Oki 6ex manual

All specifications are subject to change without notice. Approval OKIP AGE 6e/6ex LED Page Printer Maintenance Manual ODA/OEL/INT[...]

PREF A CE This Maintenance Manual describes the field maintenance methods for OKIPAGE 6e and OKIPAGE 6ex LED Page Printers. This manual is written for use by service persons. Please note that you should refer to the Printer Handbook for the handling and operating methods of the equipment.[...]

CONTENTS 1. CONFIGURATION ..................................................................................... 1 - 1 1.1 System Configuration ........................................................................ 1 - 1 1.2 Printer Configuration .......................................................................... 1 - 2 1.3 Optional Configur[...]

3.3.22 Transformer ............................................................................................. 3 - 28 3.3.23 Cassette Guide L ..................................................................................... 3 - 29 3.3.24 Cassette Guide R .................................................................................... 3 - [...]

1. CONFIGURA TION[...]

1 - 1 1. CONFIGURATION 1.1 System Configuration OKIPAGE 6e and OKIPAGE 6ex consist of control and engine blocks in the standard configura- tion, as shown in Figure 1-1. In addition, the options marked with asterisk(*) are available. Figure 1-1 Power Supply and Sensor PCB Electrophotographic Processing Unit Paper Feed Mechanism (First Tray Unit) *OK[...]

1 - 2 1.2 Printer Configuration The printer unit consists of the following hardware components: • Electrophotographic Processor • Paper Feeder • Main Control PCB • Operator Panel (OKIPAGE 6ex Only) • Power Supply Unit • PS Board (OKIPAGE 6ex Only) The printer unit configuration is shown in Figure 1-2. Toner cartridge (consumables) Opera[...]

1 - 3 1.3 Optional Configuration The options shown below are available for use with OKIPAGE 6e and OKIPAGE 6ex. These are available separately from the printer unit. (1) 1MB Memory Expansion Board (OKIPAGE 6e/6ex) (2) SIMM Memory OKIPAGE 6e :1/2/4/8/16 Mbyte OKIPAGE 6ex :1/2/4/8/16/32 Mbyte (3) Legal/Universal Paper Cassette/ Legal/Universal casset[...]

1 - 4 (4) High Capacity Second Paper Feeder (5) Multi-Purpose Feeder[...]

1 - 5 1.4 Specification (1) Type Desktop (2) External dimensions Height 6.3” (160 mm) (excludes protruding Width 12.6” (320 mm) portion) Depth 14.17” (360 mm) (3) Weight 8 kg (4) Developing method Dry electrophotography Exposing method LED stationary head (5) Paper used <Type> • Standard paper – Xerox 4200 (20 lbs) • Application p[...]

1 - 6 (10) Power input 120 VAC +5.5%, –15% 230 VAC +15 %, –15% (11) Power consumption Peak: Approx. 420W Typical operation: Approx. 160W Idle: Approx. 55W Power save mode: Approx. 15W (12) Temperature and humidity During operation: 50 to 90 ° F (10 to 32 ° C) In storage: 14 to 110 ° F (–10 to 43 ° C) (13) Noise During operation: 48 dB (A)[...]

1 - 7 1.5 Safety Standards 1.5.1 Certification Label The safety certification label is affixed to the printer at the location described below. OKIPAGE 6e OKIPAGE 6ex 120V OKIPAGE 6e OKIPAGE 6ex 230V[...]

1 - 8 1.5.2 Warning Label The warning labels are affixed to the sections which may cause bodily injury. Follow the instructions on warning labels during maintenance.[...]

1 - 9 1.5.3 Warning/Caution Marking The following warning and caution markings are made on the power supply board. ENGLISH Heatsink and transformer core present risk of electric shock. Test before touching. FRENCH Le dissipateur thermique et le noyau du transformateur présentent des risques de choc électrique. Testez avant de, manipuler. SPANISH [...]

2. OPERA TION DESCRIPTION[...]

2 - 1 2. OPERATION DESCRIPTION OKIPAGE 6e, OKIPAGE 6ex consists of a Main Control PCB, a power supply/sensor board, a PostScript board (OKIPAGE 6ex), an operator panel and an electrophotographic process mechanism. The soft operator panel is used for operation and status display of OKIPAGE 6e and OKIPAGE 6ex. The operator panel is used for operation[...]

2 - 2 Figure 2-1 OKIPAGE 6e Block Diagram 1MB Memory Board (Option) Charge roller Transfer roller Developing roller Toner supply roller Cleaning roller Heater High voltage generation circuit Heater drive circuit LED Head FAN Drum Motor Registration Motor 1 Chip CPU Reset circuit Low voltage generation circuit AC transformer Toner low sensor Paper o[...]

2 - 3 Figure 2-2 OKIPAGE 6ex Block Diagram PS Board with RAM LocalTalk I/F (RS422 I/F) Charge roller Transfer roller Developping roller Toner supply roller Cleaning roller Heater High voltage generation circuit Heater drive circuit LED Head FAN Drum Motor Registration Motor Resident RAM 1M x 16 DRAM (2MB) 1 Chip CPU Reset circuit Low voltage genera[...]

2 - 4 2.1 Control Board The control board consists of a single chip CPU, Program & Font ROM's, one or two DRAMs, an EEPROM, a host interface circuit, and a mechanism driving circuit. (1) Single chip CPU The single chip CPU is a custom CPU (32-bit internal bus, 16-bit or 32-bit external bus, 25.54 MHz clock with input frequency from a 12.27[...]

2 - 5 (3) DRAM OKIPAGE 6e/6ex The DRAM is a resident memory (OKIPAGE 6e: 1MB(L5C) or 2MB(L5D)/OKIPAGE 6ex: 2MB) used as a buffer, and it stores edited data, image data, DLL data and macro data. OKIPAGE 6ex with PS Board The DRAM is a resident memory (2MB on the OKIPAGE 6ex main board plus 0.5MB on the PS board) used as a buffer, and it stores edite[...]

2 - 6 Figure 2-3 PS Board Block Diagram 2.2 PS Board (OKIPAGE 6ex option) The PS board consists of two Program & Font ROM's, DRAM's, an EEPROM, and a host interface circuit. (1) Program & Font ROM's The Program & Font ROMs store the PostScript Level II program and its fonts. Mask ROM is used for the Program & Font ROM[...]

2 - 7 Figure 2-4 RAM Board Block Diagram 2.3 RAM Board (OKIPAGE 6e/6ex option) The RAM board consists of DRAM's and a SIMM socket. (1) DRAM 1MB of DRAM's reside on the RAM board. (2) SIMM Socket One SIMM socket is mounted on the RAM board. SIMM Socket Resident RAM (1MB)[...]

2 - 8 2.4 Power Supply Board The power supply board consists of an AC filter circuit, a low voltage power supply circuit, a high voltage power supply circuit, heater drive circuit, and photosensors. (1) Low Voltage Power Supply Circuit This circuit generates the following voltages. Output voltage Use +5 V Logic circuit supply voltage +30 V Motor an[...]

2 - 9 Figure 2-5 Outlet sensor Exit roller Heat roller Transfer roller Paper sensor Registration roller Inlet sensor 1 Inlet sensor 2 Toner sensor Paper end sensor Hopping roller Paper running direction The sensor layout diagram is shown in Figure 2-3. Sensing state ON: Paper exists. OFF: No paper exists. ON: A4 or larger OFF: Smaller than A4 ON: P[...]

2 - 10 2.5 Electrophotographic Process 2.5.1 Electrophotographic Process Mechanism This mechanism actuates the printing of image data supplied by the control board on the paper by electrophotographic process. The layout of the electrophotographic process mechanism is shown in Figure 2-6.[...]

2 - 11 Figure 2-6 Paper cassette Outlet sensor lever Back-up roller Cleaning roller Transfer roller Paper sensor lever Inlet sensor lever Registration roller Toner cartridge Developing roller LED head Heat roller Eject roller assy Charge roller Image drum unit Hopping roller[...]

2 - 12 (1) Image Drum Unit The image drum unit consists of a sensitive drum, a charger, and a developer. The unit forms a toner image on the sensitive drum, using a electrostatic latent image formed by the LED head. (2) Registration Motor The registration motor is a pulse motor of 48 steps/rotation, that is two-phase excited by the signal from the [...]

2 - 13 2.5.2 Electrophotographic Process The electrophotographic processing is outlined below. The electrophotographic printing process is shown in Figure 2-7. 1 Charging The surface of the image drum is charged uniformly with a negative charge by applying the negative voltage to the charge roller. 2 Exposure Light emitted from the LED head irradia[...]

2 - 14 Paper eject roller (Face down) Power supply Paper eject roller Paper eject (Face up) Cleaning roller LED head Image data Transfer roller Registration roller Hopping roller Heater roller Power supply Paper tray Doctor blade Power supply (Bias voltage) Toner supply roller Toner cartridge Paper eject Fusing Paper registration Paper supply Back-[...]

2 - 15 PRINT-N Outlet Sensor OFF PRDY-N DM-ON-N RM-ON INSNS OUTSNS-N Feed stop Inlet Sensor OFF Feed start Figure 2-8[...]

2 - 16 2.5.3 Process Operation Descriptions (1) Hopping and Feeding Hopping and feeding motions are actuated by a single registration motor in the mechanism as shown below: The registration motor turning in direction "a" drives the hopping roller. The registration motor turning in direction "b" drives the registration roller. Th[...]

2 - 17 (a) Hopping 1 For hopping, the registration motor turns in direction "a" (CW direction) and drives the hopping roller to advance the paper until the inlet sensor turns on (in this case, the registration gear also turns, but the registration roller is prevented from turning by the one-way bearing). 2 After inlet sensor is turned on [...]

2 - 18 (b) Feeding 1 When hopping is completed, the registration motor turning in direction "b" (CCW direction) drives the registration roller to advance the paper (in this case, the hopping gear also turns, but the hopping roller is prevented from turning by the one-way bearing). 2 The paper is further advanced, synchronization to the pr[...]

2 - 19 (2) Charging Charging is actuated by the application of the DC voltage to the charge roller that is in contact with the image drum surface. The charge roller is composed of two layers, a conductive layer and a surface protective layer, both having elasticity to secure good contact with the image drum. When the DC voltage applied by the power[...]

2 - 20 (3) Exposure Light emitted by the LED head irradiates the image drum surface with a negative charge. The surface potential of the irradiated portion of the image drum drops, forming an electrostatic latent image associated with the image signal. The image drum is coated with an underlayer (UL), a carrier generation layer (CGL), and carrier t[...]

2 - 21 The image roller surface is charged to about –750 V by the contact charge of the charge roller. When the light from the LED head irradiates the image drum surface, the light energy generates positive and negative carriers in the CGL. The positive carriers are moved to the CTL by an electrical field acting on the image drum. Likewise, the n[...]

2 - 22 (4) Developing Toner is attracted to the electrostatic latent image on the image drum surface, converting it into a visible toner image. Developing takes place through the contact between the image drum and the developing roller. 1 As the toner supply roller rotates while rubbing on the developing roller, a friction charge is generated betwe[...]

2 - 23 Note: The bias voltage required during the developing process is supplied to the toner supply roller and the developing roller, as shown in the diagram below. –450 VDC is supplied to the toner supply roller, –300 VDC to the developing roller. Connected and bias supplied when the cover is closed Image drum Base Developing roller Toner sup[...]

2 - 24 (5) Transfer The transfer roller is composed of conductive sponge material, and is designed to get the image drum surface and the paper in a close contact. Paper is placed over the image drum surface, and the positive charge, opposite in polarity to that of the toner, is applied to the paper from the reverse side. The application of a high p[...]

2 - 25 (6) Fusing When the image transfer is completed, the toner image is fused to the paper by heat and pressure as the paper with unfused toner image passes between the heater roller and the back-up roller. The heater roller with Teflon coating incorporates a 400W heater (Halogen lamp), which heats the heat roller. A thermistor which is in conta[...]

2 - 26 (7) Cleaning When the transfer is completed, the residual toner left on the image drum is attracted to the cleaning roller temporarily by static electricity, and the image drum surface is cleaned. (8) Cleaning of rollers The charge, transfer and cleaning rollers are cleaned for the following cases: • Warming up when the power is turned on.[...]

2 - 27 2.6 Paper Jam Detection The paper jam detection function monitors the paper condition when the power is turned on and during printing. When any of the following conditions arises, this function interrupts the printing process. If any of the following errors is encountered, printing can be recovered by removing the jammed paper (by opening th[...]

2 - 28 Paper Feed Timing Chart Hopping Paper feed Paper feed Drum motor Registration motor Paper end sensor Inlet sensor Paper sensor Outlet sensor Jam Monitor Top to top Top to bottom Top to bottom Bottom to bottom Checking for paper form Paper size check (paper width) Monitoring paper input jam Monitoring paper feed jam Monitoring paper feed jam [...]

2 - 29 A4 297.0 252.0 342.0 A5 210.0 165.0 255.0 B5 257.0 212.0 302.0 LETTER 279.4 234.4 324.4 LEGAL 13 330.2 285.2 375.2 LEGAL 14 355.6 310.6 400.6 EXEC 266.7 221.7 311.7 A6 148.0 103.0 193.0 Monarch 190.5 145.5 235.5 COM-9 225.4 180.4 270.4 COM-10 241.3 196.3 286.3 DL 220.0 175.0 265.0 C5 229.0 184.0 274.0 Free 110.0 ~ 355.6 65.0 400.6 Unit : mm [...]

2 - 30 2.7 Cover Open When the stacker cover is opened, the cover open microswitch on the power/sensor board is turned off to cut +5V supply to the high voltage power supply circuit. This results in the interruption of all high-voltage outputs. At the same time, the CVOPN signal is sent to the control board to notify that the microswitch is off, an[...]

2 - 31 2.8 Toner Low Detection • Device The Toner Low Detection device consists of a stirring gear which rotates at a constant rate, a stirring bar and a magnet on the stirring bar. The stirring bar rotation is driven by the link to the protrusion in the stirring gear. • Operation Toner Low is detected by monitoring the time interval of the enc[...]

2 - 32 TONER FULL state t1 240 ms < t1 < 1.5 sec 4.875 sec. TNRSNS-N TONER LOW state t1 t1 > 1.5 sec. or t1 < 240 ms 4.875 sec. TNRSNS-N • When the Toner Low state is detected 2 times consecutively, Toner Low is established. • When the Toner Full state is detected 2 times consecutively, Toner Low is cancelled. • When there is no c[...]

3. P ARTS REPLACEMENT[...]

3 - 1 3. PARTS REPLACEMENT The section explains the procedures for replacement of parts, assemblies, and units in the field. Only the disassembly procedures are explained here. For reassembly, reverse the steps of disassembly procedure. 3.1 Precautions for Parts Replacement (1) Before starting the parts replacement, remove the AC power cord and int[...]

3 - 2 [Service Tools] The tools required for field replacement of printed circuit boards and units are listed in Table 3-1. Table 3-1 Service Tools No. No. 1-100 Philips screwdriver Q' ty Place of use Remarks Service Tools 1 2 3 4 5 6 7 8 9 No. 2-100 Philips screwdriver No. 3-100 screwdriver No. 5-200 screwdriver Digital multimeter Pliers Hand[...]

3 - 3 3.2 Parts Layout This section describes the layout of main parts of the equipment. [Lower base unit] Figure 3-1 Stacker cover assy View A Back-up roller Eject roller assy Transfer roller Diselectrification bar Registration roller Pulse motor (main) Pulse motor (registration) Fusing unit Toner cartridge (consumable) Image drum unit (consumable[...]

3 - 4 [Upper cover unit] Figure 3-2 Stacker clamp Upper cover Stacker[...]

3 - 5 [Base unit] Figure 3-3 Main Control PCB • L5C or L5D: OKIPAGE 6e • L6A : OKIPAGE 6ex DC fan assy Transformer Contact assy Paper cassette Power supply RAM board • LQME-PCB (OKIPAGE 6e/OKIPAGE6ex)[...]

3 - 6 3.3 How to Change Parts This section explains how to change parts and assemblies listed in the disassembly diagram below. In the parts replacement procedure, those parts marked with the part number inside ● with white letters are RSPL parts. Printer unit Upper cover (3.3.1) Motor assy (3.3.8) Hopping roller assy (3.3.9) Stacker cover assy ([...]

3 - 7 3.3.1 Upper Cover (1) With the power switch turned off, unplug the AC power cord from the outlet. (2) Disconnect the interface cable 1 . (3) Remove the option board D if it is mounted. (4) Lift the left side of the operator panel assy (or logo frame) 4 and remove it. (5) Disconnect the flexible cable 5 from the connector (CN1) 6 of the operat[...]

3 - 8 3.3.2 Stacker (1) Remove the upper cover. (See 3.3.1) (2) Remove two stacker clamps 1 and the stacker 2 by bending the upper cover. 1 1 2[...]

3 - 9 3.3.3 LED Head (1) Open the stacker cover. (2) Remove the flexible cable (LED) 1 from the PC connector 2 of the LED head 3 . (3) Remove the LED head by prying the left side free from the retaining clip. Note: Be careful to not lose the contact (LED) 4 . Note: • Be sure not to directly touch or push the SLA part of the LED head. • After mo[...]

3 - 10 3.3.4 Eject Roller Assy (1) Remove the upper cover (see 3.3.1). (2) Press the clamp on the left side of the eject roller assy 1 in the direction of the arrow. Detach the eject roller assy from the lower base unit 2 , and remove it. Note: When installing the eject roller, verify the proper engagement with the main unit. 1 2[...]

3 - 11 3.3.5 Pulse Motor (Main) (1) Remove the upper cover (see 3.3.1). (2) Remove the connector 3 from (CN2) 2 of the Main Control PCB 1 . (3) Remove two screws 4 and remove the pulse motor (main) 6 from the motor bracket 5 . View A 6 4 4 5 2 1 CN2 3 CN2 OKIPAGE 6ex OKIPAGE 6e[...]

3 - 12 3.3.6 Pulse Motor (Registration) (1) Remove the upper cover (see 3.3.1). (2) Remove the connector 3 from (CN3) 2 of the Main Control PCB 1 . (3) Remove two screws 4 and remove the pulse motor (registration) 6 from the motor bracket 5 . 4 4 6 1 3 CN3 2 5 View A CN3 OKIPAGE 6e OKIPAGE 6ex[...]

3 - 13 3.3.7 Lower Base Unit (1) Remove the upper cover (see 3.3.1). (2) Remove the connecting cables 4 and 5 of the pulse motor from the connectors 2 and 3 of the Main Control PCB 1 . (3) Remove the connector 6 of the LED head from the Main Control PCB 1 . (OKIPAGE 6e: 1 connector, OKIPAGE 6ex: 2 connectors) (4) Remove seven screws 7 , then remove[...]

3 - 14 3.3.8 Motor Assy (1) Remove the upper cover (see 3.3.1). (2) Remove the lower base unit (see 3.3.7). (3) Stand the lower base unit on its side as shown, and unlock two clamp levers, then remove the motor assy 1 . 1 Idle gear Reduction gear Idle gear Clamp lever[...]

3 - 15 3.3.9 Hopping Roller Assy (1) Remove the upper cover (see 3.3.1). (2) Remove the lower base unit (see 3.3.7). (3) Remove the motor assy (see 3.3.8). (4) With the lower base unit 1 standing on its side, remove the one-way clutch gear 2 and the bearing (A) 3 , then remove the hopping roller assy 4 and the bearing (B) 5 . 2 3 1 4 5[...]

3 - 16 3.3.10 Stacker Cover Assy (1) Remove the upper cover (see 3.3.1). (2) Remove the motor assy (see 3.3.8). (3) Remove the reset lever R 1 . (4) Detach the reset spring 2 from the lower base unit 3 , turn the reset level L 4 in the direction of the arrow A until it stops, and remove it in the direction of the arrow B . (5) Release two pins of t[...]

3 - 17 3.3.11 Registration Roller (1) Remove the upper cover (see 3.3.1). (2) Remove the lower base unit (see 3.3.7). (3) Remove the motor assy (see 3.3.8). (4) With the lower base unit standing on its side (view A), remove the one-way clutch gear 1 . (5) Press the registration roller 2 to the right side (in the direction of the arrow as shown) and[...]

3 - 18 3.3.12 Transfer Roller (1) With the power switch turned off, unplug the AC power cord from the outlet. (2) Open the stacker cover. (3) Release TR gear 1 by unlocking the latch 4 of the main unit (never apply an excessive force when unlocking the latch). (4) Lift the right side of the transfer roller 2 , and shift it to the right side, then p[...]

3 - 19 3.3.13 Fusing Unit Assy (1) Remove the upper cover (see 3.3.1). (2) Remove the lower base unit (see 3.3.7). (3) Remove the stacker cover assy (see 3.3.10). (4) Remove four screws 1 and remove the fusing unit 2 . Caution: Fusing unit assy may be hot. Use care when handling. Note: When installing or removing the fusing unit assy, tighten or lo[...]

3 - 20 3 2 1 2 3 3.3.14 Back-up Roller (1) Remove the fusing unit assy (see 3.3.13). (2) Lift the left side of the back-up roller 1 , and pull it out to the left side (at this time, two bushings 2 , the bias springs 3 and washers 4 and 5 will release themselves). Note: Do not bend or lose springs. 5 4[...]

3 - 21 3.3.15 Sensor Plate (Inlet) (1) Remove the upper cover (see 3.3.1). (2) Remove the lower base unit (see 3.3.7). (3) Press the clamps of three sensor plates (inlet) 1 , and remove the sensor plates by pressing them upward from the bottom side. 1 1 Inlet sensor 2 Inlet sensor 1 Paper sensor Clamp Clamp[...]

3 - 22 3.3.16 Toner Sensor (Adhesion) (1) Remove the upper cover (see 3.3.1). (2) Remove the lower base unit (see 3.3.7). (3) Press the clamp of the toner sensor 1 , and remove the sensor by pushing it up from the bottom. 1 1 Clamp Clamp[...]

3 - 23 3.3.17 Sensor Plate (Outlet) (1) Remove the upper cover (see 3.3.1). (2) Remove the eject roller assy (see 3.3.4). (3) Remove the lower base unit (see 3.3.7). (4) Remove the fusing unit assy (see 3.3.13). (5) Press the clamp of the sensor plates (outlet) 1 , and remove the sensor plate by pushing it up from the bottom. 1 1 Clamp Clamp[...]

3 - 24 3.3.18 Manual Feed Guide Assy (1) Remove the upper cover (see 3.3.1). (2) Open the manual feed guide assy 1 , and release the engagement on both sides with the main unit by carefully bending the manual feed guide assy 1 . Note: At the time of mounting, verify the proper the engagements as shown in the diagram. Put into the groove. Put into t[...]

3 - 25 3.3.19 Sensor Plate (Paper Supply) (1) Remove the upper cover (see 3.3.1). (2) Remove the lower base unit (see 3.3.7). (3) Press the clamp of the sensor plate (paper supply) 1 , and remove it from the base plate 2 . 1 View A 1 View A 2[...]

3 - 26 3.3.20 Main Control PCB Note: When replacing the Main Control PCB, the contents of the EEPROM shall be copied to the new PCB. This process requires a maintenance utility. (See 4.3.1 4 and 4.3.2 4 for details.) • The Main Control PCB is different for each model. OKIPAGE 6e : L5C or L5D OKIPAGE 6ex : L6A (1) Remove the upper cover (see 3.3.1[...]

3 - 27 3.3.21 Power Supply Board and Contact Assy (1) Remove the upper cover (see 3.3.1). (2) Remove the lower base unit (see 3.3.7). (3) Remove the Main Control PCB (see 3.3.20). (4) Remove the AC inlet 1 from the inlet holder 2 , and remove the connector 3 of the transformer. (5) Remove the screws 4 , and remove the ground cable 5 . (6) Remove th[...]

3 - 28 3.3.22 Transformer (1) Remove the upper cover (see 3.3.1). (2) Remove the lower base unit (see 3.3.7). (3) Remove the connectors (CN1 and CN2). (4) Remove the inlet 3 from the inlet holder 2 . (5) Remove two screws 1 , and remove the inlet holder 2 and the transformer 4 . 1 1 3 4 2[...]

3 - 29 3.3.23 Cassette Guide L (1) Remove the paper cassette. (2) Remove the upper cover (see 3.3.1). (3) Remove the lower base unit (see 3.3.7). (4) Remove the Main Control PCB (see 3.3.20). (5) Remove the power supply board (see 3.3.21). (6) Remove the screw 1 , and remove the cassette guide L 2 by shifting it in the direction of the arrow. (7) D[...]

3 - 30 3.3.24 Cassette Guide R (1) Remove the paper cassette. (2) Remove the upper cover (see 3.3.1). (3) Remove the lower base unit (see 3.3.7). (4) Remove the Main Control PCB (see 3.3.20). (5) Remove the screw 1 , and remove the cassette guide R 2 by shifting it in the direction of the arrow. (6) Pull the eject spring 3 out of the cassette guide[...]

4. ADJUSTMENT[...]

4 - 1 Figure 4-1 4. ADJUSTMENT 4.1 Adjustment (OKIPAGE 6e) This chapter describes the adjustment necessary when replacing a part. The adjustment is made by changing the parameter value set in EEPROM on the Main Control PCB by means of a printer driver or by a maintenance utility program. The maintenance utility is designed to be used only by field [...]

4 - 2 Figure 4-2 2 Maintenance utility Maintenance utility has following functions. (1) Engine Menu For setting the engine menu. (2) Engine Counter Reset For resetting the engine counter. (3) Status Monitor For real time display of the printer status. (4) Test print For local print or test print. (5) Reload For reading out the printer setting infor[...]

4 - 3 2 -1 Engine Menu The following functions can be set in the Engine Menu. (1) Print Position For adjusting print start position. (2) LED Head Marking No. For adjusting LED Head marking duration. (3) LED Head Width For stipulating number of LED dots. (4) Optical head The mounting head type is set. (5) Head type The adjustment method for the adju[...]

4 - 4 2 -2 Engine Counter The following functions can be set in the Engine Counter. Each item is reset by clicking of the "Reset" button. (1) Drum Count The number of drum revolution of the EP drum unit, counted at the engine block. (2) Total Drum Count The total number of drum revolution of the printer, counted at the engine block. (3) P[...]

4 - 5 Figure 4-3 (5) Print File It performs a test file print. Printer emulation is stipulated by a file suffix. xxx.HBP (Hiper-W emulation) xxx.BIN (PCL emulation) xxx.PRN (Ditto) xxx.aaa (Ditto: aaa may be any strings other than the above.) 2 -5 Option Menu Button It performs operation selected in the Option Button Menu. Available operations are [...]

4 - 6 Figure 4-4 (4) Product set Product (ID) of the printer is set. Product which is available at present is only MDL (Model). Up to 32 alphanumeric characters can be inputted. The corresponding type is the type supporting the ID down- load command. For an unsupported type, no character can be inputted as light color display. (5) Printer name set [...]

4 - 7 2 -6 Correspondence to non-corresponding product ID printer When the ID of the printer is not corresponding, a dialog for selecting the corresponding printer name is displayed. When the printer name is set, it is registered in the initialization file and processed as a corresponding printer also for the next and subsequent startup. The follow[...]

4 - 8 Figure 4-6 2 -7 Reload Button The same setting as in the starting up of an application software can be made. It reads out the settings of the printer being connected. It is used to change the printer while running the same application program on the PC. 2 -8 About Button It displays information on the Maintenance Utility and the printer firmw[...]

4 - 9 Figure 4-7 2 -10 Setup Dialog The Setup Dialog is displayed when "Setup" is selected from the system menu items on the Main Menu Dialog. In the Setup Dialog, selection of printer languages and printer port is available. (1) Printer Port For selecting a printer port. (2) Cancel For canceling the setting and returning to the Main Menu[...]

4 - 10 4.2 Adjustment (OKIPAGE 6ex) This chapter describes the adjustment necessary when replacing a part. The adjustment is made by changing the parameter value set in EEPROM on the Main Control PCB. The parameter can be set by the key operation from the operator panel. This printer has three kinds of maintenance modes, and it is necessary to sele[...]

4 - 11 3 Engine Maintenance Mode Note: This mode is used only by service persons, and it should not be released to the end users. To enter into the engine maintenance mode, turn the POWER switch on while holding the FORM FEED and ENTER keys down. Function There are following functions : • Head drive time setting • Drum count total display • P[...]

4 - 12 Parts LED head Image drum unit Drum counter reset (Refer to the user's manual for details.) LED head drive time Required Adjustment Control P.C.B. Upload/Download EEPROM data The last 3 digits indicates the luminous energy of the LED head. Luminous energy indications 070 | 314 4.3 Adjustment When Replacing a Part 4.3.1 Adjustment at the[...]

4 - 13 056 ~ 062 34 063 ~ 065 33 066 ~ 069 32 070 ~ 076 31 077 ~ 082 30 083 ~ 088 29 089 ~ 096 28 097 ~ 104 27 105 ~ 112 26 113 ~ 121 25 122 ~ 131 24 132 ~ 142 23 143 ~ 154 22 155 ~ 167 21 168 ~ 180 20 181 ~ 195 19 196 ~ 211 18 212 ~ 228 17 229 ~ 247 16 248 ~ 268 15 269 ~ 290 14 291 ~ 313 13 Luminous intensity marking on LED head Drive time paramet[...]

4 - 14 Parts LED head Image drum unit Drum counter reset (Refer to the User's Manual.) LED head drive time Head Type Required Adjustment Main Control Board EEPROM data Upload/Download (See 4.3.1 4 .) Last 3 digits represent the LED head marking number. Luminous intensity marking 027 | 154 1224G2 or or 401326 403579 . . . . . 73000123400101100 [...]

4 - 15 OKIPAGE6ex • Setting of LED Head Drive Time Drive time of the LED head is set by setting the parameter of drive time of EEPROM according to the luminous intensity marking on the LED head. a. Corresponding table of luminous intensity marking and drive time parameter 027 ~ 028 27 029 ~ 030 26 031 ~ 032 25 033 ~ 035 24 036 ~ 037 23 038 ~ 040 [...]

4 - 16 Setting Example: Method for setting the parameter to 19 (for case where the previous parameter setting was 8). LCD display after operation Turn the POWER switch on while holding the FORM FEED and ENTER keys down. Press + or - key, until "19" is displayed. Press the ENTER key. Turn the POWER switch on while pressing the FORM FEED an[...]

4 - 17 4.3.3 Uploading/Downloading EEPROM data When the controller printed circuit board is replaced, the contents of the old EEPROM shall be copied to the new EEPROM on the new board to preserve customer settings. For the purpose, use the EEPROM operation on the Option of the Maintenance Utility. (See Fig. 4-4.) To copy follow the steps below. (1)[...]

5. PERIODICAL MAINTENANCE[...]

5 - 1 5. PERIODICAL MAINTENANCE 5.1 Periodical Replacement Parts The parts are to be replaced periodically as specified below: Part name Condition for replacement Cleaning Remarks • Toner cartridge About 2,000 sheets of • LED head. Consumables paper have been printed. • Image drum About 20,000 sheets of Consumables cartridge paper have been p[...]

5 - 2 (1) Set the LED head cleaner to the LED lens array as shown in the figure, then slide the cleaner back and forth horizontally several times to clean the head. Note: Gently press the LED head cleaner onto the LED lens array. LED lens array (2) Throw the cleaner away. LED head cleaner[...]

6. TROUBLESHOOTING PROCEDURES[...]

6 - 1 6. TROUBLESHOOTING PROCEDURES 6.1 Troubleshooting Tips (1) Check the basic check points covered in the user’s manual. (2) Gather as much information about the problem from the customer as possible. (3) Inspect the equipment under the conditions close to those in which the problem had occurred. 6.2 Check Points before Correcting Image Proble[...]

6 - 2 Status message display Ready LED display : OFF : BLINKING : ON : Undefined 6.4 Preparation for Troubleshooting (1) PC display (OKIPAGE 6e) The failure status of the printer is displayed by the display of the PC. Take proper corrective action as directed by messages which are being displayed on the display of the PC. There are 4 types of LED d[...]

6 - 3 Problems Problems indicated by error message Image troubles (and troubles which are not indicated by message) Carry out a detailed troubleshooting with the troubleshooting chart. See 6.5.2. Carry out a troubleshooting with the troubleshooting chart. See 6.5.3. Troubleshoot from the status message list. See 6.5.1. 6.5 Troubleshooting Flow Shou[...]

6 - 4 Category Controller errors Controller Error An error occured in the controller . – Normal operation cannot be ensured. T urn the power off, then back on to restart. – If normal operation is not recovered by this restart procedure, replace the Main Control PCB. PC display status message T rouble or status Remedy Program ROM Check Error Fon[...]

6 - 5 Category Controller errors Optional Software ROM Check Error An error was detected by optional software ROM check. Check the optional software ROM board for proper connection or replace it. PC display status message T rouble or status Remedy Optional RAM Check Error F AN Motor Error Fuser Error Thermistor Short Check Error A fault occured in [...]

6 - 6 Category Controller errors Second T ray T imeout Error I/F timeout occured between the Main Control Board and the 2nd T ray . Check the 2nd tray for proper connection. PC display status message T rouble or status Remedy Multipurpose Feeder T imeout Error W atch Dog T imeout Error Cover Open Paper Input Jam Cover Open Jam errors A jam occured [...]

6 - 7 Category Jam errors Paper Feed Jam A jam occured during paper feeding after completion of paper hopping from the tray being displayed. – Check the paper in the cassette. Open and then close the cover . When the cover is closed, recovery printing is carried out and the error display is released. – If this error occurs frequently , see 6.5.[...]

6 - 8 Category T ray paper out T ray# Paper Out The tray being displayed has run out of paper . T ray# : Standard T ray , Second T ray , Multipurpose Feeder # : Executive, Letter , Legal14, Legal13, A4, A5, A6, B5, Monarch, COM-10, COM-9, DL, C5 Load paper in the tray . PC display status message T rouble or status Remedy T ray# #Paper Request Size [...]

6 - 9 Category Buffer overflow Send Buffer Overflow The send buffer is overflowing. Normal operation PC display status message T rouble or status Remedy Ready W arming Up Daily status Initializing Message displayed to indicate that the controller is undergoing an initialization when the power is turned on. Print Overrun Error The printer overrun be[...]

6 - 10 Category Daily status Manual Paper In There is a paper on the manual tray . PC display status message T rouble or status Remedy Ready T oner Low Ready T oner Sensor Problem T oner is running out. Normal operation can be continued. Reset The data which remained unprinted in the buffer is deleted and the printer is initialized to user default [...]

6 - 11 Category Controller errors ERROR 0n aaaaaaaa An error occurred in the controller . n = Exception Code aaaaaaa = Error Address – Normal operation cannot be ensured. T urn the power off, then back on to restart. – If normal operation is not recovered by this restart procedure, replace the Main Control PCB. LCD status message T rouble or st[...]

6 - 12 Category Controller errors ERROR nn Error Remedy LCD status message T rouble or status Remedy Replace the Main Control PCB. 0n A fault occurred in the controller . n = Exception Code Replace the Main Control PCB. 10 An error was detected by program ROM check. Replace the Main Control PCB. 20 An error was detected by font ROM check. Replace t[...]

6 - 13 Category Controller errors ERROR nn Error Remedy LCD status message T rouble or status Remedy – Check the optional RAM board for proper connection. – Check the mounting position of short plugs and additional RAM chips (see 7.4). – Replace the option RAM board. 60 An error was detected by optional RAM check. – Check the fan motor for [...]

6 - 14 Category Controller errors ERROR nn Error Remedy LCD status message T rouble or status Remedy Check the optional tray for proper connection. 81 I/F timeout occurred between the Main Control PCB and the optional tray (2nd tray , envelope feeder , etc.). – T urn the power off, then back on to recover from the error . – Replace the Main Con[...]

6 - 15 Category Jam errors tray FEED JAM LCD status message T rouble or status Remedy – Open the cover , remove the paper , then close the cover . When the cover is closed, recovery printing is carried out and the error display is released. – If this error occurs frequently , see 6.5.2 2 -3. Jam occurred during paper ejecting. – Check the pap[...]

6 - 16 Category Size error tray #REQUEST LCD status message T rouble or status Remedy Load the requested paper in the manual tray . Manual loading of paper indicated by the second line message is requested. The paper size one of the followings: #: LETTER, EXECUTIV , LEGAL 14, LEGAL 13, A4 SIZE, A5 SIZE, A6 SIZE, B5 SIZE, FREE SIZE, COM-10, MONARCH,[...]

6 - 17 Category Buffer overflow REC BUFF OVERFLOW LCD status message T rouble or status Remedy The receive buffer is overflowing. – Press the operator panel RECOVER key to release the error display . – Change the setting of the host or printer so the host can detect the busy status of the printer . Resend the data from the host to the printer .[...]

6 - 18 Category Daily status Normal operation. The printer is in the off-line mode. The second line indicates the emulation. emulate: HP4, AdobePS LCD status message T rouble or status Remedy Post Script mode only . The printer is processing data Post Script mode only . The printer is in the middle of a job and waiting for data to be processed. The[...]

6 - 19 Categor y Daily status Normal operation. The printer is processing data in on-line mode. Ready ON: The data that is not printed remains in the buff er . Ready flashing: The printer is receiving data. LCD status message T roub le or status Remedy DATA HP4 PRINT MENU PRINT FONTS (f or OKIP AGE6e x, in HP 4 mode) All f onts of the printer are b[...]

6 - 20 Categor y Daily status Nor mal operation. The demo page is being printed. LCD status message T roub le or status Remedy PRINT DEMO nnn/mmm CPYnn/mm PR BUSY (f or OKIP AGE6e x, in HP 4 mode) (OKIP A GE6e x in PS mode) When the number of copies being printed is two or more, the number of copies being printed is display ed. This message is disp[...]

6 - 21 Categor y Daily status Normal operation. - Press ON-LINE ke y again The pr inter goes back to on-line mode and continues processing the job . - Press RESET ke y . The job is cancelled. P ost Scr ipt mode only This message is displa y ed when ON-LINE ke y is pressed while the printer is processing the job, if the JOB RESET menu is ON. Ev en w[...]

6 - 22 Categor y Daily status Normal operation. – Replace the toner car tridge. – Replace the power supply board. – Replace the image drum car tr idge. – After replacing the drum car tridge, reset the drum counter (ref er to the User’ s Manual). This message is displa y ed when the printer cannot reset automatically to e xit from the men [...]

6 - 23 Categor y Daily status Normal operation. – Check the printer setting of the host. – Check the printer job data to see if there is any un-suppor ted or illegal operation in the data. The printer is in the power-sa ving mode. This message is displa y ed together with other message on the first line. P ostScr ipt mode only This message will[...]

6 - 24 6.5.2 Status Message Troubleshooting If the problems are not correctable by using the status message trouble list, follow the troubleshooting flowcharts given here to deal with them. No. Trouble Flowchart number 1. The printer does not work normally after the power is turned on. 1 -1 (OKIPAGE 6e) 1 -2 (OKIPAGE 6ex) 2. Jam alarm Paper input j[...]

6 - 25 1 -1 The printer does not work normally after the power is turned on. (OKIPAGE 6e and OKIPAGE 6ex) • Turn the power off, then back on. • Is LED turned on? • No Is the AC cable being connected properly? • No Connect the connection properly. ▼ • Yes Is +5 V being applied between pins 2 and 5 of CN5 on the Main Control PCB? Pin 2 : [...]

6 - 26 ACIN Filter Circuit CN1 CN2 Power supply board F1 L N FG F2 1 2 F3 1, 2 3, 4 +30 V Smoothing Circuit +5 V Stabilizing Circuit +30 V +5 V 0 V CN3 6 ± 8 Rectifying/ Smooting Circuit 5 +8 V -8 V AC Transformer Fuse Ratings 120 V 230 V F3 AC Input Fuse 17, 18 11, 12 9, 15, 16 24 22 Thermal Fuse F2 F1 125 V 2.5A 125 V 1.6 A 125 V 6.3 A 250 V 2.5[...]

6 - 27 ■■■■■■■■ ■■■■■■■■ ▼ INITIAL- IZING ▼ ON-LINE Adobe PS 1 -2 The printer does not work normally after the power is turned on. (OKIPAGE 6ex PS mode) • Turn the power off, then back on. • Is all ■ 's message being displayed by the LCD display? • No Is the AC cable being connected properly? • No [...]

6 - 28 • Yes Replace the Main Control PCB. ▼ • Remedy? • Yes End ▼ • No ▼ A ▼ • Take the measurement of the following voltages at connector CN2 on the power supply board: Voltage between pins 1 and 3: ... about 28 V AC Voltage between pins 5 and 6: ... about 10 V AC Are the voltages normal? • Yes Is fuse F3 on the power supply b[...]

6 - 29 Outlet sensor Exit roller Heat roller Transfer roller Paper sensor Registration roller Inlet sensor 1 Inlet sensor 2 Toner sensor Paper end sensor Hopping roller Paper running direction [JAM error] 2 -1 Paper input jam • Does the JAM error occur when the power is turned on? • Yes Is the paper at the inlet sensor? • Yes Remove the paper[...]

6 - 30 [JAM error] 2 -2 Paper feed jam • Does the paper feed jam occur when the power is turned on? • Yes Is the paper on the paper sensor lever? • Yes Remove the paper. ▼ • No Is the operation of the paper sensor lever normal (moves freely when touched)? • No Replace the paper sensor lever. ▼ • Yes Replace the power supply board. ?[...]

6 - 31 2 -2-a 2 -2-b ▼ • Yes Replace the Main Control PCB. ▼ • Yes Is the transfer roller rotating? • No Check the gears (TR gear, idle gear and reduction gear). ▼ • Yes Is the fuser unit being installed properly? • No Install the fuser unit properly. ▼ •Yes Is the image drum unit being set properly? • No Set the image drum un[...]

6 - 32 [JAM error] 2 -3 Paper exit jam • Does the paper exit jam error occur when the power is turned on? • Yes Is the paper on the outlet sensor lever? • Yes Remove the paper. ▼ • No In the operation of the outlet sensor lever normal (moves freely when touched)? • No Replace the outlet sensor lever. ▼ • Yes Clean the outlet sensor [...]

6 - 33 3 Paper size error • Is paper of the specified size being used? • No Use paper of the specified size. ▼ • Yes Are inlet sensor levers 1 and 2 operating properly (moves freely when touched)? • No Replace the inlet sensor lever or clean the inlet sensor on the power supply board. ▼ • Yes Does the outlet sensor lever operate prope[...]

6 - 34 4 Fusing unit error (ERROR 71) (ERROR 72) (ERROR 73) • Turn the power off, then back on. • Does the fusing unit error occur immediately? • Yes Is the thermistor open or shorted? Measure the resistance between thermistor contacts (about 220k Ω at room temperature) (see Fig. 6-2 or see 7.3). • Yes Replace the fusing unit. ▼ • No [...]

6 - 35 5 Fan error (ERROR 70) • Is the fan rotating? • Yes Replace the Main Control PCB. ▼ • No Is connector CN1 on the Main Control PCB being connected? • No Connect connector CN1. ▼ • Yes Replace the fan or Main Control PCB (check coil resistance of the fan, See 7.3).[...]

6 - 36 6.5.3 Image Troubleshooting Procedures for troubleshooting for the cases of abnormal image printouts are explained below. Figure 6-3 below shows typical abnormal images. Problem Flowchart number Images are light or blurred entirely (Figure 6-3, A ) 1 Dark background density (Figure 6-3, B ) 2 Blank paper is output (Figure 6-3, C ) 3 Black ve[...]

6 - 37 1 Images are light or blurred entirely. • Is toner low (is the TONER LOW message displayed)? • Yes Supply toner. ▼ • No Is paper of the specified grade being used? • No Use paper of the specified grade. ▼ • Yes Is the lens surface of the LED head dirty? • Yes Clean the lens. ▼ • No Is the LED head being installed properly[...]

6 - 38 2 Dark background density • Has the image drum been exposed to external light? • Yes Mount the image drum in the printer and wait about 30 minutes. ▼ • No Is the heat roller of the fusing unit dirty? • Yes Clean the heat roller. ▼ • No Is the contact of the cleaning roller of the image drum unit in contact with the contact asse[...]

6 - 39 4 Black vertical belts or stripes • Replace the image drum unit. • Has the problem been removed? • Yes End Note: After replacing the image drum unit, set the printer in the user maintenance mode by turning the power on while pressing the MENU key, and reset the drum counter (see User’s Manual). ▼ • No Replace the LED head. • Ha[...]

6 - 40 5 Cyclic error Frequency Remedy Image drum 3.71” (94.2 mm) Replace or clean the image drum unit. Developing roller 1.66” (44.4 mm) Replace the image drum unit. Toner supply roller 2.27” (57.8 mm) Replace the image drum unit. Charging roller 1.56” (39.6 mm) Replace the image drum unit. Cleaning roller 1.24” (31.4 mm) Replace the ima[...]

6 - 41 6 Print voids • Is the contact plate of the transfer roller in proper contact with the power supply board (see Fig. 6-5)? • No Adjust the contact plate so that it touches the power supply board and the shaft of the transfer roller properly. ▼ • Yes Replace the transfer roller. • Has the problem been removed. • Yes End ▼ • No [...]

6 - 42 7 Poor fusing • Is paper of the specified grade being used? • No Use paper of the specified grade. ▼ • Yes Is the spring of the back-up roller normal? • No Replace the spring. ▼ • Yes Is the contact of the fusing unit assy in proper contact with the contact assy (see Fig. 6-4 G )? • No Adjust the contact of the fusing unit as[...]

6 - 43 8 White vertical belts or streaks • Are the LED lens dirty? • Yes Clean the LED lens. ▼ • No Is the contact plate of the transfer roller in proper contact with the power supply board (see Fig. 6-5)? • No Adjust the contact plate to make a proper contact with the power supply board. ▼ • Yes Replace the transfer roller. • Has t[...]

6 - 44 Figure 6-4 G F F G E D C B A Contacts Thermistor Heater AC Thermistor Heater AC Charge Roller Ground (Drum) Cleaning Roller Developing Roller Toner Supply Roller[...]

6 - 45 Contact Power supply board Contact plate for transfer roller Figure 6-5[...]

7. WIRING DIAGRAM[...]

7 - 1 7. WIRING DIAGRAM 7.1 Interconnect Signal Diagram SQCR-N TRSEL1-N SCLK-N THERM-CMP PSIN1 CVOPN-N WRSNS DOUT-P 0VL DIN +5V +5V +5V +5V 0VL 0VL +30V +30V TRSEL2-N HEATON-N 0VP -8V 0VP +8V 0VP TRSEL3-N CN11 CN8 CN3 CN2 CN1 M RMPH1-N RMPH1-P RMPH2-N RMPH2-P Registration Motor 1 2 3 4 M DMPH1-N DMPH1-P DMPH2-N DMPH2-P Main (Drum) Motor 1 2 3 4 DC [...]

7 - 2 OKIPAGE 6ex SQCR-N TRSEL1-N SCLK-N THERM-CMP PSIN1 CVOPN-N WRSNS DOUT-P 0VL DIN +5V +5V +5V +5V 0VL 0VL +30V +30V TRSEL2-N HEATON-N 0VP -8V 0VP +8V 0VP TRSEL3-N CN11 CN8 CN3 CN2 CN1 M RMPH1-N RMPH1-P RMPH2-N RMPH2-P Registration Motor 1 2 3 4 M DMPH1-N DMPH1-P DMPH2-N DMPH2-P Main (Drum) Motor 1 2 3 4 DC Fan FAN POW 0V FANALM-N 1 2 3 HEAD1 HE[...]

7 - 3 L5C- L6A- 7.2 PCB Layout and Connector Signal List (1) Control Board • OKIPAGE 6e : L5C or L5D-PCB • OKIPAGE 6ex : L6A-PCB LED head Printer front side Printer front side Printer front side Contact face Contact face LED head Operator panel OKIPAGE 6ex OKIPAGE 6e OKIPAGE 6ex 14 — 1 14 — 1 6 — 1 6 — 1[...]

7 - 4 (2) Power Supply Board 26 25 1 2 (3) PS Board (LQ8A-2) (OKIPAGE 6ex)[...]

7 - 5 • CN1 Pin Assignment To Fan motor • CN2 Pin Assignment To Drum motor Excitation sequence 1 2 3 4 1 2 3 4 O O O O Signal Description DMPH1-N DMPH1-P DMPH2-N DMPH2-P Coil 1-N Coil 1-P Coil 2-N Coil 2-P PIN NO. I/O 1 2 3 1 2 3 O C I Signal Description FANPOW OV FANALM-N Power supply for fan driving Ground Fan alarm PIN NO. I/O Opening 2 4 1 [...]

7 - 6 • CN3 Pin Assignment To Regist motor 1 2 3 4 1 2 3 4 O O O O Signal Description RMPH1-N RMPH1-P RMPH2-N RMPH2-P Coil 1-N Coil 1-P Coil 2-N Coil 2-P PIN NO. I/O 2 4 1 3 Line Color Step No. Yellow Black Orange Brown 1 + + - - PIN NO. 2 - + + - 3 - - + + 4 + - - + Turning direction Clockwise as viewed from the output axis. Excitation sequence[...]

7 - 7 1 3 5 7 9 11 13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 C C O O C O O O C O O O O C Signal Description 0V 0V 5V 5V 0V HDDT0-P HDDT1-P HDCLK-P HDLD-P STB1-N STB2-N STB3-N STB4-N FG Grount for LED Ground for LED +5V power supply for LED diriving +5V power supply for LED driving Logic ground Data Data Clock Load Strobe1 Strobe 2 Strobe 3 Strobe 4 FG PI[...]

7 - 8 • HEAD1 & HEAD2 Pin Assignment To LED head OKIPAGE 6ex 1 3 5 7 9 11 13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 O O O O C O O O C O O C O C Signal Description HDSTB4-N HDSTB3-N HDSTB2-N HDSTB1-N HDDLD-P 5V HDD1-P HDD0-P 0VLED HDD3-P HDD2-P 0VLOGIC HDCLK-P 0VLOGIC Strobe 4 Strobe 3 Strobe 2 Strobe 1 Load +5V power supply for LED driving Data 1 D[...]

7 - 9 • CN6 Pin Assignment To Option feeder 8 7 4 6 1 2 3 4 5 6 7 8 O O C I C O C O Signal Description OPTPSIN-N SPTSCLK-N OPTSDR-N OPRSDR-N OVP 30V 0V 5V Paper sense 1 Clock Data OPT send data ready Analog groud +30V power supply Logic gound +5V power supply PIN NO. I/O 5 2 1 3[...]

7 - 10 • POWER Pin Assignment (To power supply/sensor board) Signal SQCR-N SCLK-N PSIN1 WRSNS OVL +5V +5V OVL +30V TRSEL2 OVP OVP OVP I/O* I I I I C I I C I O C C C Pin No. 2 4 6 8 10 12 14 16 18 20 22 24 26 Signal TRSEL1 THERM-CMP CVOPN-N DOUT-P DIN +5V +5V OVL +30V HEATON-N -8V +8V TRSEL3 I/O O I I O I I I C I O I I O Description TR control swi[...]

7 - 11 • CN8 Pin Assignment Centro Parallel I/O C C C C C C C C C C C C I O C O I Pin No. Description Strobe Data bit 0 Data bit 1 Data bit 2 Data bit 3 Data bit 4 Data bit 5 Data bit 6 Data bit 7 Acknowledge Busy paper end Select Auto feed Ground +5V power supply Pin No. Description Ground Ground Ground Ground Ground Ground Ground Ground Ground [...]

7 - 12 • CN11 Pin Assignment To Option board and PS board Pin No. Pin No. Signal -8V 0V 0V NC NC 0V 0V INT1-N IOS0-N CS2-N CS4-N NC SCSREO-P SCRREO-P A08-P A06-P A04-P A02-P A00-P/ORE-N A20-P A17-P DCAS1-N A18-P A15-P A13-P +5V A11-P A09-P DRAS2-N DRAN4-N D07-P D05-P D02-P D00-P 0V D14-P D12-P D11-P D09-P NC 42 44 46 48 50 52 54 56 58 60 62 64 66[...]

7 - 13 PS Board (OKIPAGE6ex) • CN1 Pin Assignment To LocalTalk (RS422) 8 7 4 6 1 2 3 4 5 6 7 8 NC I O C I O NC I Signal Description NC SYNC TXD- SG RXD- TXD+ NC RXD+ Not used Transmit data - Signal ground Receive data - Transmit data + Receive data + PIN NO. I/O 5 2 1 3[...]

7 - 14 PS Board (OKIPAGE6ex) • CN2 Pin Assignment To Main Control PCB Pin No. Pin No. Signal -8V 0VP 0V NC NC 0V 0V INT1-N IOS0-N CS2-N NC DRDY-N SCSREQ-P SCRREQ-P A08-P A06-P A04-P A02-P A00-P/ORE-N A20-P A17-P DCAS1-N A18-P A15-P A13-P +5V A11-P A09-P DRAS2-N DRAN4-N D07-P D05-P D02-P D00-P 0V D14-P D12-P D11-P D09-P NC Description Logic ground[...]

7 - 15 Orange Yellow Brown Black M 1 2 3 4 1 2 3 4 Thermostat Heater Thermistor Unit Registration motor Main (drum) motor Fusing Unit Circuit Diagram Illustration Resistance Between pins 1 and 2: 18.6 Ω Between pins 3 and 4: 18.6 Ω Between pins 1 and 2: 12.6 Ω Between pins 3 and 4: 12.6 Ω Between pins 1 and 2: 120V 3 Ω 240V 10 Ω Between[...]

7 - 16 Unit Transformer Fan Circuit Diagram Illustration Resistance Primary side Between pins 1 and 2: 56.8 Ω (OEL) 14.8 Ω (ODA) Secondary side Between pins 1 and 3: 1.3 Ω Between pins 5 and 6: 1.2 Ω 1 2 1 3 White Black Red White 5 6 Yellow Black Primary side Secondary side Red White Black +30 V 1 FANALM-N 3 0 V 2 M[...]

7 - 17 7.4 Short Plug Setting (1) Main Control Board • OKIPAGE 6e : L5C-PCB • OKIPAGE 6ex : L6A-PCB L5C- L6A- • Short plug settings Factory Short plug Plug setting Description setting SP2 3 +5 V is supplied to pin 18 of Centronics parallel I/F connector. 1 High level is supplied to pin 18 Centronics parallel I/F connector. A-side[...]

7 - 18 (2) Option RAM Board (LQME-PCB)[...]

7 - 19 Printer OKIPAGE 6e OKIPAGE 6ex SP1 Side B Side A Remarks SP2 Side B See remark for SIMM capacity limitation. Side A • Relation between the capacity of added SIMM and total effective RAM capacity is shown in table below. SIMM Capacity OKIPAGE 6e Nil. 1 Mbyte 2 Mbytes 4 Mbytes 8 Mbytes 16 Mbytes Total Capacity 2 Mbytes 3 Mbytes 3.5 Mbytes 6 [...]

8. P ARTS LIST[...]

8 - 1 8. PARTS LIST Figure 8-1 Lower Base Unit OKIPAGE 6e OKIPAGE 6ex Q K -1 K -2 L -1 L -2 M S N B F E 4 5 6 -2 6 -3 0 9 2 H J -1 6 -1 2 W V C A D U 3 R I P G 3 2 2 1 -1 1 -2 T X Y 0 9 Z O 8 Q -2 Q -1 [ Q -2 Q -3 J -2[...]

8 - 2 1-1 Hopping roller shaft 3PP4083-6020P1 1 1 1-2 Hopping roller rubber F 4PB4122-1280P1 1 1 2 Bearing 4PP4083-6022P2 4 4 3 Hopping roller cloutch gear 4PB4083-6024P1 2 2 4 Registration roller 3PB4083-6030P1 1 1 5 Bearing (Registration) 4PP4083-6031P1 1 1 6-1 Transfer roller A 3YB4083-7640P3 1 1 6-2 Bearing C 3PP4083-6289P1 1 1 6-3 TR Gear A 3P[...]

8 - 3 Figure 8-2 Upper cover unit 8 -3 8 -4 1 -2 OKIPAGE 6ex OKIPAGE 6e 8 -1 8 -2 1 -5 1 -3 1 -4 1 -4 1 -6 1 -7 1 -8 1 -1 1 1[...]

Table 8-2 Upper cover unit No. Name/Rating Part No. USE Remarks OP6e OP6ex 2PA4094-7812G4 — 1 1-1 Upper cover 2PP4083-6808G1 1 — 1-2 Upper cover 2PP4083-6808G2 — 1 1-3 Stacker 1PP4094-7814P1 1 1 1-4 Stacker clamp 3PP4094-7816P1 2 2 1-5 Guide wire 4PB3517-1567P1 1 1 1-6 Leaf spring 3PP3517-1601P1 1 1 1-7 Lens cover 2PP4128-1171P1 1 — 1-8 Len[...]

Figure 8-3 Base unit I 8 J 6 0 F 9 H 7 C 5 4 E 3 A 4 E M 2 1 D K L 8 - 5[...]

8 - 6 1 Base plate 2PP4083-6809G1 1 1 2 Cassette guide L 3PP4083-6802G1 1 1 3 Cassette guide R 3PP4083-6803G1 1 1 4 Cassette eject spring 4PP4083-6152P1 2 2 4 Sensor plate (paper end) 4PP4083-6082P1 1 1 6 Insulator 3PB4083-6144P1 1 1 7 Control board 4022700 2 1 — L5C (ODA / OEL) 40131203 — 1 L6A 40423102 1 — L5D (INT) 8 Power supply board 4YA[...]

A - 1 Appendix A CENTRONICS PARALLEL INTERFACE 1) Connector • Printer side : 36-pin receptacle (single port) Type 57-40360-12-D56 (made by Daiichi Denshi) or equivalent • Cable side : 36-pin plug Type 57-30360 (made by Daiichi Denshi) or equivalent Plug-552274-1 (AMP), 552073-1 (AMP) or equivalent 2) Cable • IEEE std 1284-1994 compliant cable[...]

A - 2 3) Table of parallel I/F signals Pin No. 1 2-9 10 11 12 13 14 15 16 17 18 19 20-27 28 29 30 31 32 33 34 35 36 Signal Name Data Strobe Data Bit n Acknowledge Busy Paper End Select Auto Feed — 0V Chassis Groud 5V 0V 0V 0V 0V 0V Input Prime Fault 0V — — Select In Signal Direction → Printer ↔ Printer Printer → Printer → Printer → [...]

A - 3 • Connector pin arrangement 4) Signal level • Low : 0 V to +0.8 V • High : +2.4 V to 5.0 V 5) Modes IEEE 1284 • Compatible mode • Nibble mode • ECP mode 6) Data bit length 8 bits 7) Receiving buffer Varies depending on option RAM size. 8) Control Data is received from the host, and stored in the reception buffer. Block busy contro[...]

A - 4 10) Timing charts a) Data receiving timing • Compatible mode PARALLEL DATA (DATA BITs 1 to 8) DATA STROBE ACKNOWLEDGE BUSY 0.5 µ s min. 0.5 µ s min. 0.5 µ s min. 0.5 µ s max. 0.5 µ s min. 0 min. 0 min. 0 min. 0.5 µ s to 10 µ s 0 min. PARALLEL DATA DATA STROBE 1 µ s min. 1 µ s min. b) Data Receiving Timing (Burst Mode) ACKNOWLEDGE B[...]

A - 5 f) INPUT PRIME timing (when set to the effective INPUT PRIME signal.) INPUT. PRIME SELECT ACKNOWLEDGE BUSY 0 min. 50 µ s min. 5 µ s max. 5 µ s max. 0.5 µ s to 10 ms ON-LINE SW BUSY 50 ms max. SELECT d) On-line -> off-line switching timing by ON-LINE SW (HP4 emulation) e) Off-line -> on-line switching timing by ON-LINE SW (HP4 emulat[...]

A - 6 "PARALLEL I/F" is displayed on the LCD. ENTER Copies NEXT Demo LAST Paper Size +- ON-LINE MENU 1 Menu 2 MENU 1 Menu 2 Press Key. ENTER Copies Ready Ready PARALLEL I/F Ready OFF-LINE HP4 Item I-PRIME Contents of Display Function OFF ON I-PRIME signal ignored I-PRIME signal effective Factory Setting: OFF The following settings are pos[...]

A - 7 ON-LINE Ready Press key. Setting completed. ON-LINE HP4[...]

B - 1 Appendix B LOCALTALK (RS422) SERIAL INTERFACE 1) Connector • Printer side : 8-pin mini DIN receptacle Type TCS7187-01-201 (made by HOSHIDEN) or equivalent • Cable side : 8-pin mini DIN plug Type TCP7180-01-110 (made by HOSHIDEN) or equivalent 2) Cable • To be shielded cable • Cable length LocalTalk Defined max. length : 1,000 ft. (305[...]

B - 2 • Connector Pin Arrangement (As viewed from the cable side) 4) Signal level Differential output : ± 5V Differential input : ± 7V 5) Interface circuit a) Receiving circuit + - INPUT DIFFERENTIAL OUTPUT ENABLE 26LS30 or equivalent b) Transmitting circuit OUTPUT DIFFERENTIAL INPUT 26LS32 or equivalent + - 6) Receive margin 7) Communication p[...]

B - 3 8) Interfacing parameter setting The following settings are possible by pressing key after selecting the display contents of the LCD of the operator panel by using and keys. Settings are retained even when the printer power is turned off. By pressing key, menu setting mode is completed and the printer returns to ON-LINE state. ENTER PowerSave[...]

B - 4 a) LocalTalk ↔ RS422 switching Ready OFF-LINE Adobe PS Press key for 2 seconds to enter the menu mode (level 2), then press key, 7 times. Ready ADOBE PS SETUP Press key. ENTER PowerSave MENU 1 Menu 2 MENU 1 Menu 2 Ready JAM RECV Press key, 6 times. MENU 1 Menu 2[...]

B - 5 Ready Setting completed. ON-LINE Press key. Ready Item ACTIV 422 Selection Function LOCALTK LocalTalk I/F RS422 RS422 I/F Factory Setting: LOCALTK ON-LINE Adobe PS[...]

B - 6 b) RS422 I/F parameter setting Ready OFF-LINE Adobe PS MENU 1 Menu 2 Keep key down for more than 2 seconds and bring the printer into menu setting mode (level 2). Next, press key, 8 times. MENU 1 Menu 2 Ready ENTER PowerSave Ready Item BAUDRATE Selection Function 300 300 baud 600 600 baud 1200 1200 baud 2400 2400 baud 4800 4800 baud 9600 9600[...]

B - 7 Press key. MENU 1 Menu 2 Ready Item DATABITS Selection Function 8 BITS 8 bit length 7 BITS 7 bit length Factory Setting: 8 bit Press key. MENU 1 Menu 2 Ready Item PARITY Selection Function NONE No parity EVEN Even parity ODD Odd parity Factory Setting: No parity Press key. ON-LINE Ready ON-LINE Adobe PS Setting completed.[...]

C - 1 Appendix C DIAGNOSTICS TEST 1. Maintenance Modes • The maintenance modes consist of the user maintenance mode opened to the user, and the system and engine maintenance modes for service personnel level. • Press the Menu key to update each category. The operation returns to the first category after updating the last category. • Press the[...]

C - 2 After the end of processing Writing into the EEPROM is carried out after pressing the Enter key, then On-line or Recover key. After the end of processing Writing into the EEPROM is carried out after pressing the Enter key, then On-line or Recover key. (Range of Adjustment: +2.00mm to -2.00mm; 0.25mm steps) Writing into the EEPROM is carried o[...]

C - 3 1.2 System Maintenance Mode (1) The system maintenance mode is set when the power is turned ON while keeping the Recover key pressed down. (2) This mode adopts the menu for function selection. (3) The method for exit from this mode depends on the setting. (4) The system maintenance mode provides the following functions: (a) Page count display[...]

C - 4 • The following items are excluded: Head drive time setting Fine adjustment of printing start position Standard tray paper feed amount setting • Transition to the operation mode occurs upon completion of resetting. • Press the Menu key to update each category. The operation returns to the first category after updating the last category.[...]

C - 5 1.3 Engine Maintenance Mode (1) The engine maintenance mode is activated when the power is turned ON while keeping the Form Feed key and Enter key pressed down. (2) This mode adopts the menu for function selection. (3) The method for exit from this mode depends on the setting. (4) The engine maintenance mode provides the following functions: [...]

C - 6 (j) Standard tray paper feed setting • Do no change its default setting since this is a factory setting and were set at the factory. (k) Second tray paper feed setting • Do no change its default setting since this is a factory setting and were set at the factory. (l) Second tray download table selection • Do not change its default setti[...]

C - 7 0 mm * + 0.5 mm . + 3.5 mm - 4.0 mm . - 0.5 mm ENG MNT PRINTPOS 0 mm * DRUM CNT T nnnnnn DRUM CNT nnnnnn LCD display Press the Menu key. Press the Menu key. Press the Menu key. Press the + or - key. LED HEAD No. 25 * Press the Menu key. Be sure to check that it is set to 0 mm. No. 9 No. 10 . No. 25 * . No. 40 Press the + or - key. Writing int[...]

C - 8 ENGINE RESET'NG Press the Enter key. Upon completion of processing ENGINE RESET Press the Menu key. ON-LINE HP4 (OL610e only) (OL610e/PS only) T2 TBL No. 3 * No. 1 No. 2 No. 3 * Press the + or - key. Be sure to check that it is set to No. 3. Press the Menu key. EF POS 0 mm * Press the + or - key. Be sure to check that it is set to 0 mm. [...]

C - 9 1.4 Factory User Setting Operation • Switching of ODA, OEL, and OKI-INT users settings is possible with the factory user setting operation. • The user factory user setting operation is carried out by turning the power ON while keeping both the Menu key and the NEXT+ or LAST- key pressed down. (1) Factory ODA Setting Operation: Turn the po[...]

D - 1 Appendix D MAINTENANCE UTILITY OVERVIEW 1. OVERVIEW A Maintenance Utility for the OKI LED printers (hereinafter referred to as the Maintenance Utility) is an application program that runs on the Microsoft Windows 3.1 and Windows 95. It is a software designed to set various settings such as printer engine menu, counter initialization, etc. by [...]

D - 2 1.3 Software Configuration The Maintenance Utility consists of the following files. (1) Maintenance Utility ("MNTDRV.EXE") The Maintenance Utility executable file. It handles user interface (display control) and handling of messages transmitted from the Windows. (2) Initialization File ("MNTDRV.INI") Data such as menu sett[...]

D - 3 2. MAIN MENU DIALOG When the Maintenance Utility is triggered, it reads out menu setting, counter data and version data to display on the Main Dialog Box to prompt operator input. Maintenance items are grouped for display in the following manner. (1) Engine Menu Display/Set Engine Menu settings (2) Engine Counter Engine counter display/initia[...]

D - 4 2.1 Engine Menu Group In the Engine Menu Group, following items may be set. (1) Print Position Display Print Position Setting item Correct print start position. Setting range –4.00 mm ~ +3.5 mm F/W default 0.00 mm (2) LED Head Drive Time Display LED Head Marking No. Setting item Adjust LED head marking time. Setting range –37 ~ 505 – 54[...]

D - 5 (5) Optical head Display Optical Head Setting item Setting of mounting head type Setting range D-300-1W(300DPI) / D300-2W(300DPI adjustment) / D D-600-4W(600DPI) F/W default D300-1W(OKIPAGE 6e) / D600-4W(OKIPAGE 6ex) (6) Head type (OKIPAGE 6ex) Display HEAD TYPE Setting item The adjustment method for the adjustment head for 600DPI is set. Set[...]

D - 6 (9) Enter The values set at the time of the clicking of the "Enter" button is entered as a new setting value. (10) Cancel The value set at the time of the clicking of the "Cancel" menu is cleared. 2.2 Engine Counter Group In the Engine Counter Group, following items may be set. (1) Drum Count It displays the number of drum[...]

D - 7 Status Message Initializing Normal Status Initializing On-Line Ready Off-Line Ready Data Exist Data Exist Power save mode Ready Power Saving Print demo Printing Demo Print menu Printing Menu Print fonts Printing Fonts Status Message Toner low Warning Ready Toner Low Toner Sensor problem Ready Toner Sensor Problem Change drum Ready Change Drum[...]

D - 8 Status Message Paper#: Message: Tray1 paper request Paper Request Standard Tray Paper# Request Tray2 paper request Second Tray Paper# Request Manual paper request Manual Paper# Request Feeder paper request Multipurpose Feeder Paper# Request Exective Letter Legal 14 Legal 13 Ledger A6 A5 A4 A3 B5 B4 Monarch COM-10 DL C5 JIS B5 C4 COM-9 Executi[...]

D - 9 Status Message Paper Size Error Jam & Size Error Paper Size Error Input Jam Paper Input Jam Feed Jam Paper Feed Jam Exit Jam Paper Exit Jam Status Message Page Buffer Overflow Recoverable Alarm Page Buffer Overflow Macro Buffer Overflow Macro Buffer Overflow DLL Buffer Overflow DLL Buffer Overflow Receive Buffer Overflow Receive Buffer Ov[...]

D - 10 Status Message Controller Error Unrecoverable Error Controller Error Program ROM Check Error Program ROM Check Error Font ROM Check Error Font ROM Check Error Resident RAM Check Error Resident RAM Check Error EEPROM Check Error EEPROM Check Error Option ROM Check Error Option Software ROM Check Error Option RAM Check Error Fan Motor Error Fu[...]

D - 11 2.4 Test Print Button It diaplys the Test Print Dialog and performs local print or test file print. 2.4.1 Local Print Upon selection of button, it transmits local print command to the printer. No. 1 Menu Status Print Menu Print Item Print Test Item 2 Demonstration Demo Print 3 Printer Available Font Print Font Print 4 Change Roller Cleaning [...]

D - 12 2.5 Option Button It displays the Option Menu Dialog. For details, refer to 3. Option Menu Dialog. 2.6 About Button It opens the About Dialog box to display information on the Maintenance Utility and the printer firmware. 2.7 Reload Button It performs the same operation as that of the program start up. It reads out printer menu settings and [...]

D - 13 2.8 Exit Button It ends the Maintenance Utility. Before it closes, it shows a dialog box to confirm whether to renew the setting when the menu settings displayed on the Engine Menu and the User Default Environment do not match. When "Yes" is selected: It writes the setting of the Menu in the EEPROM of the printer and terminates the[...]

D - 14 3. OPTION MENU DIALOG It displays the Option Menu Dialog and performs functions listed on the menu. Option Menu items are grouped into three categories. (1) EEPROM Operation It displays and sets the Engine menu settings. (2) H/W Check It checks the printer hardware. (3) Product set Product (ID) of the printer is set. (4) Printer name set The[...]

D - 15 3.2 EEPROM Upload Button It reads out the Engine Menu setting and the Counter data of the printer being connected and store the data in RAM of the PC. When the data is stored in RAM of the PC, "EEPROM Download" button becomes effective. 3.3 EEPROM Download Button It sends the Engine Menu setting and the Counter setting data to the [...]

D - 16 4. SETUP DIALOG The Setup Dialog is displayed upon selection of "Setup" in the Main Menu Dialog. Environment setting language selection and printer port selection are made on the menu. The figure below shows a typical Setup Dialog. (1) Printer Language It designates printer environment setting language. (2) Add (Not supported) It a[...]

E - 1 Appendix E Multi-Purpose Feeder Maintenance[...]

E - 2 PREF ACE This Maintenance Manual is intended for the service person and describes the field maintenance methods for Multi-Purpose Feeder option of OKIPAGE 6e Series LED Page Printer. Refer to the Printer Handbook for equipment handling and operation methods.[...]

E - 3 CONTENTS 1. OUTLINE ................................................................................................ E - 4 1.1 Functions ...................................................................................... E - 4 1.2 External View and Component Names ......................................... E - 4 2. MECHANISM DESCRIPTION ...[...]

E - 4 1. OUTLINE 1.1 Functions This optional Multi-Purpose Feeder is installed on the front section of the printer, and it supplies paper automatically through the operation of pulse motor, which is driven by signals sent from the printer. The main functions are: • Paper that can be used: [Paper Types] • Standard Paper: Xerox 4200 (20-lb) • S[...]

E - 5 2. MECHANISM DESCRIPTION 2.1 General Mechanism The Multi-Purpose Feeder feeds the paper into the printer by receiving the signal from the printer, which drives the pulse motor inside the Multi-Purpose Feeder, and this motion is conveyed to rotate roller-A and B. The paper is delivered from the separator into the printer. Once delivered into t[...]

E - 6 3. PARTS REPLACEMENT This section covers the procedures for the disassembly, reassembly and installations in the field. This section describes the disassembly procedures, and for reassembly procedures, basically proceed with the disassembly procedures in the reverse order. 3.1 Precautions Concerning Parts Replacement (1) Parts replacements mu[...]

E - 7 [Service Tools] Table 3-1 shows the tools required for the replacement of printed circuit boards and units in the field. Table 3-1 Service Tools No. Service tools No. 1-100 Philips screwdriver Q'ty Remarks No. 2-100 Philips screwdriver 2 ~ 2.5 mm screws 3 ~ 5 mm screws N0. 3-100 screwdriver N0. 5-200 screwdriver Digital multimeter Pliers[...]

E - 8 3.2 Parts Layout This section describes the layout of the main components. Upper Frame Stepping Motor OLEV-11 PCB Separator Roller-B Roller-A Link Figure 3-1[...]

E - 9 3.3 Parts Replacement Methods This section describes the parts replacement methods for the components listed in the disassembly order diagram below. Multi-Purpose Feeder Link (3.3.1) Separator (3.3.2) OLEV-11 PCB (3.3.3) Stepping motor (3.3.4) Planet gear (3.3.5) Roller-A (3.3.6)[...]

E - 10 3.3.1 Link (1) Open paper feed cover 1 , and disengage the paper feed cover 1 and Link 3 , while lifting the paper hold 2 . (2) Remove the paper hold 2 off the arm 4 . (3) Disengage the link 3 from the arm 4 , and remove it. * Be careful not to damage the link and arm. 1 3 2 4[...]

E - 11 3.3.2 Separator (1) Turn the power switch off “O” and remove the connector cord. (2) Disengage the link and paper feeder cover (see 3.3.1). (3) Remove the 2 screws 1 , disengage the locks at 2 locations on the upper frame 2 with a screwdriver, and remove the upper frame 2 . (4) Remove the 2 screws 3 , and take out the separator assembly [...]

E - 12 3.3.3 OLEV-11 PCB (1) Remove the upper frame (see 3.3.2 steps (1) through (3)). (2) Remove the connector 1 . (3) Remove the 2 screws 2 , and remove the OLEV-11 PCB 3 . When mounting the printed circuit board, be careful to make sure that the sensor plate is being set correctly. 1 2 3 3 Sensor Plate[...]

E - 13 3.3.4 Pulse Motor (1) Remove the upper frame (see 3.3.2 steps (1) through (3)). (2) Remove the OLEV-11 PCB (see 3.3.3). (3) Remove the 2 screws 1 , and remove the stepping motor 2 . 2 1[...]

E - 14 3.3.5 Planet Gear (1) Remove the upper frame (see 3.3.2 steps (1) through (3)). (2) Remove the OLEV-11 PCB (see 3.3.3). (3) Remove the 2 screws 1 , and remove the motor bracket assembly 2 and planet gear 3 . 3 2 1[...]

E - 15 3.3.6 Roller-A and B While only the removal procedure for roller-A is described here, the removal procedure for roller- B is basically same. When removing roller-B, however, be careful not to deform the sensor lever. (1) Remove the upper frame (see 3.3.2 steps (1) through (3)). (2) Remove the separator assembly (see 3.3.2). (3) Remove the OL[...]

E - 16 4. TROUBLESHOOTING 4.1 Precautions Prior to the Troubleshooting (1) Go through the basic checking items provided in the Operator Guide. (2) Obtain detailed information concerning the problem from the user. (3) Go through the checking in the conditions similar to that in which the problem occurred. 4.2 Preparations for the Troubleshooting (1)[...]

E - 17 [ OEL/INT ] 1.[...]

E - 18 Status message display Ready LED display : OFF : BLINKING : ON : Undefined[...]

E - 19 4.3 Troubleshooting Method When a problem occurs, go through the troubleshooting according to the following procedure. Problem occurs Problem displayed by the message Troubleshooting according to the Status Message List (see 4.3.1) Carry out detailed troubleshooting according to the Troubleshooting Flow (see 4.3.1) 4.3.1 LCD Status Message L[...]

E - 20 • ( JAM error ) Paper Inlet Jam • Does paper jam at the inlet when the power is turned on? • YES Is the paper located above the sensor plate (Inlet)? • YES Remove the paper. ▼ • NO Is the sensor plate (Inlet) operating normally? • NO Replace the sensor plate (Inlet). ▼ • YES Replace the power supply board or inlet sensor. ?[...]

E - 21 5. CONNECTION DIAGRAM 5.1 Interconnection Diagram OLEV-11 PCB CN3 M Stepping motor CN2 To the Printer or High Capacity Second Paper Feeder 2 M-T3 1 M-T4 4 M-T1 3 M-T2 OPTPSIN-N OPTSCLK-N OPTSD-P OPTSDR-N OVP + 30V OVL + 5V-P FG FG 1 2 3 4 5 6 7 8 9 10[...]

E - 22 5.2 PCB Layout OLEV-11 PCB[...]

E - 23 6. PARTS LIST 1 3 7 5 6 4 8 2 Figure 6-1 Multi-Purpose Feeder[...]

E - 24 Table 6-1 Multi-Purpose Feeder No. Description Oki-J Part No. ODA Part No. Q’ty Remark 1 Roller-A 3PB4083-5514P1 50409201 1 2 Planet gear 4PP4083-5520P1 51229601 1 3 Link 3PP4083-5540P1 53344101 1 4 Separator 4PP4083-5544G1 5334201 1 5 Pulse motor 4PB4083-6075P1 56510701 1 6 OLEV-PCB 4YA4121-1014G11 55074811 1 3YS4011-3141P3 56631201 1 ODA[...]

F - 1 Appendix F High Capacity Second Paper Feeder Maintenance[...]

F - 2 PREF ACE This Maintenance Manual is intended for the service person and describes the field maintenance methods for High Capacity Second Paper Feeder option of OKIPAGE 6e Series LED Page Printer. Refer to the Printer Handbook for the equipment handling and operation methods.[...]

F - 3 CONTENTS 1. OUTLINE ................................................................................................ F - 4 1.1 Functions ...................................................................................... F - 4 1.2 External View and Component Names ......................................... F - 4 2. MECHANISM DESCRIPTION ...[...]

F - 4 1. OUTLINE 1.1 Functions The printer is mounted on top of this High Capacity Second Paper Feeder, and it supplies paper automatically through the operation of pulse motor (Hopping), which is driven by signals sent from the printer. The main functions are: • Paper that can be used: [Paper Type] • Standard Paper: Xerox 4200 (20-lb) Use of e[...]

F - 5 2. MECHANISM DESCRIPTION 2.1 General Mechanicsm The High Capacity Second Paper Feeder feeds the paper into the printer by receiving the signal from the printer, which drives the pulse motor inside the High Capacity Second Paper Feeder. This motion is converyed to rotate the One-way clutch of the hopping shaft assembly. The paper is delivered [...]

F - 6 3. PARTS REPLACEMENT This section covers the procedures for the assembly, disassembly and installations in the field. This section describes the disassembly procedures, and for assembly procedures, basically proceed with the disassembly procedures in the reverse order. 3.1 Precautions Concerning Parts Replacement (1) Parts replacements must b[...]

F - 7 [Service Tools] Table 3-1 shows the tools required for the replacement of printed circuit boards and units in the field. Table 3-1 Service Tools No. Service tools No. 1-100 Philips screwdriver Q'ty Remarks No. 2-100 Philips screwdriver 2 ~ 2.5 mm screws 3 ~ 5 mm screws N0. 3-100 screwdriver N0. 5-200 screwdriver Digital multimeter Pliers[...]

F - 8 3.2 Parts Layout This section describes the layout of the main components. Figure 3-1 Front Support Plate OLEV-12 PCB Pulse Motor Hopping Roller Shaft Assembly One-way Cluch Gear Paper Cassette[...]

F - 9 3.3 Parts Replacement Methods This section describes the parts replacement methods for the components listed in the disassembly order diagram below. High Capacity Second Paper Feeder Pulse motor (hopping) (3.3.1) OLEV-12 PCB (3.3.2) Hopping roller shaft assembly and One-way clutch gear (3.3.3)[...]

F - 10 3.3.1 Pulse Motor (Hopping) (1) Turn the printer power switch off “O” and remove the interface cable. (2) Remove the paper casette 1 . (3) Open the Front cover 2 , stand the High Capacity Second Paper Feeder vertically and remove the 2 E-clamps 3 . (4) Remove the 2 levers 4 , and remove the tension springs 5 . (5) Pull out the sheet guid[...]

F - 11 1 2 3 3.3.2 OLEV-12 PCB (1) Remove the front support plate (see 3.3.1 steps (1) through (6)). (2) Remove the connector 1 , and the 2 screws 2 , then remove the OLEV-12 PCB 3 .[...]

F - 12 8 7 5 6 2 3 4 1 3.3.3 Hopping Roller Shaft Assembly and One-way Clutch Gear (1) Open the front cover 1 . (2) Remove the 2 screws 2 , and remove the hopping roller frame 3 (be careful not to lose the Springs 4 when you do this, since it comes off). (3) Remove the One-way clutch gear 5 . (4) Remove the bush-A 6 , and remove the hopping roller [...]

F - 13 4. TROUBLESHOOTING 4.1 Precautions Prior to the Troubleshooting (1) Go through the basic checking items provided in the Operator Guide. (2) Obtain detailed information concerning the problem from the user. (3) Go through the checking in the conditions similar to that in which the problem occurred. 4.2 Preparations for the Troubleshooting (1)[...]

F - 14 [ OEL/INT ][...]

F - 15 Logo print Status message display Ready LED display : OFF : BLINKING : ON : Undefined[...]

F - 16 4.3 Troubleshooting Method When a problem occurs, go through the troubleshooting according to the following procedure. 4.3.1 LCD Status Message List The listing of the statuses and problems displayed in the form of messages on the LCD or PC display is provided in Table 4-1. Classification LCD Status Message Description Recovery Method and PC[...]

F - 17 • ( JAM error ) Paper Inlet Jam • Does paper jam at the inlet when the power is turned on? • YES Is the paper located above the sensor plate (Inlet)? • YES Remove the paper. ▼ • NO Is the sensor plate (Inlet) operating normally? • NO Replace the sensor plate (Inlet). ▼ • YES Replace the power supply board or inlet sensor. ?[...]

F - 18 5. CONNECTION DIAGRAM 5.1 Interconnection Diagram OLEV - 12PCB CN3 M Stepping motor CN2 To Multi-Purpose Feeder 2 M-T3 1 M-T4 4 M-T1 3 M-T2 OPTPSIN-N OPTSCLK-N OPTSD-P OPTSDR-N OVP + 30V OVL + 5V-P FG FG 1 2 3 4 5 6 7 8 9 10 CN1 To Printer OPTPSIN-N OPTSCLK-N OPTSD-P OPTSDR-N OVP + 30V OVL + 5V-P FG FG 1 2 3 4 5 6 7 8 9 10[...]

F - 19 5.2 PCB Layout OLEV-12 PCB[...]

F - 20 6. PARTS LIST Figure 6-1 High Capacity Second Paper Feeder 4 6 3 8 2 7 1 9 5[...]

F - 21 Table 6-1 High Capacity Paper Feeder No. Description Oki-J Part No. ODA Part No. Q’ty Remark 1 Hopping roller 3PP4083-6020P1 1 Same as the printer unit. shaft 2 One-way clutch 4PB4083-6024P1 51228901 1 Same as the printer unit. gear 3 Pulse motor 4PB4083-6075P1 56510701 1 4 OLEV-12 PCB 4YA4121-1014G12 55074812 1 5 Paper cassette 4YA4083-62[...]

OKI Data Corporation 11-22, Shibaura 4-chome, Minato-ku, Tokyo 108, Japan Tel: +81 (Japan)-3 (Tokyo)-5445-6159 Fax: +81-3-5445-6188 Printed in Japan[...]