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Multiquip MRH-800DS manual

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Table of contents for the manual

  • Page 1

    MUL TIQUIP INC . . . . . P ARTS DEP ARTMENT : 18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 F AX : 800-672-7877 310-537-3700 SERVICE DEP ARTMENT/TECHNICAL ASSIST ANCE: 800-421-1244 800-478-1244 F AX: 310-537-3927 F AX: 310-631-5032 E-mail:mq@multiquip.com • www:multiquip.com Atlanta • Boise • Dallas • Houston • Newark Montre[...]

  • Page 2

    P A GE 2 — MQ-MIKASA MRH-800DS VIBRA TION ROLLER — P ARTS & OPERA TION MANU AL — REV . #3 (02/02/05)[...]

  • Page 3

    MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 3 HERE'S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING P AR TS DEP AR TMENT 800-427-1244 or 310-537-3700 F AX: 800-672-7877 or 310-637-3284 SER VICE DEP ARTMENT 800-421-1244 F AX: 310- 537-4259 TECHNICAL ASSIST [...]

  • Page 4

    P A GE 4 — MQ-MIKASA MRH-800DS VIBRA TION ROLLER — P ARTS & OPERA TION MANU AL — REV . #3 (02/02/05) T ABLE OF CONTENTS Proposition 65 W ar ning ............................................. 2 Here's How T o Get Help ............................................ 3 T able Of Contents ....................................................[...]

  • Page 5

    MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 5 P ARTS ORDERING PR OCEDURES When ordering parts, please supply the following information: ❒ ❒ ❒ ❒ ❒ Dealer account number ❒ ❒ ❒ ❒ ❒ Dealer name and address ❒ ❒ ❒ ❒ ❒ Shipping address (if different than billing addres[...]

  • Page 6

    P A GE 6 — MQ-MIKASA MRH-800DS VIBRA TION ROLLER — P ARTS & OPERA TION MANU AL — REV . #3 (02/02/05) MRH-800DS — SAFETY MESSA GE ALERT SYMBOLS Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself [...]

  • Page 7

    MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 7 Accidental Starting MRH-800DS — SAFETY MESSA GE ALER T SYMBOLS AL W A YS place the engine ON/OFF switch in the OFF position, when the vibration roller is not in use. Respiratory Hazard AL W A YS wear approved respiratory protection. Equipment D[...]

  • Page 8

    P A GE 8 — MQ-MIKASA MRH-800DS VIBRA TION ROLLER — P ARTS & OPERA TION MANU AL — REV . #3 (02/02/05) MRH-800DS — R ULES FOR SAFE OPERA TION ■ AL W A YS refuel in a well-v entilated area, awa y from sparks and open flames. ■ AL W A YS use e xtreme caution when wor king with flammable liquids. When refueling, stop the engine and allow[...]

  • Page 9

    MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 9 MRH-800DS — R ULES FOR SAFE OPERA TION ■ AL W A Y S use e xtreme care when operating near obstructions, on slippery surfaces, grades and side slopes. ■ When reversing, particularly on the edges and banks of ditches, as well as in front of o[...]

  • Page 10

    P A GE 10 — MQ-MIKASA MRH-800DS VIBRA TION ROLLER — P ARTS & OPERA TION MANU AL — REV . #3 (02/02/05) MRH-800DS — OPERA TION AND SAFETY DECALS Figure 1. Operation and Safety Decals Figure 1 displa ys the operation and saf ety decals as they appear on the vibr ation roller . Should any of these decals become damaged or unreadable, contac[...]

  • Page 11

    MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 11 Figure 1. Operation and Safety Decals (Continued) MRH-800DS — OPERA TION AND SAFETY DECALS[...]

  • Page 12

    P A GE 12 — MQ-MIKASA MRH-800DS VIBRA TION ROLLER — P ARTS & OPERA TION MANU AL — REV . #3 (02/02/05) MRH-800DS — R OLLER SPECIFICA TIONS S N O I T A C I F I C E P S R E L L O R N O I T A R B I V S G 0 0 8 - H R M . 1 E L B A T s n o i s n e m i D ) m m 0 6 0 1 x 2 9 6 x 0 7 6 2 ( n i 7 . 1 4 x 2 . 7 2 x 5 0 1 r e t e m a i D m u r D ) [...]

  • Page 13

    MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 13 MRH-800DS — ENGINE SPECIFICA TIONS . 2 e l b a TE N I G N E) R A M N A Y ( S N O I T A C I F I C E P S l e d o M e n i g n E 1 K M V E D - E E 0 0 1 L R A M N A Y e p y T e n i g n El e s e i D d e l o o c - r i A e k o r t S X e r o B r e d n[...]

  • Page 14

    P A GE 14 — MQ-MIKASA MRH-800DS VIBRA TION ROLLER — P ARTS & OPERA TION MANU AL — REV . #3 (02/02/05) MRH-800DS— VIBRA TION ROLLER DIMENSIONS Figure 2. MRH-800DS Vibration Roller Dimensions S N O I S N E M I D . 3 E L B A T H T G N E L A. n i 5 0 1. m m 0 7 6 2 B. n i 7 5. m m 5 4 4 1 C. n i 0 1. m m 5 5 2 D. n i 8 . 2 2. m m 0 8 5 E. n[...]

  • Page 15

    MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 15 MRH-800DS— FEA TURES The Mikasa Model MRH-800DS i s a powerful compacting tool capable of applying a tremendous force in consecutive impacts to a soil surface. Its applications include soil compacting for backfilling for gas pipelines, water p[...]

  • Page 16

    P A GE 16 — MQ-MIKASA MRH-800DS VIBRA TION ROLLER — P ARTS & OPERA TION MANU AL — REV . #3 (02/02/05) MRH-800DS— VIBRA TION ROLLER COMPONENTS Figure 3. MRH-800DS Vibration Roller Components 10 11 1 2 3 5 4 6 7 8 9[...]

  • Page 17

    MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 17 MRH-800DS— VIBRA TION R OLLER COMPONENTS Figure 3 illustrates the location of the major components f or the MRH-800DS Vibration Roller . The function of each component is described below: 1 . Fuel T ank/Cap – Fill with diesel fuel. Fuel tank[...]

  • Page 18

    P A GE 18 — MQ-MIKASA MRH-800DS VIBRA TION ROLLER — P ARTS & OPERA TION MANU AL — REV . #3 (02/02/05) MRH-800DS— HANDLE B AR/LEVER COMPONENTS Figure 4. MRH-800DS Lever Components 1 2 3 4 5 6[...]

  • Page 19

    MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 19 MRH-800DS — HANDLE B AR/LEVER COMPONENTS HANDLE BAR/LEVER COMPONENTS Figure 4 illustrates the location of the major lever components on the handle bar of the machine. Each component is described below: 1. T ravel Le ver – Controls the direct[...]

  • Page 20

    P A GE 20 — MQ-MIKASA MRH-800DS VIBRA TION ROLLER — P ARTS & OPERA TION MANU AL — REV . #3 (02/02/05) Figure 5. MVH-402DSB Engine Components ENGINE COMPONENTS Figure 5 illustrates the location of the major engine components of the machine. Each component is described below: 1 . Fuel Filler Cap – Remove this cap to add unleaded gasoline [...]

  • Page 21

    MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 21 NO TE P A GE[...]

  • Page 22

    P A GE 22 — MQ-MIKASA MRH-800DS VIBRA TION ROLLER — P ARTS & OPERA TION MANU AL — REV . #3 (02/02/05) MRH-800DS— INSPECTION Checking The Hydraulic System 1. Check the oil tank level gauge (Figure 7). Oil level should be at the middle indication of the gauge or higher . Fill as required 2. Check the surroundings of the oil tank, hydrauli[...]

  • Page 23

    MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 23 MRH-800DS— INSPECTION Figure 11. Checking Scrapers Checking The Vibrator Oil Level 1 . Check vibrator casing for any oil leakage. 2 . If any leakage is noticed, remove the level plug on the side of the plate (Figure 9). 3 . Check the oil level[...]

  • Page 24

    P A GE 24 — MQ-MIKASA MRH-800DS VIBRA TION ROLLER — P ARTS & OPERA TION MANU AL — REV . #3 (02/02/05) Electric Start 1 . On the control handle: A . Move the throttle lever to the RUN position. B . Move the travel lever to the NEUTRAL position. C . Move the vibration lever to the OFF position. 4. Open the fuel cock by turning it clockwise [...]

  • Page 25

    MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 25 Recoil Start 1 . Move the throttle lever to the RUN position. 2. Open the fuel cock by turning it clockwise to the down position (Figure 16). Figure 17. Engine Start Handle 3 . Pull the star ting handle slowly until you f eel some resistance (Fi[...]

  • Page 26

    P A GE 26 — MQ-MIKASA MRH-800DS VIBRA TION ROLLER — P ARTS & OPERA TION MANU AL — REV . #3 (02/02/05) Parking Brake (Released Position) Figure 20. Parking Brake TRA VELING 1 . Bef ore star ting to trav el, mak e sure to release par king brak e located on the left side of the rear roller . If the parking brake lever is tight, moving the ro[...]

  • Page 27

    MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 27 MRH-800DS—OPERA TION LIFTING 1 . Use a crane or lift to load and unload the machine. A skilled crane oper ator is required to perf or m the job . 2 . When lifting the machine, check for any damaged or loose bolts, lifting hooks, and shock moun[...]

  • Page 28

    P A GE 28 — MQ-MIKASA MRH-800DS VIBRA TION ROLLER — P ARTS & OPERA TION MANU AL — REV . #3 (02/02/05) MRH-800DS—MAINTENANCE Inspection and Maintenance Service T ables. 1 . T o make sure y our plate compactor is alw ays in good working condition before using, carry out the maintenance inspection in accordance with T ables 5 through 7. Da[...]

  • Page 29

    MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 29 Engine Oil Replacement: 1 . Replace engine oil in the first 25 hours of operation and every 50 to 100 hours afterwards. 2 . Oil may be drained more easily when it is warm after operation (For more details, see separate engine Owner's Manual[...]

  • Page 30

    P A GE 30 — MQ-MIKASA MRH-800DS VIBRA TION ROLLER — P ARTS & OPERA TION MANU AL — REV . #3 (02/02/05) MRH-800DS—MAINTENANCE MA CHINE MAINTENANCE 1 . At the end of each da y’ s operation, wash do wn dust and dir t off the machine. Clean area around dr ums ad scr apers making sure all mud is removed. 2 . Drain w ater tank completely . 3[...]

  • Page 31

    MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 31 MRH-800DS—MAINTENANCE FOR W ARD AND REVERSE TRA VEL ADJUSTMENT 1 . If neutral position for forward and reverse travel has been displaced, conduct the neutral adjustment. 2 . If roller travels forward with the ball of ball plunger remaining in [...]

  • Page 32

    P A GE 32 — MQ-MIKASA MRH-800DS VIBRA TION ROLLER — P ARTS & OPERA TION MANU AL — REV . #3 (02/02/05) MRH-800DS—MAINTENANCE T R A H C N O I T A C I R B U L S D 0 0 8 - H R M . 8 E L B A T M E T I E C N A N E T N I A M D E D E E N Y C N E U Q E R FE P Y TN O I T A C O L l i O r o t a r b i Vl i O e c a l p e R f o s r u o H 0 0 3 y r e v[...]

  • Page 33

    MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 33 Figure 29. Vibrator Oil Maintenance Figure 32. Handle Bar Maintenance Figure 31. Bearing Cover Maintenance Figure 33. Clutch Box Maintenance Figure 34. Hydraulic Oil Filter Location MRH-800DS—MAINTENANCE Vibrator Oil Level Plug Vibrator Oil Dr[...]

  • Page 34

    P A GE 34 — MQ-MIKASA MRH-800DS VIBRA TION ROLLER — P ARTS & OPERA TION MANU AL — REV . #3 (02/02/05) NO TE P A GE[...]

  • Page 35

    MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 35 MRH-800DS— R OLLER TROUBLESHOO TING G N I T O O H S E L B U O R T . 9 E L B A T M O T P M Y SM E L B O R P E L B I S S O PN O I T U L O S . l e v a r t t o n s e o d t i n U? d e g a g n e l l i t s e k a r b g n i k r a P . r e v e l e k a r [...]

  • Page 36

    P A GE 36 — MQ-MIKASA MRH-800DS VIBRA TION ROLLER — P ARTS & OPERA TION MANU AL — REV . #3 (02/02/05) MRH-800DS— ENGINE TR OUBLESHOO TING G N I T O O H S E L B U O R T E N I G N E . 0 1 E L B A T N O T P M Y SM E L B O R P E L B I S S O PN O I T U L O S s i t r a t s r o t r a t s t o n l l i w e n i g n E n a c e n i g n e h g u o h t [...]

  • Page 37

    MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 37 MRH-800DS— ENGINE TR OUBLESHOO TING ) D E U N I T N O C ( G N I T O O H S E L B U O R T E N I G N E . 0 1 E L B A T N O T P M Y SM E L B O R P E L B I S S O PN O I T U L O S d n a t u p t u o , r e w o p e n i g n e w o L . d e e p s ? y t p m[...]

  • Page 38

    P A GE 38 — MQ-MIKASA MRH-800DS VIBRA TION ROLLER — P ARTS & OPERA TION MANU AL — REV . #3 (02/02/05) EXPLANA TION OF CODE IN REMARKS COLUMN If more than one of the same reference number is listed, the last one listed indicates newest (or latest) part available. Ho w to read the mar ks and remar ks used in this parts book. Section 1: Item[...]

  • Page 39

    MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 39 SUGGESTED SP ARE P ARTS MRH-800DS VIBRA TION R OLLER 1 T O 3 UNITS WITH Y ANMAR L100EE-DEVMK2 DIESEL ENGINE Qt y . P /N Description 1 ............ 954401890 ...... FIL TER, W A TER T ANK 2 ............ 954001380 ...... FIL TER, HYDRA ULIC OIL 2 [...]

  • Page 40

    P A GE 40 — MQ-MIKASA MRH-800DS VIBRA TION ROLLER — P ARTS & OPERA TION MANU AL — REV . #3 (02/02/05) MRH-800DS VIBRA TION ROLLER — DECAL PLA CEMENT DECAL PLACEMENT[...]

  • Page 41

    MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 41 MRH-800DS VIBRA TION R OLLER — DECAL PLA CEMENT PLACEMENT NO . P AR T NO . P AR T NAME QTY . REMARKS 1 920205690 DECAL, BRAKE LEVER .................................. 1 ...... NP A-569 2 9202009660 DECAL, CA UTION - ENGINE SPEED ............. [...]

  • Page 42

    P A GE 42 — MQ-MIKASA MRH-800DS VIBRA TION ROLLER — P ARTS & OPERA TION MANU AL — REV . #3 (02/02/05) MRH-800DS VIBRA TION ROLLER — AXLE ASSY . AXLE ASSY .[...]

  • Page 43

    MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 43 MRH-800DS VIBRA TION ROLLER — AXLE ASSY . AXLE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 515112960 DR UM 1 2 515112970 DR UM 1 3 515333990 GEAR PLA TE 2 4 515334000 GEAR (39) 2 5 509429660 COLLAR 405510 2 6 001121630 B OL T 16X30 T 1[...]

  • Page 44

    P A GE 44 — MQ-MIKASA MRH-800DS VIBRA TION ROLLER — P ARTS & OPERA TION MANU AL — REV . #3 (02/02/05) MRH-800DS VIBRA TION ROLLER — B ASE ASSY . BASE ASSY .[...]

  • Page 45

    MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 45 MRH-800DS VIBRA TION ROLLER — B ASE ASSY . BASE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 515114460 BASE (Y ANMAR-L100) 1 2 939010010 SHOCK ABSORBER, ST OPPER 45 2 3 030210250 W ASHER, LOCK M10 9 4 020310080 NUT M10 3 5 930710031 SHO[...]

  • Page 46

    P A GE 46 — MQ-MIKASA MRH-800DS VIBRA TION ROLLER — P ARTS & OPERA TION MANU AL — REV . #3 (02/02/05) MRH-800DS VIBRA TION R OLLER — FRONT GU ARD ASSY . FRONT GU ARD ASSY .[...]

  • Page 47

    MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 47 MRH-800DS VIBRA TION R OLLER — FR ONT GU ARD ASSY . FR ONT GU ARD ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 7 5 031110160 F LA T W ASHER, M10 2 7 6 030210250 LOCK W ASHER, M10 2 7 7 001221035 B OL T 10x35 mm 2 7 8 515336200 FR ONT GUAR[...]

  • Page 48

    P A GE 48 — MQ-MIKASA MRH-800DS VIBRA TION ROLLER — P ARTS & OPERA TION MANU AL — REV . #3 (02/02/05) MRH-800DS VIBRA TION ROLLER — SIDE CO VER ASSY . SIDE CO VER ASSY .[...]

  • Page 49

    MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 49 MRH-800DS VIBRA TION ROLLER — SIDE CO VER ASSY . SIDE CO VER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 3 030210250 W ASHER, LOCK M10 9 2 0 515336250 SUPPOR T , CO VER 1 2 1 515449890 ROD HOLDER 1 2 4 515334600 R UBBER HINGE 1 2 5 51501[...]

  • Page 50

    P A GE 50 — MQ-MIKASA MRH-800DS VIBRA TION ROLLER — P ARTS & OPERA TION MANU AL — REV . #3 (02/02/05) MRH-800DS VIBRA TION ROLLER — W A TER T ANK ASSY . W A TER T ANK ASSY .[...]

  • Page 51

    MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 51 MRH-800DS VIBRA TION R OLLER — W A TER T ANK ASSY . W A TER T ANK ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 4 1 515114200 W A TER T ANK 1 4 2 954300340 C AP , WA TER T ANK /MR 1 4 3 001241030 B OL T 10X30 U 1 4 4 033910010 WA SHER 10.5[...]

  • Page 52

    P A GE 52 — MQ-MIKASA MRH-800DS VIBRA TION ROLLER — P ARTS & OPERA TION MANU AL — REV . #3 (02/02/05) MRH-800DS VIBRA TION R OLLER — HYDRA ULIC SYSTEM ASSY . HYDRA ULIC SYSTEM ASSY .[...]

  • Page 53

    MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 53 MRH-800DS VIBRA TION ROLLER — HYDRA ULIC SYSTEM ASSY . HYDRA ULIC SYSTEM ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 7 954001350 OIL FIL TER CPO 3-80 ..................... 1 ...... INCLUDES ITEMS W/ * 7-1 * 954001390 F IL TER HEAD 1 7-2 [...]

  • Page 54

    P A GE 54 — MQ-MIKASA MRH-800DS VIBRA TION ROLLER — P ARTS & OPERA TION MANU AL — REV . #3 (02/02/05) MRH-800DS VIBRA TION R OLLER — HYDRA ULIC SYSTEM ASSY . HYDRA ULIC SYSTEM ASSY .[...]

  • Page 55

    MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 55 MRH-800DS VIBRA TION ROLLER — HYDRA ULIC SYSTEM ASSY . HYDRA ULIC SYSTEM ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 4 2 515447160 HOLDER, UPPER 2 4 3 515447170 HOLDER, LOWER 2 4 4 001520820 SOCKET HEAD BOL T 8X20 T 8 4 5 515447140 C O V[...]

  • Page 56

    P A GE 56 — MQ-MIKASA MRH-800DS VIBRA TION ROLLER — P ARTS & OPERA TION MANU AL — REV . #3 (02/02/05) MRH-800DS VIBRA TION R OLLER — HYDRA ULIC OIL T ANK ASSY . HYDRA ULIC OIL T ANK ASSY .[...]

  • Page 57

    MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 57 MRH-800DS VIBRA TION R OLLER — HYDRA ULIC OIL T ANK ASSY . HYDRA ULIC OIL T ANK ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 515114221 OIL T ANK , (GREEN) 1 1 515010140 OIL T ANK , (ORANGE) 1 2 953405840 DRAIN PLUG M18 .................[...]

  • Page 58

    P A GE 58 — MQ-MIKASA MRH-800DS VIBRA TION ROLLER — P ARTS & OPERA TION MANU AL — REV . #3 (02/02/05) MRH-800DS VIBRA TION ROLLER — ENGINE ASSY . ENGINE ASSY . (Y ANMAR L100EE-DEVMK2)[...]

  • Page 59

    MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 59 ENGINE ASSY . (Y ANMAR L100EE-DEVMK2) NO . P AR T NO . P AR T NAME QTY . REMARKS 1 914410004 ENGINE ASSY . L100EE-DEVMK2 1 8 515447020 COUPLING PIN 2 9 952400690 W ASHER 9X35X4.5 1 1 0 011208025 BO L T 8X25 T ....................................[...]

  • Page 60

    P A GE 60 — MQ-MIKASA MRH-800DS VIBRA TION ROLLER — P ARTS & OPERA TION MANU AL — REV . #3 (02/02/05) MRH-800DS — ELECTRIC DEVICE ELECTRIC DEVICE (Y ANMAR L100A) ASSY .[...]

  • Page 61

    MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 61 ELECTRIC DEVICE (Y ANMAR L100A) ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 457333310 KEY SWITCH 1 INCLUDES ITEMS W/ * 1A * 955000010 K EY , P A IR 1 2 515449680 W IR E HA R NE S S ( L1 0 0) 1 3 955300400 BUZZER (EBL) 1 4 515449860 HARNE[...]

  • Page 62

    P A GE 62 — MQ-MIKASA MRH-800DS VIBRA TION ROLLER — P ARTS & OPERA TION MANU AL — REV . #3 (02/02/05) MRH-800DS VIBRA TION ROLLER — CLUTCH (VIBRA TION) ASSY . CLUTCH (VIBRA TION) ASSY .[...]

  • Page 63

    MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 63 CLUTCH (VIBRA TION) ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS A 515910010 CLUTCH A Y (VIB.) ........................................... 1 ....... INCLUDES ITEMS W/ * 1 * 515447070 COUNTER PULLEY 130D-3V1 1 2 * 515212980 COUNTER BRACKET 1[...]

  • Page 64

    P A GE 64 — MQ-MIKASA MRH-800DS VIBRA TION ROLLER — P ARTS & OPERA TION MANU AL — REV . #3 (02/02/05) MRH-800DS VIBRA TION ROLLER — VIBRA T OR ASSY . VIBRA T OR ASSY .[...]

  • Page 65

    MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 65 VIBRA T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 515113090 V I BR A TING CASE 1 2 515334110 RO T A R Y SHAFT , DRIVE ................................ 1 ......... - 215 #2 2- 1 515334111 R O T A R Y SHAFT , DRIVE ...................[...]

  • Page 66

    P A GE 66 — MQ-MIKASA MRH-800DS VIBRA TION ROLLER — P ARTS & OPERA TION MANU AL — REV . #3 (02/02/05) MRH-800DS VIBRA TION ROLLER — UPPER CONTR OL ARM ASSY . UPPER CONTROL ARM ASSY .[...]

  • Page 67

    MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 67 UPPER CONTR OL ARM ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 8 959403840 BAR GRIP , I.D . 12MM 2 9 953402930 COPPER P A CKING 19X30X1 3 1 0 509010130 BUSHING MB1825DU 3 1 1 952405700 W ASHER 19X49X0.6 2 1 2 952403690 CONICAL SPRING W ASH[...]

  • Page 68

    P A GE 68 — MQ-MIKASA MRH-800DS VIBRA TION ROLLER — P ARTS & OPERA TION MANU AL — REV . #3 (02/02/05) MRH-800DS VIBRA TION R OLLER — UPPER CONTR OL ARM ASSY . (CONT .) UPPER CONTR OL ARM ASSY . (CONT .)[...]

  • Page 69

    MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 69 MRH-800DS VIBRA TION ROLLER — UPPER CONTR OL ARM ASSY . (CONT .) UPPER CONTR OL ARM ASSY . (CONT .) NO . P AR T NO . P AR T NAME QTY . REMARKS 5 3 951401431 KEY 5X5X8 1 5 5 952404790 W ASHER 13306 1 5 6 032212250 CONICAL SPRING W ASHER M12 2 5[...]

  • Page 70

    P A GE 70 — MQ-MIKASA MRH-800DS VIBRA TION ROLLER — P ARTS & OPERA TION MANU AL — REV . #3 (02/02/05) MRH-800DS VIBRA TION ROLLER — LO WER CONTROL ARM ASSY . LO WER CONTROL ARM ASSY .[...]

  • Page 71

    MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 71 MRH-800DS VIBRA TION ROLLER — LO WER CONTROL ARM ASSY . LO WER CONTROL ARM ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 2 001222055 B OL T 20X75 T 2 3 031120320 W ASHER, FLA T M20 1 4 032220450 CONICAL SPRING W ASHER M20 4 5 020320160 NUT[...]

  • Page 72

    P A GE 72 — MQ-MIKASA MRH-800DS VIBRA TION ROLLER — P ARTS & OPERA TION MANU AL — REV . #3 (02/02/05) Y ANMAR L100EE DEVMK2 — CYLINDER BLOCK ASSY . CYLINDER BLOCK ASSY .[...]

  • Page 73

    MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 73 CYLINDER BLOCK ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 71497001560 BLOCK ASSY . CYLINDER ........................... 1 ................... INCLUDES ITEMS W/ * 6 * 11435001700 C O VER, ST AR TER 1 7 * 26106100122 B OL T M10X 12 PLA TED 2 [...]

  • Page 74

    P A GE 74 — MQ-MIKASA MRH-800DS VIBRA TION ROLLER — P ARTS & OPERA TION MANU AL — REV . #3 (02/02/05) Y ANMAR L100EE DEVMK2 — CYLINDER HEAD AND CO VER ASSY . CYLINDER HEAD AND BONNET ASSY .[...]

  • Page 75

    MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 75 Y ANMAR L100EE DEVMK2— CYLINDER HEAD AND CO VER ASSY . CYLINDER HEAD AND CO VER ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 11465111020 CYLINDER HEAD 1 6 11465111100 V A L VE, SUCTION 1 7 11465111110 V A L VE, EXHA UST 1 8 11465011121 SPRI[...]

  • Page 76

    P A GE 76 — MQ-MIKASA MRH-800DS VIBRA TION ROLLER — P ARTS & OPERA TION MANU AL — REV . #3 (02/02/05) Y ANMAR L100EE-DEVMK2— MUFFLER ASSY . MUFFLER ASSY .[...]

  • Page 77

    MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 77 Y ANMAR L100EE-DEVMK2— MUFFLER ASSY . MUFFLER ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 7 11465013201 GASKET , NON-ASB. 1 2 4 11497013551 MUFFLER ASSY . ...................................... 1 ................. INCLUDES ITEMS W/ * 25 * [...]

  • Page 78

    P A GE 78 — MQ-MIKASA MRH-800DS VIBRA TION ROLLER — P ARTS & OPERA TION MANU AL — REV . #3 (02/02/05) AIR CLEANER ASSY . Y ANMAR L100EE-DEVMK2— AIR CLEANER ASSY .[...]

  • Page 79

    MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 79 Y ANMAR L100EE-DEVMK2— AIR CLEANER ASSY . AIR CLEANER ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 11465012211 GASKET , AIR CLEANER 1 2 71465012560 CLEANER ASSY . AIR ............................... 1 ................. INCLUDES ITEMS W/ * 4[...]

  • Page 80

    P A GE 80 — MQ-MIKASA MRH-800DS VIBRA TION ROLLER — P ARTS & OPERA TION MANU AL — REV . #3 (02/02/05) CRANKSHAFT , PIST ON AND CAMSHAFT ASSY . Y ANMAR — CRANKSHAFT , PIST ON AND CAMSHAFT ASSY .[...]

  • Page 81

    MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 81 Y ANMAR — CRANKSHAFT , PIST ON AND CAMSHAFT ASSY . CRANKSHAFT , PIST ON AND CAMSHAFT ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 71466014100 CAMSHAFT ASSY ., D 1 6 11465014200 T APPET 2 7 11477114260 T APPET , F .O . 1 8 11465014401 RO D ,[...]

  • Page 82

    P A GE 82 — MQ-MIKASA MRH-800DS VIBRA TION ROLLER — P ARTS & OPERA TION MANU AL — REV . #3 (02/02/05) Y ANMAR L100EE-DEVMK2— LUB. OIL PUMP AND GO VERNOR ASSY . LUB. OIL PUMP AND GO VERNOR ASSY .[...]

  • Page 83

    MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 83 Y ANMAR L100EE-DEVMK2— LUB. OIL PUMP AND GO VERNOR ASSY . LUB . OIL PUMP AND GO VERNOR ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 11465032010 PUMP ASSY . LUB . OIL 1 6 11425032070 C O VER, LUB . OIL PUMP 1 7 10333832570 O-RING 1 8 2231203[...]

  • Page 84

    P A GE 84 — MQ-MIKASA MRH-800DS VIBRA TION ROLLER — P ARTS & OPERA TION MANU AL — REV . #3 (02/02/05) Y ANMAR L100EE-DEVMK2 — COOLING AND ST ARTING DEVICE ASSY . COOLING AND ST AR TING DEVICE ASSY .[...]

  • Page 85

    MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 85 COOLING AND ST ARTING DEVICE ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 11465045201 CO VER 1 2 11435045320 R UBBER, SEAL 1 3 11435045340 COLLAR 1 4 18372055210 GROMMET 1 5 26106060202 B OL T M 6 X 2 0 P L A T E D 1 6 11466845102 CASE, F AN [...]

  • Page 86

    P A GE 86 — MQ-MIKASA MRH-800DS VIBRA TION ROLLER — P ARTS & OPERA TION MANU AL — REV . #3 (02/02/05) Y ANMAR L100EE-DEVMK2— FUEL INJECTION PUMP ASSY . FUEL INJECTION PUMP ASSY .[...]

  • Page 87

    MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 87 FUEL INJECTION PUMP ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 2 71465651110 PUMP ASSY ., FUEL INJECT ORS .......... 1 .................... INCLUDES ITEMS W/ * 3 * 10554651020 G A S K E T 1 4 * 11425051080 P LA T E 1 5 * 11497051100 B OD Y , [...]

  • Page 88

    P A GE 88 — MQ-MIKASA MRH-800DS VIBRA TION ROLLER — P ARTS & OPERA TION MANU AL — REV . #3 (02/02/05) FUEL T ANK AND FUEL PIPE ASSY . Y ANMAR L100EE-DEVMK2 — FUEL T ANK AND FUEL PIPE ASSY .[...]

  • Page 89

    MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 89 Y ANMAR L100EE-DEVMK2 — FUEL T ANK AND FUEL PIPE ASSY . FUEL T ANK AND FUEL PIPE ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 71465055130 T ANK ASSY ., FUEL ................................ 1 .................... INCLUDES ITEMS W/ * 3 * 114[...]

  • Page 90

    P A GE 90 — MQ-MIKASA MRH-800DS VIBRA TION ROLLER — P ARTS & OPERA TION MANU AL — REV . #3 (02/02/05) Y ANMAR L100EE-DEVMK2 — ST ARTING MO T OR AND D YNAMO ASSY . ST ARTING MO T OR AND D YNAMO ASSY .[...]

  • Page 91

    MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 91 ST AR TING MO T OR AND D YNAMO ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 11436277011 S T A R TER, S114-651A ............................ 1 .................... INCLUDES ITEMS W/ * 2 * 11438177110 ARMA TURE 1 3 * X2114811000 W ASHER KIT , T[...]

  • Page 92

    P A GE 92 — MQ-MIKASA MRH-800DS VIBRA TION ROLLER — P ARTS & OPERA TION MANU AL — REV . #3 (02/02/05) Y ANMAR L100EE-DEVMK2 — T OOL LABEL AND GASKET SET ASSY . T OOL LABEL AND GASKET SET ASSY .[...]

  • Page 93

    MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 93 Y ANMAR L100EE-DEVMK2 — T OOL LABEL AND GASKET SET ASSY . T OOL LABEL AND GASKET SET ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 4 11425007090 LABEL, AIR COOLED 1 5 11425007111 LABEL, Y ANMAR 1 6 11426807240 LABEL, CA UTION 1 7 11426107350 L[...]

  • Page 94

    P A GE 94 — MQ-MIKASA MRH-800DS VIBRA TION ROLLER — P ARTS & OPERA TION MANU AL — REV . #3 (02/02/05) TERMS AND CONDITIONS OF SALE — P ARTS P A YMENT TERMS T er ms of pa yment for par ts are net 10 da ys. FREIGHT POLICY All par ts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F .O .B.[...]

  • Page 95

    MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 95 NO TE P A GE[...]

  • Page 96

    MUL TIQUIP INC. POST OFFICE BO X 6254 CARSON, CA 90749 310-537-3700 • 800-421-1244 F AX: 310-537-3927 E-MAIL: mq@multiquip.com WWW: multiquip.com Atlanta • Boise • Dallas • Houston • Newark Quebec, Canada • Manchester, UK • Rio De Janiero, BR • Guadalajara, MX manufactured for Multiquip Inc. by MIKASA SANGYO CO., L TD. T okyo, Japan[...]