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Multiquip DCA20spxu2 manual

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Table of contents for the manual

  • Page 1

    SER VPRO R THIS MANU AL MUST A CCOMP ANY THE EQ UIPMENT A T ALL TIMES. Re vision #0 (09/23/13) Opera tiOn and p ar ts Manual ® WHISPER W A TT™ SERIES MODEL DCA20SPXU2 60HZ GENERA TOR (ISUZU BV -4LE2 DIESEL ENGINE) P AR TS LIST NO. M1870301404 NO TICE This generator is manuf actured for SER VPRO ® by Multiquip , Inc.[...]

  • Page 2

    P A GE 2 — DCA20SPXU2 SER VPRO ®       PROPOSITION 65 W ARNING Diesel engine exhaust and some of[...]

  • Page 3

    DCA20SPXU2 SER VPRO ®         If you belie ve that y our vehicle has a def ect that could cause a crash or could cause injur y or death, y ou should immediately inf orm the[...]

  • Page 4

    P A GE 4 — DCA20SPXU2 SER VPRO ®       T ABLE OF CONTENTS DCA20SPXU2 60Hz Generator Proposition 65 W ar ning ........................................... 2 Repor ting Saf ety Def ects ...........[...]

  • Page 5

    DCA20SPXU2 SER VPRO ®         P AR TS ORDERING PROCEDURES www .multiquip .com Or dering par ts has never been easier! Choose fr om three easy options:  ?[...]

  • Page 6

    P A GE 6 — DCA20SPXU2 SER VPRO ®       SAFETY INFORMA TION Do not operate or service the equipment before reading the entire manual. Saf ety precautions should be f ollowed at all times when ope[...]

  • Page 7

    DCA20SPXU2 SER VPRO ®         SAFETY INFORMA TION      operate this equipment without[...]

  • Page 8

    P A GE 8 — DCA20SPXU2 SER VPRO ®       SAFETY INFORMA TION     The engine fuel e xhaust gases contain poisonous carbon mono xide[...]

  • Page 9

    DCA20SPXU2 SER VPRO ®         SAFETY INFORMA TION        star t the engine near spilled fue[...]

  • Page 10

        ®      SAFETY INFORMA TION    [...]

  • Page 11

    DCA20SPXU2 SER VPRO ®        SAFETY INFORMA TION  If the batter y liquid (dilute sulfuric acid) comes into contact with   ?[...]

  • Page 12

        ®         ?[...]

  • Page 13

    DCA20SPXU2 SER VPRO ®        DIMENSIONS Denyo FRONT VIEW H G F A E C B D TO P VIEW SIDE VIEW 20 SERVPRO R Like it never even happened. R SERVPRO R Figure 1. Dimensions ?[...]

  • Page 14

        ®      INST ALLA TION Figure 2. T ypical Generator Grounding Application 8’ (MINIMUM) GROUND ROD FOR EARTH[...]

  • Page 15

    DCA20SPXU2 SER VPRO ®        INST ALLA TION    Install the generator in a area that is free of debris, bystan[...]

  • Page 16

        ®        The MQ P ower Model DCA20SPXU2 generator (Figure 3) is a high quality po[...]

  • Page 17

    DCA20SPXU2 SER VPRO ®        GENERA TOR MAJOR COMPONENTS AU TO MANUA L OFF/RESET LOW OI LP RESSURE HIGH COOLAN TT EMPER AT URE OVERCRAN K OVERSPEE D ENGINE RUNNIN G MOOO[...]

  • Page 18

        ®      TRAILER MAJOR COMPONENTS Figure 4. T railer Components 1 2 3 4 5 6 7 8 9 10 Figure 4 shows the locati[...]

  • Page 19

    DCA20SPXU2 SER VPRO ®        GENERA TOR CONTROL P ANEL Figure 5. Generator Control P anel A V HZ OFF W U V DECREASE INCREASE AUTO MANUAL OFF/RESET LOW OIL PRESSURE HIGH [...]

  • Page 20

    P A GE 20 — DCA20SPXU2 SER VPRO ®      Figure 6. Engine Control P anel A V HZ OFF W U V DECREASE INCREASE RPM 0 3000 2000 1000 1 2 3 4 5 6 7 8 9 AUTO MANUAL OFF/RESET LOW OIL PRESSURE HIG HC OOL[...]

  • Page 21

    DCA20SPXU2 SER VPRO ®        ENGINE CONTROL P ANEL The definitions below describe the controls and functions of the Engine Control P anel (Figure 6). 1 .  ?[...]

  • Page 22

    P A GE 22 — DCA20SPXU2 SER VPRO ®      OUTPUT TERMINAL P ANEL F AMILIARIZA TION    The Output T er minal P anel (Figure 7) shown be[...]

  • Page 23

    DCA20SPXU2 SER VPRO ®        OUTPUT TERMINAL P ANEL F AMILIARIZA TION     There are two 120 V AC [...]

  • Page 24

    P A GE 24 — DCA20SPXU2 SER VPRO ®      OUTPUT TERMINAL P ANEL F AMILIARIZA TION  Loads can be connected to the generator b y the Output  [...]

  • Page 25

    DCA20SPXU2 SER VPRO ®        LOAD APPLICA TION/GENERA TOR OUTPUT   Alwa ys be sure to check the nameplate on the gener[...]

  • Page 26

    P A GE 26 — DCA20SPXU2 SER VPRO ®      OUTPUT TERMINAL P ANEL CONNECTIONS         240/120V outout voltages can[...]

  • Page 27

    DCA20SPXU2 SER VPRO ®        INSPECTION/SETUP  T o protect the generator from an ov er load, a 3-pole , 90 amp , main cir[...]

  • Page 28

    P A GE 28 — DCA20SPXU2 SER VPRO ®      INSPECTION/SETUP  1 .    — Make sure fuel cells are le vel w[...]

  • Page 29

    DCA20SPXU2 SER VPRO ®        Da y-to-da y addition of coolant is done from the recov ery tank. When adding coolant to the radiator ,   remo ve the radi[...]

  • Page 30

        ®           [...]

  • Page 31

    DCA20SPXU2 SER VPRO ®        GENERA TOR ST AR T -UP PROCEDURE (MANUAL)   1 . Place the    ?[...]

  • Page 32

        ®      5 . If the voltage is not within the specified toler ance use the voltage adjustment control knob (F[...]

  • Page 33

    DCA20SPXU2 SER VPRO ®        GENERA TOR SHUT -DOWN PROCEDURES       Bef ore connectin[...]

  • Page 34

        ®        T o shutdown the generat[...]

  • Page 35

    DCA20SPXU2 SER VPRO ®        * 1 Replace engine oil and filter at 100 hours , first time only . * 2 Add “Supplemental Coolant Additives (SCA’S)” to recharge the [...]

  • Page 36

        ®      MAINTENANCE If the engine is operating in v er y  or    [...]

  • Page 37

    DCA20SPXU2 SER VPRO ®         Check the cr ankcase oil le vel prior to each use, or when the fuel tank is filled. Insuffic[...]

  • Page 38

        ®      MAINTENANCE         [...]

  • Page 39

    DCA20SPXU2 SER VPRO ®        TRAILER MAINTENANCE  The f ollowing trailer maintenance guidelines are intended to [...]

  • Page 40

    P A GE 40 — DCA20SPXU2 SER VPRO ®      TRAILER MAINTENANCE    cra wl under the trailer unless it is on firm and le vel g round and resting on properly pla[...]

  • Page 41

    DCA20SPXU2 SER VPRO ®        TRAILER GUIDELINES The f ollowing guidelines are intended to assist the operator in the operation and handling of a trailer . Saf ety precau[...]

  • Page 42

    P A GE 42 — DCA20SPXU2 SER VPRO ®      TRAILER GUIDELINES  When towing a trailer , you will hav e decreased acceleration, increased stopping[...]

  • Page 43

    DCA20SPXU2 SER VPRO ®          Be sure that the brak es and a[...]

  • Page 44

    P A GE 44 — DCA20SPXU2 SER VPRO ®      Figure B. VIN T ag Location The trailer VIN T ag contains the following critical saf ety inf or mation f or the use of your trailer . GA WR : The maximum g[...]

  • Page 45

    DCA20SPXU2 SER VPRO ®         If the coupler connection comes loose, the saf ety chains can keep the tr ailer attached to the tow [...]

  • Page 46

    P A GE 46 — DCA20SPXU2 SER VPRO ®       Rock the ball to mak e sure it is tightened to the hitch, and visually check that the hitch ball n ut is solid against the lock w asher and hitch frame[...]

  • Page 47

    DCA20SPXU2 SER VPRO ®         Visually inspect the saf ety chains and hooks f or wear or damage. Replac[...]

  • Page 48

    P A GE 48 — DCA20SPXU2 SER VPRO ®       A pintle ey e coupler (Figure F) connects to a pintle-hook hitch that is located on or under t[...]

  • Page 49

    DCA20SPXU2 SER VPRO ®         Raise the bottom surf ace of the coupler to be abov e the top of the pintle hitch hook. Use the tongue jackstand to suppor t the trailer[...]

  • Page 50

        ®      wrench, use a lug wrench (from your to w v ehicle) and tighten the nuts as much as y ou can. Then hav[...]

  • Page 51

    DCA20SPXU2 SER VPRO ®         Deter mine the w eight of the equipment being loaded on the tow v ehicle. That weight ma y not safely e xceed the av a[...]

  • Page 52

        ®        : This two-digit number is the wheel or rim diameter in inches. If[...]

  • Page 53

    DCA20SPXU2 SER VPRO ®        Tires f or light trucks hav e other mar kings besides those f ound on the sidew alls of passenger tires.  : The “L T” indicates th[...]

  • Page 54

        ®       If the trailer has been struck, or impacted, on or near the wheels, or[...]

  • Page 55

    DCA20SPXU2 SER VPRO ®        Figure L. T railer to T ow V ehicle Wiring Dia gram TRAILER GUIDELINES[...]

  • Page 56

        ®      GENERA TOR WIRING DIAGRAM Ar Fg ExAr ExFg AV R VR Re AS Re1 R1 CT 1,2 F A V MAIN GENERA TO R ARMA TUR[...]

  • Page 57

    DCA20SPXU2 SER VPRO ®        ENGINE WIRING DIAGRAM B L G V P R W Y O BR GR LB LG WIRE COLOR BLACK BLUE BROWN GREEN GRA Y VIOLET PINK ORANGE LIGHT GREEN LIGHT BLUE YELLOW[...]

  • Page 58

        ®      JACKET W A TER HEA TER WIRING DIAGRAM NEMA 5-15, 15A, 120 V AC, P/N EE6176 (HBL5278C/HUBBLE RECEPT AC[...]

  • Page 59

    DCA20SPXU2 SER VPRO ®        TROUBLESHOOTING (GENERA TOR) Practically all breakdowns can be pre vented by proper handling and maintenance inspections , b ut in the ev en[...]

  • Page 60

    P A GE 60 — DCA20SPXU2 SER VPRO ®      TROUBLESHOOTING (ENGINE)     [...]

  • Page 61

    DCA20SPXU2 SER VPRO ®             [...]

  • Page 62

    P A GE 62 — DCA20SPXU2 SER VPRO ®      EXPLANA TION OF CODE IN REMARKS COLUMN The f ollowing section e xplains the different symbols and remarks used in the Parts section of this manual. Use the[...]

  • Page 63

    DCA20SPXU2 SER VPRO ®        SUGGESTED SP ARE P AR TS        [...]

  • Page 64

    P A GE 64 — DCA20SPXU2 SER VPRO ®      GENERA TOR ASSY .[...]

  • Page 65

    DCA20SPXU2 SER VPRO ®        GENERA TOR ASSY .           1 B1110001402 RO T [...]

  • Page 66

    P A GE 66 — DCA20SPXU2 SER VPRO ®      CONTROL BOX ASSY .[...]

  • Page 67

    DCA20SPXU2 SER VPRO ®        CONTROL BOX ASSY .           1 M1213001402 CONT[...]

  • Page 68

    P A GE 68 — DCA20SPXU2 SER VPRO ®      CONTROL BOX ASSY . (CONTINUED)[...]

  • Page 69

    DCA20SPXU2 SER VPRO ®        CONTROL BOX ASSY . (CONTINUED)           27 M12[...]

  • Page 70

        ®      ENGINE AND RADIA TOR ASSY .[...]

  • Page 71

    DCA20SPXU2 SER VPRO ®        ENGINE AND RADIA TOR ASSY .           1 M192320[...]

  • Page 72

        ®      ENGINE AND RADIA TOR ASSY . (CONTINUED)[...]

  • Page 73

    DCA20SPXU2 SER VPRO ®        ENGINE AND RADIA TOR ASSY . (CONTINUED)          ?[...]

  • Page 74

        ®      OUTPUT TERMINAL ASSY . 26 26A 26A 26 12 5 6 4 4 13 13B 13A 13C 11 11 A 10 11 B 12A NO TICE When order[...]

  • Page 75

    DCA20SPXU2 SER VPRO ®        OUTPUT TERMINAL ASSY .           1 M1230700203 [...]

  • Page 76

        ®      BA TTER Y ASSY .[...]

  • Page 77

    DCA20SPXU2 SER VPRO ®        BA TTER Y ASSY .           1 0602220185 BA TTER[...]

  • Page 78

        ®      MUFFLER ASSY .[...]

  • Page 79

    DCA20SPXU2 SER VPRO ®        MUFFLER ASSY .           1 M1330100803 MUFFLER [...]

  • Page 80

    P A GE 80 — DCA20SPXU2 SER VPRO ®      FUEL T ANK ASSY . (INTERNAL) 17A 14A 25 26 27 29 28 30 31 34 32 33 2A[...]

  • Page 81

    DCA20SPXU2 SER VPRO ®        FUEL T ANK ASSY . (INTERNAL)           1 M13630[...]

  • Page 82

    P A GE 82 — DCA20SPXU2 SER VPRO ®      FUEL T ANK ASSY . (TRAILER MOUNTED) RETURN SUCTION TO RACOR FUEL FIL TER RETURN FROM ENGINE TO INTERNAL FUEL T ANK 2 3 4 5 1 6 7 8 9 10 13 12 12 7 14 15 16[...]

  • Page 83

    DCA20SPXU2 SER VPRO ®        FUEL T ANK ASSY . (TRAILER MOUNTED)           1[...]

  • Page 84

    P A GE 84 — DCA20SPXU2 SER VPRO ®      TRAILER ASSY . FENDER MOUNT KIT 3 4 26 27 27 26 18 17 14 9 28 15 1 2 10 17 21 5 22 13 16 29 8 6 6 19 35 36 34 18[...]

  • Page 85

    DCA20SPXU2 SER VPRO ®        TRAILER ASSY .           1# 0205 SCREW , HHC 3/[...]

  • Page 86

    P A GE 86 — DCA20SPXU2 SER VPRO ®      BA TTER Y CHARGER ASSY . DC AMPERES 5 2 9 6 8 1 7 10 OUTPUT TERMINAL P ANEL COVER 6 4 3[...]

  • Page 87

    DCA20SPXU2 SER VPRO ®        BA TTER Y CHARGER ASSY .           1 SCREW , 10[...]

  • Page 88

    P A GE 88 — DCA20SPXU2 SER VPRO ®      JACKET W A TER HEA TER ASSY . 3 2 1 4 6 7 8 7 5 EXISTING DRAIN HOSE RELOCA TED TO TEE FITTING 5 5 5 9[...]

  • Page 89

    DCA20SPXU2 SER VPRO ®        JACKET W A TER HEA TER ASSY .           1 1/4&q[...]

  • Page 90

        ®      ENCLOSURE ASSY . 4A 4 49 6A 10 10A 10B 13A 14A 14 19A 21A 21 26A 31 31A 31B 35A 33A 34A 36A 40A 40 51[...]

  • Page 91

    DCA20SPXU2 SER VPRO ®        ENCLOSURE ASSY .           1 M1413003302 BASE 1[...]

  • Page 92

        ®      ENCLOSURE ASSY . (CONTINUED) 4A 4 49 6A 10 10A 10B 13A 14A 14 19A 21A 21 26A 31 31A 31B 35A 33A 34A 3[...]

  • Page 93

    DCA20SPXU2 SER VPRO ®        ENCLOSURE ASSY . (CONTINUED)           33 M1453[...]

  • Page 94

        ®      RUBBER SEALS ASSY .[...]

  • Page 95

    DCA20SPXU2 SER VPRO ®        RUBBER SEALS ASSY .           1 0228901150 SEAL[...]

  • Page 96

        ®      NAMEPLA TE AND DECALS ASSY . 18A 14A 26A 26 15A 30 25A 18A 23A 40A 36A 40 36 2A 12A 27A 23A 24A 39A 3[...]

  • Page 97

    DCA20SPXU2 SER VPRO ®        NAMEPLA TE AND DECALS ASSY .           1 M15500[...]

  • Page 98

        ®      NAMEPLA TE AND DECALS ASSY . 18A 14A 26A 26 15A 30 25A 18A 23A 40A 36A 40 36 2A 12A 27A 23A 24A 39A 3[...]

  • Page 99

    DCA20SPXU2 SER VPRO ®        NAMEPLA TE AND DECALS ASSY .           36$ EE57[...]

  • Page 100

        ®      TERMS AND CONDITIONS OF SALE — P AR TS     T er ms of pa [...]

  • Page 101

    DCA20SPXU2 SER VPRO ®        SER VPRO ® W ARRANTY/RMA T o process a warranty or repair claim, cl ick the "Retur n, W arranty , and Order Shor tage Request"[...]

  • Page 102

    Opera tiOn and p ar ts Manual SER VPRO ® INDUSTRIES INC . 801 Industrial Blvd. Gallatin, TN 37066 Phone: 615-451-0200 SER VPRO R[...]