New Buck Corporation 74 manual

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Table of contents for the manual

  • Page 1

    MODEL 74 ROOM HEA TER NON-CA T AL YST FIREPLACE INSER T & FREEST ANDING FEA TURES PREP ARA TIONS INST ALLA TION OPERA TION MAINTENANCE S A F E T Y SAFETY NOTICE IF THIS HEATER IS NOT PROPERLY IN STALLED, A HOUSE FIRE MAY RESULT . FOR YOUR SAFETY, FOLLOW THE INSTALL ATION INSTRUCTIONS. CONTACT LOCAL BUILDING OR FIRE OFFICIALS CONCERNING RESTRICT[...]

  • Page 2

    [...]

  • Page 3

    T ABLE OF CONTENTS Important Instructions ......................................................................................................... 2 SECTION I: Introduction ................................................................................................... 3 Type of wood and loading procedures ………………………………?[...]

  • Page 4

    INST ALLA TION, OPERA TION, AND MAINTENANCE INSTRUCTIONS MODEL 74 BEFORE INST ALLING YOUR NEW BUCK ST OVE, READ THE ENTIRE INSTRUCTION MANUAL IMPOR T ANT INSTRUCTIONS W ARNING THESE UNITS GENERATE A LOT OF HE AT, SO TREAT THEM WITH CARE. HOT WHILE IN OPERATION! KEEP CHILDREN, CLOTHING AND FURNITURE AWAY. CONTACT MAY CAUSE SKIN BURNS.”DO NOT USE C[...]

  • Page 5

    CAUTION YOUR CHIMNEY MUST BE CO RREC TLY SIZED. A CHIMNEY THAT IS TOO SMALL OR LARGE IN DIAMETER, OR TOO SHORT, CAN CAUSE YOUR STOVE TO SPILL SMOKE WHEN THE DOOR IS OPENED. SECTION I INTRODUCTION Your new MODEL 74 is a non-ca talytic unit designed to meet the most stringent emissions standards without the use of a catalytic combusto r. This effect [...]

  • Page 6

    SECTION II MASONR Y INSER T INST ALLA TION The Model 74 may be installed using an all mas onry fireplace built in accordance with the Uniform Building Code and National Fire Prot ection Association (NFPA). The first step in this type of installation is to determine the acceptability of th e fireplace and chimney for use with a woodstove. Both the c[...]

  • Page 7

    POSSIBLE TOOLS NEEDED FOR INST ALLA TION If you decide to install your own stove, there are several hand tools you may need to do the job. If you do not already have them, they are r eadily available at mo st hardware stores. Caulking gun Large adjustable wrench (may not be needed) Drop cloths or newspapers Vacuum cleaner or whisk broom Flashlight [...]

  • Page 8

    OPTION (B) REMOVE DAMPER OR WIRE IT OPEN AIRTIGHT INSULATED CLEAN- BLOCK-OFF PLATE OR DAMPER ADAPTER SEAL TRIM PANELS WITH INSULATION OR HIGH TEMPERATURE CAULK STAINLESS STEEL CHIMNEY CONNEC- TOR MUST EXTEND 1’ PAST THE BLOCK-OFF PLATE OR TO THE FLUE LINER NOTE: Follow installation instruction with Direct Connection Kit. (Kit sold separately) SAF[...]

  • Page 9

    INST ALLA TION PROCEDURE (Use a chimney connector or a Listed Direct or Positive Connect) (See Pag e 6.) POSITIONING THE HEATER When positioning the h eater, the following conditions MUST be met! (See Figure 2.) 1. The front of the dam per opening must be positioned BEHIND the rear edge of the lintel to ensure prop er draft. (See Figure 2.) 2. Cent[...]

  • Page 10

    NOTE: Mount the top trim panel so that it sits in front of the top of the side trim panels.. 9. Obtain the brass trim kit provid ed with insert kit and slip over the top a nd sides of tri m panels. (Top ends of brass may need to be trimmed to fit.) 10. Using insulation provided, pe el and stick to back of pa nels overlapping fireplace dimens ions b[...]

  • Page 11

    CAUTION THE UNIT IS PAINTED WITH A SPECIALLY FORMULATED HIGH TEMPERATURE PAINT THAT CURE S DURING THE FIRST TWO OR THREE FIRINGS. YOU MAY NOTICE A SLIGHT SMOKING EFFECT AND AN ODOR OF BURNING PAINT WHEN YOU BUILD THE FIRST FIRES. THIS IS NORMAL AND IS NOT A CA USE FOR ALARM. IN SOME CASES, THESE FUM ES WILL ACTIVATE A SMOKE ALARM. OPENING A WINDOW [...]

  • Page 12

    SECTION III PRE-F AB INSER T INST ALLA TION The Model 74 has been tested with the followi ng UL listed manufactured Pre-Fab Fireplaces: Heatilator Security Tempco Preway Marco FMI Woodside Majestic The Model 74 will fit any of the models that a r e large enough to accept them . NOTE: A full chimney liner is requ ired in a Zero Clearance or pre-fab [...]

  • Page 13

    SECTION IV RESIDENTIAL FREEST ANDING INST ALLA TION Select an installation location that will gi ve t he best airflow from the front of t he heater to the remainder of the home. PREP ARI NG THE ST OVE FOR INST ALLA TION 1. Inspect the unit for any obvious physical damage. 2. Plug the power cord into a 115V AC outlet to test th e m otor and fan when[...]

  • Page 14

    Chimney This model is designed for connection to th e following listed 2100º UL103 HT chimneys and parts. Follow chimneys manuf acturer' s instructions carefully. Simpson Duravent Metal Fab Security Airjet Selkirk Metal Bestos Jakes Evans This room heater must be converted to (1) a chimney complying with the requirements for Type HT chimneys [...]

  • Page 15

    Step (b): Calculate R of proposed system. 4” brick of C=1.25, therefore Rbrick = 1/C = 1/1.25 =0.80 1/8” mineral board of K = 0.29, therefore Rmin.bd. =1/029 x0.125 = 0.431 Step (c): Compare proposed system R of 1.231 to specified R of 0.893. Since proposed system R is greater than required , the system is acceptable. Definitions: Thermal condu[...]

  • Page 16

    B. Wall Exit Into Metal Tee-Box 1. Mark the plumb line on the wall directly behi nd the center of the heater. (See Figure 6.) NOTE: When using 24# ga. minimum blue or black steel pipe, maintain 18" between pipe and ceiling. NOTE: Floor protector must be under horizon tal pipe exit (See Figure 9. Page 19. ) 2. Place the vertical portion of th e[...]

  • Page 17

    3. Measure up so there will be at least 1/4" rise per foot of horizontal connector pipe, maintaining clearances to the ceiling as noted in (Figure 6 Page 14.) This will give you the center of the hole for the chimney penetration. 4. After locating the center of th e penetration, inst all the tee-box and chimney as per th e chimney manufacturer[...]

  • Page 18

    Connectors may pass through walls or partitions constructed of combustible material if the connector is: (a) Either listed for wall pass-through or is routed through a device listed for wall pass- through and is installed in accordance with the conditions of the listing. (b) Selected or fabricated in accordance with the conditions and clearances as[...]

  • Page 19

    Figure 8 This unit may be installed using the follo wing double wall close clearance chimney systems: (1) 6" Simpson Dura-Vent double wall ch imney connector “Type DVL” and 6" Simpson Dura-Vent 2100º HT. “Type DP” chimney. (2) 6" Security Type DL double wall connector and 6" Security Type "ASHT" High Temp Chim[...]

  • Page 20

    FINAL CHECK 1. Recheck the specified clearances. 2. Remove all foreign mate rial from the firebox area. 3. Open the primary air draft. 4. Plug the power cord into a 115V AC outlet when using with optional motor. ”Do not run power cord under un it or in high traffic areas”. 5. Place crumpled pieces of newspaper in the stove . Light it and close [...]

  • Page 21

    CLEARANCES FOR MODEL 74 MINIMUM CLEARANCES TO COMBUSTIBLES RESIDENTIAL SINGLE W ALL CONNECTOR WITHOUT CLOSE CLEARANCE SHIELDS Figure 9 MODEL A B C D E F G H MODEL 74 25" 8" 10.5" 8" 8" 6" 20" 10” NOTE: All clearances are to combustibles witho ut low clearance shields and using single wall pipe and minimum floor [...]

  • Page 22

    CLEARANCES FOR MODEL 74 MINIMUM CLEARANCES TO COMBUSTIBLES RESIDENTIAL / MOBILE HOME DOUBLE W ALL OR SHIELDED SINGLE W ALL CONNECT OR WITH CLOSE CLEARANCE SHIELDS Figure 10 MODEL A B C D E F G H MODEL 74 23" 4" 6.5" 4" 8" 6" 20" 10” NOTE: All clearances are to combustibles with all low clearance shields and doub[...]

  • Page 23

    CLEARANCES FOR MODEL 74 MINIMUM CLEARANCES TO COMBUSTIBLES RESIDENTIAL / MOBILE HOME DOUBLE W ALL OR SHIELDED SINGLE W ALL CONNECT OR WITHOUT CLOSE CLEARANCE SHIELDS Figure 10 MODEL A B C D E F G H MODEL 74 25" 4" 6.5" 4" 8" 6" 20" 10” NOTE: All clearances are to combustibles with all low clearance shields and d[...]

  • Page 24

    Installation of Close Cl earance Shields (Optional) 1. Taking close clearance side sh ields, hold up to side of st ove leaving 1/4" gap between shield and top of stove. 2. Make reference mark in center of pre-punched ho le in top & bottom of shield. Drill two (2) 3/32" holes in back of unit on each side. Insert self-tapping screw s in[...]

  • Page 25

    CLEARANCES FOR MODEL 74 ALCOVE INST ALLA TION DOUBLE OR SHIELDED SINGLE W A LL CONNECTOR WITH CLOSE CLEARANCE SHIELDS Figure 11 MODEL A B C D E H I J K MODEL T-74 23" 4" 6.5" 84" 36" 10” 8” 6” 20” NOTE : Clearances to be used with double wall low clearance pipe and low clearance shield kit only. D BACK WALL SIDE WAL[...]

  • Page 26

    SECTION V FREEST ANDING MOBILE HOME INST ALLA TION FLOOR PROTECTION Floor protector must be 3/8" minim um thickne ss non-combustible material or equivalent. How to use alternate materials and how to ca lculate equivalent thickn ess. An easy means of determining if a proposed altern ate floor protector meet s requirements listed in the applianc[...]

  • Page 27

    CHIMNEY This model is designed for connection to the following, 2100° UL 103 HT chimneys and parts, Simpson Duravent, Security, Selkirk Metal Bestos and Metal Fab. Air Jet, Jakes Evans pipe. Follow chimney ma nufactures instructions carefully. T OOLS FOR INST ALLA TION Drop cloth 3/32" Metal drill bit 5/16" Magnetic socket chuck ad apter[...]

  • Page 28

    PREP ARING THE LOCA TION FOR ROOM HEA TER 1. Select an installation location th at will give the best airflow f r om the front of the heate r to the remainder of the home. CAUTION THE STRUCTURAL INTEGRITY OF THE MOBILE HOME FLOOR MUST BE MAIN- TAINED. (MOVE OPENING AND/OR REPOSITI ON HEATER LOCATION IF NECESSARY). 2. Place the protective floor pad [...]

  • Page 29

    14. From under the mobile home, slip the duct up through the 4-1/4" ho le. Push up until the face of the outside air duct contacts the unders ide of the floor of the m obile home. For certain floor thickness, you may have to shor ten the length of the outside air duct. 15. Secure the outside air duct to the floor us ing the four (4) #10x1 scre[...]

  • Page 30

    2. After locating the center of the hole install the ceiling support box, chimney flashing and rain cap. Only use2100° UL 103 HT chimney and parts listed in this manual per the chim ney manufactures instruction . CAUTION REFER TO CHIMNEY MANUFACTURER’S INSTRUCTION S FOR ASSEMBLY AND DISASSEMBLY OF CHIMNEY PARTS. BE SURE TO FOLLOW CHIMNEY INSTRUC[...]

  • Page 31

    FINAL CHECK 1. Recheck the specified clearances. 2. Remove all foreign mate rial from the firebox area. 3. Open the primary air draft. 4. Plug the power cord into a 115V AC outlet when using with optional motor. Do no run power cord under un it or in high traffic areas. 5. Place crumpled pieces of newspaper in the stove . Ligh t it and close the do[...]

  • Page 32

    SECTION VI WOOD HEA TER SAFETY Certain safety hazards are inhe rent in any wood heater installa tion. You should be aware of these so that a safe and proper installation can be made. 1. FAULTY CHIMNEY: An older masonry chim ney should be thoroughly checked to be sure there are no holes or weak spots which coul d allow sparks or hot gases to escape.[...]

  • Page 33

    SECTION VII OPERA TION This section of the manual is to help you ge t the maximum efficiency and maximum smoke (particulate) reduction from your heater. If you should experien ce any difficulty or have any questions concerning your heater, contact your dealer for assistance. NOTE: The manufacturer recommends that for maxi mu m performance b urn sea[...]

  • Page 34

    SECTION VIII TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION 1. Sluggish Heater 1. Obstruction in Chimney 2. Improperly sealed trim kit or direct connect kit 3. Manual damper in chimney is closed 4. Wet or unseasoned wood being burned 5. Poor chimney draft 6. Improper wood loading 1. Check for and remove obstruction 2. (a) Check trim kit gasketing [...]

  • Page 35

    2. High fuel consumption 3. Backpuffing 4. Smoke rollout when heater door is opened 1. (a) Close inlet air control as much as possible to maintain desired heat output. (b) Check gaskets, reinstall fiberglass gasketing around doors and glass as necessary 2. Check door gasket, check adjustment of door latch 1. (a) Smoke shelf in chimney is filled wit[...]

  • Page 36

    NEW BUCK CORPORA TION (NBC) "LIMITED W ARRANTY" FOR THE BUCK STOVE PLEASE READ THIS W ARRANTY CAREFULL Y PRODUCTS COVERED This warranty covers the New Buck Stove h eating unit, as long as it is owned by the original purchaser, including optional and standard accessories purchased at the same tim e , subject to terms, limitations, and cond[...]

  • Page 37

    If for any reason you are dissatisfied with the suggested procedures, you may contact us in writing at: New Buck Corporation Customer Service Department P. O. Box 69 Spruce Pine, NC 28777 CONDITIONS AND EXCLUSIONS A. Replacement of parts may be in the f orm of new or fully reconditioned parts, at NBC' s option. B There is no other express warr[...]