New Buck Corporation MODEL FP-327-ZC manual

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Table of contents for the manual

  • Page 1

    NEW BUCK CORPORA TION MODEL FP-327-ZC WARNING: If the information in this manual is not followed exactly, a fire or explosion may result causing property dama ge, personal injury or loss of life. − Do not store or use gasoline or other flammable vapors and liqui ds in the vicinity of this or any other appliance. WHAT TO DO IF YOU SMELL GAS • Do[...]

  • Page 2

    [...]

  • Page 3

    T ABLE OF CONTENTS Safety Information and Warnings ........................................................................................ 3 Installation .................................................................................................................. ......... 6 Fireplace and Framing Dim ensions ..................................[...]

  • Page 4

    Page 2[...]

  • Page 5

    WARNING This appliance is equipped for (natural or propane) gas . Field conversion is not permitted. SECTION I SAFETY INFORMA TION W ARNINGS IMPORTANT: READ THIS OWNER’S MANUAL CAREFULLY AND COM PLETELY BEFORE TRYING TO ASSEMBLE, OPERAT E, OR SERVICE THE APPLIANCE. IMPROPER USE OF THESE LOGS CAN CAUSE SERIOUS INJURY OR DEAT H FROM BURNS, FIRE, EX[...]

  • Page 6

    5. If this heater is used with propane gas, do not place propane supply tank (s) inside any structure. 6. What To Do IF You Smell Gas: Shut off gas suppl y. - Do not try to light any appliance. - Do not touch any electrical switch; do n ot use any phone in your building. - Immediately call your gas supplier from a neighbor’s phone. Follow the gas[...]

  • Page 7

    20. All heater screens must be kept clean when operating the gas logs. 21. . ”WARNING: Failure to keep the primary air opening(s) of the burner(s) clean may result in sooting and property damage.” 22. Do not use this heater for burning trash or cooki ng. Never place matches, paper, garbage, or any other material on top of log s or into the flam[...]

  • Page 8

    CHOOSING THE LOCATI ON FOR YOUR FIREPLACE: Figure 1 shows some of the m any ways your fireplace ma y be installed. Consider the traffic pattern in your room and the location of doors and window s. Moving air from ceiling fans, open doors, and hot air grills may cause the flames to soot. If a disturbance is found that affects the flames, it must be [...]

  • Page 9

    Fireplace and Framing Dimensions (inches) Figure 2 15 3/4" 26 1/4" 31 7/8" 30 3/16" 32 3/16" 31 7/8" 32 3/16" 3 1/4 " 13 1/2" 7 1/2 " GAS LINE WARNING: Installation and repairs should be performed by a qualif ied service person. The appliance should be inspected before use a nd at least annually by [...]

  • Page 10

    FIREPLACE CLEARANCES The fireplace may be placed directly on a combustible floor, against a combustible wall at marked clearances, or on a raised wooden platform. If the fireplace is to be installed on a raised wooden platform, the platform m ust be a continuous level surface. The fireplace must be secure d in place so it cannot shift positions. Th[...]

  • Page 11

    FINISHING YOUR FIREPLACE There is a wide variety of finishing material available for your fireplace from formal wall treatments with m arble and mantels, to rustic wood paneling, stone or brick. Non- combustible materials u sed in this installation such as slate, tile, marble, etc. must be at least 1/2" thick. IT IS IMPORTANT THAT THE BLACK FA[...]

  • Page 12

    MANTEL PROFILES FOR ZE RO CLEARANCE CABINET MUST BE FOLLOWED Figure 5 2" 3" 3 1/4" 3 1/4" 2" 2" 42" COMBUSTIBLE MATERIAL NAILING FLANGE STAND OFF FP-327-ZC LOUVERS HOOD TOP TRIM (METAL) CEILING 2" 2" 2" 42" COMBUSTIBLE MATERIAL NAILING FLANGE STAND OFF FP-327-ZC LOUVERS HOOD TOP TRIM (METAL) CE[...]

  • Page 13

    INST ALLA TION OF MODEL FP - 327- ZC WITH OPTIONAL WOODEN MANTEL (1) When choosing the right location for your heater and m antel keep the following in mind: NOTE: Due to high temperatures, this heater shou ld be located out of traffic areas and away from furniture and draperies. NOTE: Kit No. (PAKDM327) Optional Wooden Mantel for FP-327-ZC. CAUTIO[...]

  • Page 14

    (10) To light the heater, see “L ighting Instructions” pages 21 through 28. Make sure you have the right gas valve for Natural or LP gas. TOP MANTEL SIDE MANTEL 1/2 " WOOD SCREWS (9) MANTEL BASE REAR OF HEATER FIGURE 6 Page 12[...]

  • Page 15

    SECTION VI AFTER MARKET MOBILE HOME INST ALLA TION NOTE : See “Producing Adequate Ventilation” page 14. . THIS APPLIANCE MAY BE INST ALLED IN AN AFTERMARKET*, PERMANENTLY LOCATED, MANUFACTURE D (MOBILE) HOME, WHERE NO T PROHIBITED BY LOCAL CODES. *After Market: Completion of sale, not for the pu rpose of resale from the m anufacturer. THIS APPL[...]

  • Page 16

    PRODUCING ADEQUA TE VENTILA TION This section is for residential o r manufactured (mobile) installation “This heater shall not be insta lled in a confined space or unusua lly tight construction u nless pro- visions are adequate combus tion and ventilation air.” The National Fuel Gas Code, ANSI Z223.1/NFPA 54 defines a confined space as a space [...]

  • Page 17

    1. Determine the volume of the space (length x width x height). Length x Width x Height =_________cu.ft.(volume of space) EXAMPLE: 20 ft.(Length) x 16 ft.(Width) x 8 ft.(ceiling Height)= 2560 cu. ft. (volume of space) If additional ventilation to adjo ining room is supplied with grills or openings, add the volume of these rooms to the to tal volume[...]

  • Page 18

    VENTILATION AIR VENTILATION AIR FROM INSIDE BUILDING This fresh air would come from an adjoining unconf ined sp ace. When venting to an adjo ining space, you must provide two permanent openings: one within 12" of the ceiling and one within 12" of the floor on the wall connecting the two spaces (see Options 1 and 2, Figure 7). You can also[...]

  • Page 19

    FIGURE 8 VENTILA TION AIR FROM OUTDOORS Provide extra fresh air by using ventilation grills or ducts. You must pr ovide two permanent openings: one within 12" of the ceiling and one within 12" of the floor. Connect these items directly to the outdoors. These spaces incl ude attics and crawl spaces. Follow the National Fuel Gas Code NFPA 5[...]

  • Page 20

    W ARNING: ANY CHANG E TO THIS HEATER OR ITS CONTROLS CAN BE DANGEROUS GAS CONNECTION Check gas type. Use only the type of gas indicated on the valve rating plate. If the gas type listed on the plate is not your type of gas supply, DO NOT INSTALL. Contact your dealer for proper model. Always use an external regulator for all LP heat ers to reduce th[...]

  • Page 21

    GAS PRESSURE CHECK Check the inlet pressure to the burner to ensu re that it is as shown in the ta ble below. NOTE: The pressure check point is located on the right side of the valve faci ng burner, for ITT, and the left side for SIT. The appliance and its appliance ma in gas valve must be disconnect ed from the gas supply piping system during any [...]

  • Page 22

    W ARNING: FAILURE TO POSITION THE PART S IN ACCORDANC E WITH THESE DIAGRAMS OR FAILURE TO USE ONLY PARTS SPECIFICALLY APPRO VED WITH HEATER MAY RESULT IN PROPERTY DAMAGE OR PERSO NAL INJURY. W ARNING: DO NOT AL LOW FANS TO BLOW DIRECTL Y INTO THE FIREPLACE. AVOID DRAFTS THAT ALTE R BURNER FLAME PATTERN. PLACEMENT OF LOGS Figure 9 1 2 3 Page 20[...]

  • Page 23

    LIGHTING INSTRUCTIONS M I L L I V O LT V A LV E ( I T T ) FOR YOUR SAFETY , READ BEFORE LIGHTING W ARNING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROP ERTY DAMAGE, PERSONAL INJURY, OR LOSS OF LIFE. A. This appliance has a pilot which must be li ghted by hand. When lighting the pilot, follow these inst[...]

  • Page 24

    LIGHTING INSTRUCTIONS 1. STOP! Read the safety information on previous page. 2. Make sure the manual shutoff valve is fully close d.If equipped with therm ostat set to the lowest setting. 3. Turn off all electrical power to the appliance. 4. Open access panel door located at bottom front of the appliance. 5. Turn control knob clockwise to the full [...]

  • Page 25

    • If the pilot will not stay lit after several tries, turn the gas control knob to “OFF” and call your servi ce technician or gas supplier. 12. Turn control knob counterclockwise to the “ON” position. Push the “ON/OFF” toggle switch to the “ON” position. The m ain burner should light. 13. Close access panel door. 14. Turn on all e[...]

  • Page 26

    THERMOST A T CONTROL OPERA TION • This valve operates off of millivolts produced by the generator. You may choose to use an optional Wall Thermostat or Remo te control. If so, see Figure 2, page 22 for wiring diagram. MANUAL LIGHTING PROCEDURE 1. If the pilot cannot be lit with the piezo, it can be manually lit with the us e of a paper match and [...]

  • Page 27

    LIGHTING INSTRUCTIONS MODULA TING V AL VE(MAXITROL) FOR YOUR SA FETY , READ BEFORE LIGHTING W ARNING IF YOU DO NOT FOLLOW THESE INST RUCTIONS EXACTLY, A FIRE OR EX- PLOSION MAY RESULT CAUSING PROPER T Y DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. A. This appliance has a pilot which must be li ghted by hand. When lighting th e pilot, follow thes e inst[...]

  • Page 28

    LIGHTING INSTRUCTIO NS 1. STOP! Read the safety information on the previous page. 2. Make sure manual shutoff valve is fully closed. 3. Open access panel door, located in lower front center of base for access to control kno bs. 4. Turn off all electric power to the appliance. 5. Set thermostat (flam e control) to lowest setting. 6. Push in and turn[...]

  • Page 29

    CAUTION: Hot while in operation. Do Not Touch. Keep children, clothing, furniture, gasoline, and other liquids having flammable vapors away. CAUTION: DO NOT TRY TO ADJUST HEATING LEVELS BY USING TH E MANUAL SHUTOFF VALVE. W ARNING: Improper installation, adju stm ent, alteration, service or maintenance can cause property damage, personal injury, or[...]

  • Page 30

    THERMOST A T CO NTROL OPERA TION The thermostat contro l used on this heater differs from standard therm ostats. Standard thermostats simply turn the burner on and off. Th e therm ostat used on this heater senses the room temperature and adjusts the amount of gas flow to the burner. This will increase or decrease the flame height. At times, the roo[...]

  • Page 31

    FLAME CHECK A periodic check of the flames should be made. The pilot flam e should always be present when the unit is in operation. FLAME: Propane (LP) should produce a flame that is 3" to 4" above re ar log. This flame should be yellow. Natural gas should produce a flame that is 3" to 4" above r ear log. This flame should be mo[...]

  • Page 32

    W ARNING: CHILDREN AND ADULTS SHOU LD BE ALERTED TO THE HAZARDS OF HIGH SURFACE TEMPERA TURES AND SHOULD STAY AWAY TO AVOID BURNS OR CLOTHING IGNITI ON. YOUNG CHILDREN SHOULD BE CAREFULLY SUPERVISED WHEN IN THE SAME ROOM AS GAS LOGS. W ARNING: CLOTHING OR OTHER FLA MMABLE MATERIAL SHOULD NOT BE PLACED ON OR NEAR THESE GAS LOGS. WIRING DIAGRAM NOTE [...]

  • Page 33

    W ARNING: ELECTRICAL GROUNDING INSTRUCTION: TH IS HEATER IS EQUIPPED WITH A THREE-PRONG PLUG FOR YOUR PROTEC TION AGAINST SHOCK HAZARD AND SHOULD BE PLUGGED DIRECTLY INTO A PROPERLY GROUNDED THREE-PRONG RECEPTACLE. NOTE: #PESBRO84 Blower Model FP-327-ZC. Rating: 120 volts/60HZ/0.54 Amps. NOTE: For convenience, allow licensed elec trician to install[...]

  • Page 34

    IMPOR T ANT S AFEGUARDS Although your gas logs are very realis tic in appearance, it is not a real burning fireplace and must not be used for burning rejected material. To avoid irreparable damage to the heater or pers onal injury, m atches, paper, garbage, or any other material must not be placed or thrown on top of the logs or into the flames. To[...]

  • Page 35

    TROUBLE SHOOTING W ARNING TURN OFF, UNPLUG HEATER AND LET COOL BEFORE SERVI CING. ONLY A QUALIFIED SERVICE PERSON SHOULD SERVICE AND REPAI R HEATER. CAUTION NEVER USE A WIRE, NEEDLE, OR SIMILAR OBJECT TO CLEAN ODS/ PILOT. THIS CAN DAMAGE ODS/PILOT. OBSERVED PROBLEM Igniter button is pressed, no spark at ODS/Pilot OBSERVED PROBLEM Igniter button is [...]

  • Page 36

    OBSERVED PROBLEM ODS/PILOT lights but flame goes out when control knob is released 4. Air in gas lines when installed 5. Depleted gas supply 6. ODS/Pilot is clogged 7. Gas regulator setting is not correct POSSIBLE PROBLEM 1. Control knob is not fully pressed in 2. Control knob not pressed in long enough 3. Safety interlock system has been triggered[...]

  • Page 37

    W ARNING IF YOU SMELL GAS: * SHUT OFF GAS SUPPLY * DO NOT TRY TO LIGHT APPLIANCE * DO NOT TOUCH ANY ELECTR ICAL SWITCH; DO NOT USE ANY PHONE IN YOUR BUILDING * IMMEDIATELY CALL YOUR GA S SUPPLIER FROM A NEIGHBOR’S PHONE. FOLLOW THE GAS SUPPLIER’S INSTRUCTIONS. * IF YOU CANNOT REACH YOUR GAS SUPPLIER, CALL TH E FIRE DEPARTMENT. IMPORTANT: Operat[...]

  • Page 38

    OBSERVED PROBLEM Burner does not light after ODS/ Pilot is lit Delayed ignition of burner Burner backfiring during combustion Slight smoke or odor during initial operation Heater produces a whistling noise when burner is lit POSSIBLE CAUSE 1. Burner orifice is clogged 2. Inlet gas pressure is too low 1. Manifold pressure is too low 2. Burner orific[...]

  • Page 39

    SER VICING Repair and replacement work should only be perf ormed by a qualified service technician. Always shut off the gas supply and make sure heater is cool before beginning any service operation. Check for gas leaks after servicing. R E PA I R PA R T S A parts list with exploded view follows. Always include correct name, part number, and model [...]

  • Page 40

    P AR TS LIST Maxitrol Valve KEY # PART # DESCRIPTION QUANTITY 1 GV 30B5A2L7B Maxitrol LP Valve 1 1A GV 30B5A2N7B Maxitrol Nat. Valve 1 2 PE 4966 3/8" - 3/8" Elbow 1 3 PS 112736 Maxitrol Regulator Holder 1 4 PS 112716 M1127 Inner Bottom 1 5 PO TBURN Single Burner 1 6 PE TPT100/433 Thermo-couple/ (Copreci) 1 7 PE 2150053 Copreci ODS Nat. Pi[...]

  • Page 41

    BLOWN UP VIEW OF BURNER ASSEMBL Y Page 39[...]

  • Page 42

    P AR TS LIST ITT Valve KEY # PART # DESCRIPTION QUANTITY 1 PE 124461 Piezo Igniter w/Nut 1 2 PE 2150053 Copreci ODS Nat. Pilot 1 2A PE 2150054 Copreci ODS LP Pilot 1 3 PE 65JUMPER 6" Jumper W ires #16 AWG Solid 2 4 PE B67SA233 ITT LP Valve 1 4A PE B67RA234 ITT NAT. Valve 1 5 PE G251F24S ITT Generator (ITT Valve) 1 6 PE RA911RB Carling Switch ([...]

  • Page 43

    BLOWN UP VIEW OF BURNER ASSEMBL Y Page 41[...]

  • Page 44

    NEW BUCK CORPORA TION We reserve the right to amend th ese specifications at any tim e without notice. The only warranty applicable is our standard wr itten warranty. We offer no other warranty, expressed or implied. LIMITED W ARRANTY MODEL FP-327-ZC New Buck warrants this product to be free from defects in materials and com ponents for two (2) yea[...]

  • Page 45

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