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ParaBody 445104 manual

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Table of contents for the manual

  • Page 1

    445104 425 SECOND ST ACK OPTION Part # 6865201 Revision: 2/15/00 1 ASSEMBL Y INSTRUCTIONS[...]

  • Page 2

    IMPOR T ANT NOTES Please note: T ools Required for Assembly * Thank you for purchasing the Parabody 445104 Second Stack Option. Please read these instructions thoroughly and keep them for future reference. This product must be assembled on a flat, level surface to assure its proper function. * Rubber mallet or hammer * 3/4” wrench * 9/16” wrenc[...]

  • Page 3

    STEP 2 FIGURE 2 FIGURE 1 STEP 1 • REMOVE the four 3/8” X 1” BUTTON HEAD CAP SCREWS from the top of the front SHROUD & rear SHROUD. See FIGURE 1. 3/8” X 1” BUTTON HEAD CAP SCREW PA R T # 6523401 6266001 6375902 6714601 6747501 3116101 6214401 3108002 3117401 3102501 KEY 1 2 3 4 5 6 7 8 9 10 QTY 2 1 2 1 1 1 1 2 4 1 PA RT # 3102909 64803[...]

  • Page 4

    STEP 3 FIGURE 3 4 • Unscrew the threaded ends of the HEAD PLA TE CABLE from the WEIGHT ST ACK SHAFT & the D-RING and remove HEAD PLA TE CABLE. The HEAD PLA TE CABLE will be used later . See FIGURE 3. (NOTE: Remove pulleys for ease of removal.) HEAD PLA TE CABLE (67250) D-RING 0 1 2 34 5 6 1/2 1/2 1/2 1/2 1/2 1/2[...]

  • Page 5

    5 PRESS CABLE (67249) STEP 4 • Remove the PRESS CABLE (67249) from the KEYHOLE CLEVIS and ELASTIC CORD. (NOTE: The LA T or LEG EXT CABLE can be moved over one hole on the D-RING so the KEYHOLE CLEVIS are evenly spaced .) FIGURE 4 ELASTIC CORD D-RING KEYHOLE CLEVIS • Discard the KEYHOLE CLEVIS and ELASTIC CORD. FIGURE 5 STEP 5 • (NOTE: If the [...]

  • Page 6

    6 STEP 6 FIGURE 6 • Assemble the previously removed 2” PULLEY to the bracket on the TOP BOOM using one 3/8 X 1” BOL T (1 1), one previously remov ed 3/8” W ASHER, and one previously removed 3/8” LOCK NUT . See FIGURE 6. • (NOTE: STEP 6 is only if the 435101 LEG PRESS OPTION is installed otherwise proceed to STEP 7.) • Assemble the pre[...]

  • Page 7

    FIGURE 8 STEP 8 • Discard the two 3/8 X 1/2” SP ACERS. • Remove two 2” PULLEYS (5) to the rear bracket on the TOP BOOM using one 3/8” THREADED SHAFT (9), two 3/8” W ASHERS, two 3/8” HEX NUTS (8), and two 3/8” LOCK NUTS (7) as shown in FIGURE 8. FIGURE 9 STEP 9 • Position the elastic cords over the 2” PULLEYS as shown in FIGURE 9[...]

  • Page 8

    STEP 10 • Carefully remove and discard the PRESS CABLE as shown in FIGURE 10. PRESS CABLE (67249) FIGURE 10 8 0 1 2 34 5 6 1/2 1/2 1/2 1/2 1/2 1/2[...]

  • Page 9

    9 STEP 1 1 • Route the new PRESS-ST ACK CABLE (5) around the pulleys and l-brackets as shown in STEP 1 1. (Remove pulleys for ease of installation.) 5 5 FIGURE 1 1 FIGURE 12 STEP 12 PRESS-ST ACK CABLE (67475) PRESS-ST ACK CABLE (67475) 5 PRESS- ST ACK CABLE (67475) • T o assemble the PRESS-ST ACK CABLE (5) follow the cable routing as shown and [...]

  • Page 10

    FIGURE 14 STEP 14 • LOOSEN the bolts holding the TOP BOOM to the UPRIGHTS. Bolts will have to be removed to install GUIDE RODS (1). See FIGURE 14. 10 0 1 2 34 5 6 1/2 1/2 1/2 1/2 1/2 1/2 FIGURE 13 • Insert two WEIGHT PLA TE BUSHINGS (17) into the top side of each of the fifteen WEIGHT PLA TES (16) as shown in FIGURE 13. STEP 13 17 16 LOOSEN! TO[...]

  • Page 11

    FIGURE 15 STEP 15 • Insert two GUIDE RODS (1) into the BASE as shown on FIGURE 15. (NOTE: Lubricate GUIDE RODS (1) with silicon or teflon spray available at most hardware stores.) • Slide two 1-1/4 SQ. X 4-7/8” TUBES (3), two 3/4” W ASHERS (15), and two WEIGHT ST ACK CUSHIONS (8) - IN THA T ORDER - down over the GUIDE RODS (1). • SECUREL [...]

  • Page 12

    STEP 16 FIGURE 16 12 • W ith the GUIDE RODS (1) securely held in the TO P BOOM. T ighten all T OP BOOM connections. (NOTE: Make sure the LA T CABLE runs over the top of the bolts in the TOP BOOM.) 0 1 2 34 5 6 1/2 1/2 1/2 1/2 1/2 1/2 TIGHTEN! ( NOTE: Make sure LA T CABLE runs over top of bolts in TOP BOOM.) 1 TIGHTEN! TOP BOOM • CAREFULL Y lift[...]

  • Page 13

    13 HEAD PLA TE CABLE (67250) STEP 17 FIGURE 17 • Screw one of the threaded ends of the previously removed HEAD PLA TE CABLE approximately 1” into the end of the WEIGHT ST ACK SHAFT . See FIGURE 17. WEIGHT ST ACK SHAFT STEP 18 • Screw the other threaded end of the HEAD PLA TE CABLE approximately 1” into the end of the shaft on the D-RING. Se[...]

  • Page 14

    STEP 19 FIGURE 19 14 REAR SHROUD • The rear SHROUD opening must be removed. Apply pressure to the bottom of the SHROUD where the “V” groove is and carefuly remove the weight stack opening on the plastic SHROUD as shown in FIGURE 19. 0 1 2 34 5 6 1/2 1/2 1/2 1/2 1/2 1/2[...]

  • Page 15

    STEP 21 FIGURE 21 FIGURE 20 STEP 20 • SECUREL Y attach the four previously removed 3/8” X 1” BUTTON HEAD CAP SCREWS from the top of the front SHROUD & rear SHROUD. See FIGURE 20. 3/8” X 1” BUTTON HEAD CAP SCREW • SECUREL Y attach the four previously removed 3/8” X 1” BUTTON HEAD CAP SCREWS from the bottom of the front SHROUD &am[...]