]