ProForm PFSY74490 manual

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Table of contents for the manual

  • Page 1

    ® USER’S MANUAL Model No. PFSY74490 Serial No. The serial number is found in the location shown below . Write the serial number in the space above. CAUTION Read all precautions and instruc- tions in this manual before using this equipment. Save this manu- al for future reference. Serial Number Decal QUESTIONS? As a manufacturer , we are com- mit[...]

  • Page 2

    2 Important Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Before Y ou Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Assembly . . . . . . . . . . .[...]

  • Page 3

    3 ASSEMBLED DIMENSIONS: Height: 75 in. Width: 78 in. Depth: 58.5 in. Low Pulley Station Ab Pulley Station Curl Pad Press Arms Seat Butterfly Arms W ARNING DECAL W ARNING DECAL Weight Stack Thank you for selecting the versatile PROFORM ® 920Ci weight system. The 920Ci of fers a wide selec- tion of weight stations designed to develop every major mus[...]

  • Page 4

    4 Assembly Frame Assembly Y ou will begin by assembling the base and the upright frames that serve as the skeleton of the equipment. Arm Assembly Next you will assemble the press and butterfly arms that you operate while you are exercising. Cable Assembly During this stage you will attach the cables and pulleys that connect the moving arms with eac[...]

  • Page 5

    1. Before beginning, make sure that you have read and understood the information on page 4. Open the parts bag labeled “FRAME ASSEMBL Y .” Press a 2” Square Inner Cap (28) into each end of the Butterfly Base (4) and into the indicated locations on the Weight Base (5). Insert four 5/16” x 2 1/2” Carriage Bolts (92) and a 3/8” x 3 3/4” [...]

  • Page 6

    6. Place the bracket on the lower end of the Butterfly Upright (1) over the indicated 5/16” x 2 1/2” Carriage Bolts (92) in the Butterfly Base (4). Hand tighten two 5/16” Nylon Locknuts (64) onto the Bolts. Do not tighten the Nylon Locknuts yet. 6 6 64 1 4 92 5. Place the bracket on the lower end of the Press Upright (2) over the indicated 5/[...]

  • Page 7

    7 10. Press three 2” Square Inner Caps (28) into the Butterfly T op Frame (33). Attach the Butterfly T op Frame (33) to the brackets on the Butterfly Upright (1) and the Weight T op Frame (66) with four 5/16” x 2 3/4” Bolts (89), two Support Plates (94), and four 5/16” Nylon Locknuts (64). 10 28 94 94 1 66 28 28 33 64 64 89 89 9. Place the [...]

  • Page 8

    8 13. Attach the Butterfly Seat Frame (14) to the Butterfly Upright (1) with two 5/16” x 2 3/4” Bolts (89), two 5/16” W ashers (36), and two 5/16” Nylon Locknuts (64). Do not tighten the Nylon Locknuts yet. 13 89 36 1 14 64 12. Attach the W eight Guides (15) to the Weight T op Frame (66) with four 3/8” x 3 3/4” Bolts (59), four 3/8” F[...]

  • Page 9

    9 16 28 41 63 80 28 3 62 2 28 64 36 36 6 7 89 92 64 89 15 15. Press a 2” Square Inner Cap (28) into the Press Seat Frame (7). Slide the Press Seat Frame (7) onto the indicated 5/16” x 2 1/2” Carriage Bolts (92) in the Press Base (6). Hand tighten two 5/16” Nylon Locknuts (64) onto the Bolts. Do not tighten the Nylon Locknuts yet. Attach the[...]

  • Page 10

    10 20. Press a 2” Square Inner Cap (28) into each end of the Right Butterfly Arm (1 1). Wet the lower end of the Arm with soapy water and slide a Butterfly Foam Pad (29) onto it. Lubricate the indicated axle on the Butterfly T op Frame (33). Orient the Right Butterfly Arm (1 1) as shown and slide it onto the axle. Secure the Butterfly Arm with tw[...]

  • Page 11

    11 23. Remove both 3 1/2” Pulleys (24) and the Cable T raps (25) from one set of pre-assembled Pulley Plates (23). Wrap the Butterfly Cable (73) around a 3 1/2” Pulley (24) in the direction shown. Attach the Pulley and the Cable T rap (25) to the top hole in the Pulley Plates (23) with a 3/8” x 2” Bolt (54) and a 3/8” Nylon Locknut (50). [...]

  • Page 12

    12 27. Remove both 3 1/2” Pulleys (24) from the second set of pre-assembled Pulley Plates (23). Wrap the Ab Cable (74) around a 3 1/2” Pulley (24) in the direction shown. Attach the Pulley and a Cable T rap (25) to the top hole in the two Pulley Plates (23) with a 3/8” x 2” Bolt (54) and a 3/8” Nylon Locknut (50). Make sure the Cable T ra[...]

  • Page 13

    13 32. Wrap the Ab Cable (74) around a 4 1/2” Pulley (102) in the direction shown. Attach the Pulley inside the indicated bracket on the Weight T op Frame (66) with a 3/8” x 2” Bolt (54) and a 3/8” Nylon Locknut (50). 31. Wrap the Ab Cable (74) around a 3 1/2” Pulley (24). Attach the Pulley to the bracket on the Weight Base (5) with a 3/8[...]

  • Page 14

    14 35. Wrap the Low Cable (75) around a 3 1/2” Pulley (24). Attach two 3 1/2” Pulleys (24) and two Cable T raps (25) to the Butterfly Upright (1) with a 3/8” x 5” Bolt (108) and a hand tightened 3/8” Nylon Locknut (50) as shown. Do not tighten the Nylon Locknut before step 37. 35 75 108 24 24 25 50 25 1 36. Wrap the Low Cable (75) over a [...]

  • Page 15

    15 37. Remove the indicated 3/8” Nylon Locknut (50) and 3 1/2” Pulley (24). Wrap the Low Cable (75) around the Pulley in the direction shown. Reattach the Pulley and tighten the Nylon Locknut. Make sure the Cable is routed exactly as shown and that the Cable T rap (25) is oriented to hold the Cable in place. 37 24 50 25 75 38. Attach the end of[...]

  • Page 16

    16 41 25 72 48 59 63 41. W rap the High Cable (72) around a 3 1/2” Pulley (24). Attach the Pulley and a Cable T rap (25) to the indicat- ed hole in the Press Upright (2) with a 3/8” x 3 3/4” Bolt (59), a 3/8” Flat W asher (48), and a 3/8” Nylon Jam Nut (63). Make sure the Cable T rap is oriented as shown. 2 42. Wrap the High Cable (72) ar[...]

  • Page 17

    17 45. Route the High Cable (72) through the opening in the Press Frame (8). Wrap the High Cable around a 3 1/2” Pulley (24). Attach the Pulley and a Cable T rap (25) to the lower hole in the Press Upright (2) with a 3/8” x 3 3/4” Bolt (59), a 3/8” Flat W asher (48), and a 3/8” Nylon Jam Nut (63). Make sure that the Cable T rap is oriente[...]

  • Page 18

    49. Wrap the High Cable (72) around a 3 1/2” Pulley (24) as shown. Attach the Pulley , a Cable T rap (25), and an Angle Spacer (103) to the 3/8” x 4” Carriage Bolt (104) in the Press Base (6). Make sure the Angle Spacer is angled exactly as shown. Secure the Pulley with a 3/8” Nylon Jam Nut (63). Make sure the Cable T rap is oriented as sho[...]

  • Page 19

    19 53. Open the parts bag labeled “SEA T ASSEMBL Y .” Press a 1” x 2” Inner Cap (83) into each end of a Backrest Adjustment Frame (70). Press a 1 1/4” Square Inner Cap (35) into the indicated tube on the Backrest Adjustment Frame. Identify the Butterfly Backrest (12); it has only two holes in the back. Attach the Butterfly Backrest to the[...]

  • Page 20

    20 56. Press a 1” x 2” Inner Cap (83) into each end of a Backrest Adjustment Frame (70). Press a 1 1/4” Square Inner Cap (35) into the tube on the Backrest Adjustment Frame. Insert a 1/4” x 1 1/2” Carriage Bolt (101) into the cen- ter hole in a Seat Plate (65). Attach the Seat Plate to the Press Backrest (99) with two 1/4” x 3/4” Bolt[...]

  • Page 21

    60. Remove the pre-assembled 1/4” x 5/8” Screws (95) from the Weight Base (5). Attach the Right and Left Shrouds (34, 109) to the brackets on the Weight Base (5) with the 1/4” x 5/8” Screws (95). Repeat steps 59 and 60 to attach the other set of shrouds (not shown) over the other weight stack. 61 22 55 20 21 55 22 61. Attach the Press Plate[...]

  • Page 22

    22 Cable Diagrams The cable diagrams below and on the next page show the proper routing of the Butterfly Cable (73), the Ab Cable (74), the Low Cable (75), and the High Cable (72). The numbers show the correct route for each Cable. Make sure that the Cables are routed correctly , that the pulleys move smoothly , and that the cable traps do not touc[...]

  • Page 23

    23 High Cable (72) 11 3 8 4 5 7 10 12 13 1 2 14 6 9[...]

  • Page 24

    24 Adjusting the Butterfly Backrest, Butterfly Seat, or Press Backrest T o adjust the Press Backrest (99), loosen the Adjustment Knob (78) by turning it counterclockwise. Pull the Knob and slide the Backrest forward or backward as needed. Release the Adjustment Knob and snap it into one of the holes in the Backrest Adjustment Frame (70). Retighten [...]

  • Page 25

    25 B. Remove the 3 1/2” Pulley (24) and the Cable Trap (25) from a set of Pulley Plates (23). Re-attach the Pulley and the Cable T rap to the inner hole in the Pulley Plates with the 3/8” x 2” Bolt (54) and the 3/8” Nylon Locknut (50). Note: If the Cable is still too loose after moving a Pulley , repeat the process with another Pulley . 23 [...]

  • Page 26

    26 Bolt 68 17 71 64 74 72 97 60 C. The bolt on the Ab Cable (74) and the High Cable (72) that are attached to the weight stacks can also be used to tighten the cables. Remove the “U”-Bracket (97) from the Short Weight T ube (17). T ighten the 1/4” Nylon Locknut (68) onto the bolt on the end of the Ab Cable (74) two turns. Re-attach the “U?[...]

  • Page 27

    27 The chart below shows the approximate weight resistance at each exercise station. “T op” refers to the 6 lb. top weight; the other numbers refer to the 12.5 lb. weight plates. Note: The actual resistance at each station may vary due to differences in individual weight plates as well as friction between the cables, pulleys, and weight guides.[...]

  • Page 28

    3/8" Nylon Locknut (50) 5/16" Nylon Locknut (64) 1” T ap Screw (80) 1/4" Flat W asher (71) 3/8" Flat W asher (48) 1/4" x 3/4" Bolt (49) 1/4" x 2 1/2" Bolt (79) 1/4" Nylon Locknut (68) 5/16" W asher (36) 5/16" x 2 3/4" Bolt (89) 5/16" x 2 1/2" Carriage Bolt (92) 1/4" x 2 1/[...]

  • Page 29

    3/8" x 3 1/2" Bolt (56) 3/8" x 2 3/4" Bolt (46) 3/8" x 3 3/4" Bolt (59) 3/8" x 2 1/2" Bolt (53) 3/8" x 3 1/4" Bolt (62) 3/8" x 2" Bolt (54) 3/8" x 1" Bolt (84) 3/8" x 1 3/4" Bolt (57) 3/8" x 4" Carriage Bolt (102) 3/8" x 3 3/4" Carriage Bolt (85) 3/8[...]

  • Page 30

    1" Inner Cap (76) Retainer Ring (31) 1" Round Outer Cap (38) 1” x 2" Inner Cap (83) 1 1/4" Square Inner Cap (35) 3/4" Round Inner Cap (43) 2" Square Inner Cap (28)[...]

  • Page 31

    Part List—Model No. PFSY74490 R0401A Key No. Qty . Description Key No. Qty . Description 1 1 Butterfly Upright 2 1 Press Upright 3 1 Butterfly Front Leg 4 1 Butterfly Base 5 1 Weight Base 6 1 Press Base 7 1 Press Seat Frame 8 1 Press Frame 9 1 Press T op Frame 10 1 Left Butterfly Arm 1 1 1 Right Butterfly Arm 12 1 Butterfly Backrest 13 2 Seat 14 [...]

  • Page 32

    99 59 24 98 48 59 106 105 28 92 28 89 25 24 104 63 103 92 25 24 59 13 48 63 28 28 50 50 97 21 19 74 60 60 28 89 94 50 24 85 25 24 63 75 54 92 4 25 24 92 30 30 43 75 50 63 24 50 24 56 52 50 56 100 64 78 64 14 59 36 36 24 47 74 50 50 24 78 24 89 30 30 43 42 43 64 36 40 3 71 71 35 82 71 82 82 83 71 70 35 12 83 89 28 33 59 48 59 64 64 64 64 26 26 102 1[...]

  • Page 33

    Ordering Replacement Parts Limited W arranty T o order replacement parts, call our Customer Service Department toll-free at 1-800-999-3756, Monday through Friday , 6 a.m. until 6 p.m. Mountain T ime (excluding holidays). T o help us assist you, please be prepared to give the following information: • The MODEL NUMBER of the product (PFSY74490) •[...]