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Multiquip DCA150USJ2 manual

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Table of contents for the manual

  • Page 1

    THIS MANU AL MUST A CCOMP ANY THE EQ UIPMENT A T ALL TIMES. T o find the latest re vision of this publication, visit our website at: www .m ultiquip.com Re vision #0 (08/22/11) OPERA TION AND P AR TS MANUAL WHISPER W A TT™ SERIES MODEL DCA150USJ2 60HZ GENERA TOR (JOHN DEERE 6068HF285 DIESEL ENGINE) P AR TS LIST NO. M3870400204 ®[...]

  • Page 2

              PROPOSITION 65 W ARNING Diesel engine exhaust and some of[...]

  • Page 3

              If y ou belie v e that your v ehicle has a def ect that could cause a crash or could [...]

  • Page 4

              T ABLE OF CONTENTS DCA150USJ2 60 Hz Generator Proposition 65 Warning .............[...]

  • Page 5

              P AR TS ORDERING PROCEDURES www .mqpo w er .com Or dering par ts has never been easie[...]

  • Page 6

              SAFETY INFORMA TION Do not oper ate or service the equip ment bef ore reading the [...]

  • Page 7

              SAFETY INFORMA TION   [...]

  • Page 8

              SAFETY INFORMA TION  D ANGER  Th e engi [...]

  • Page 9

              SAFETY INFORMA TION  D ANGER  DO NO T start the e[...]

  • Page 10

              SAFETY INFORMA TION  D ANGER[...]

  • Page 11

              SAFETY INFORMA TION     D ANGER  DO N[...]

  • Page 12

              SPECIFICA TIONS T able 1. Generator Specifications  DCA-150USJ2[...]

  • Page 13

              DIMENSIONS Figure 1. Dimensions   Dimensions Reference [...]

  • Page 14

              INST ALLA TION Figure 2. T ypical Generator Grounding Application[...]

  • Page 15

              INST ALLA TION    Inst[...]

  • Page 16

              GENERA TOR Th is MQ Power g e ne rat or (F ig ur e 3 ) i s a h ig h qu al i ty [...]

  • Page 17

              MAJOR COMPONENTS Figure 3. Major Components T able 4. ?[...]

  • Page 18

              DIAGNOSTIC DISPLA Y Figure 4. Diagnostic Display The diagnostic display panel l[...]

  • Page 19

              DIAGNOSTIC DISPLA Y First Time Start Up 1. When power is first applied to the dia[...]

  • Page 20

              2 . The language choices will be displayed. Use the “Arrow” buttons to scro[...]

  • Page 21

              DIAGNOSTIC DISPLA Y   1. [...]

  • Page 22

              2. T he la ng ua g e ch o ic es wi l l be di s pl ayed . U se th e “Arrow” [...]

  • Page 23

              2. The main menu will pop up on the display . Use the “Arrow Buttons” to scrol[...]

  • Page 24

              DIAGNOSTIC DISPLA Y 5. T ouching the “Enter Button” will redispla y the hid[...]

  • Page 25

              DIAGNOSTIC DISPLA Y Shutdown Codes 1. Dur ing nor mal operation the single or f ou[...]

  • Page 26

              DIAGNOSTIC DISPLA Y 3. Once the “Adjust Backlight” menu item has been highl[...]

  • Page 27

              Select Units 1. Star ting at the single or f our engine parameter display touch th[...]

  • Page 28

              3. Once the “Setup 1-up Display” menu icon has been highlighted touch the ?[...]

  • Page 29

              DIAGNOSTIC DISPLA Y 11 . T ouch the “Enter Button” to deselect the selected pa[...]

  • Page 30

               1. F rom the single or f[...]

  • Page 31

              DIAGNOSTIC DISPLA Y 9. The parameter that is highlighted is the selected parameter[...]

  • Page 32

              DIAGNOSTIC DISPLA Y 4. T ouch “Select” to enter the “Gage Data” displa [...]

  • Page 33

              DIAGNOSTIC DISPLA Y 11. T ouch the “Menu” button to retur n to “Utilities”[...]

  • Page 34

              DIAGNOSTIC DISPLA Y   [...]

  • Page 35

              GENERA TOR CONTROL P ANEL Figure 5. Generator Control P anel OFF W U V OFF W-U V-W[...]

  • Page 36

              ENGINE OPERA TING P ANEL Figure 6. Engine Operating Panel AUTO MANUAL OFF/RESET[...]

  • Page 37

              ENGINE OPERA TING P ANEL 11.    Indicates engi[...]

  • Page 38

              OUTPUT TERMINAL P ANEL F AMILIARIZA TION  ?[...]

  • Page 39

              OUTPUT TERMINAL P ANEL F AMILIARIZA TION    ?[...]

  • Page 40

              OUTPUT TERMINAL P ANEL F AMILIARIZA TION ?[...]

  • Page 41

              LOAD APPLICA TION   Alwa ys be [...]

  • Page 42

              GENERA TOR OUTPUTS    [...]

  • Page 43

              GENERA TOR OUTPUTS/GAUGE READING            ?[...]

  • Page 44

              OUTPUT TERMINAL P ANEL CONNECTIONS  ?[...]

  • Page 45

              OUTPUT TERMINAL P ANEL CONNECTIONS ?[...]

  • Page 46

              INSPECTION/SETUP  T o protect t[...]

  • Page 47

              INSPECTION/SETUP Refueling Procedure: 1.    — M[...]

  • Page 48

                ?[...]

  • Page 49

                  This unit is of negative ground DO NO T connect in rev[...]

  • Page 50

              GENERA TOR ST AR T -UP PROCEDURE  [...]

  • Page 51

              GENERA TOR ST AR T -UP PROCEDURE 4. Once the engine star ts , let the engine r un [...]

  • Page 52

              GENERA TOR SHUT -DOWN PROCEDURES  [...]

  • Page 53

              * 1 Replace engine oil and filter at 100 hours, first time only . * 2 Add “Sup[...]

  • Page 54

              MAINTENANCE If the engine is operating in v er y dusty or dry grass condit ions[...]

  • Page 55

               Chec k the cran kcase oil le v el pr[...]

  • Page 56

              TRAILER MAINTENANCE  T[...]

  • Page 57

              TRAILER MAINTENANCE  T railer brakes should be inspected the fi[...]

  • Page 58

              TRAILER MAINTENANCE ?[...]

  • Page 59

              TRAILER MAINTENANCE   [...]

  • Page 60

              TRAILER WIRING DIAGRAM Figure 63. T railer/T owing V ehicle Wiring Diagram[...]

  • Page 61

              GENERA TOR WIRING DIAGRAM Figure 64. Generator Wiring Diagram[...]

  • Page 62

              ENGINE WIRING DIAGRAM Figure 65. Engine Wiring Diagram[...]

  • Page 63

              TROUBLESHOOTING (GENERA TOR) Practically all breakdowns can be pre v ented by prop[...]

  • Page 64

              TROUBLESHOOTING (ENGINE CONTROLLER) Pr ac ti ca ll y all bre ak do wns can be p[...]

  • Page 65

              TROUBLESHOOTING (DIAGNOSTIC LAMP) The engine contro ller of this gener ator diagno[...]

  • Page 66

              EXPLANA TION OF CODE IN REMARKS COLUMN The f ollowing section e xplains the dif[...]

  • Page 67

              SUGGESTED SP ARE P AR TS       [...]

  • Page 68

              GENERA TOR ASSY .[...]

  • Page 69

              GENERA TOR ASSY . NO . P ART NO .   QTY . ?[...]

  • Page 70

              CONTROL BOX ASSY .[...]

  • Page 71

              NO . P ART NO .   QTY .  1 M321300[...]

  • Page 72

              CONTROL BOX ASSY .[...]

  • Page 73

              CONTROL BOX ASSY . NO . P ART NO .   QTY . [...]

  • Page 74

              ENGINE AND RADIA TOR ASSY .[...]

  • Page 75

              ENGINE AND RADIA TOR ASSY . NO . P ART NO .   QTY . [...]

  • Page 76

              ENGINE AND RADIA TOR ASSY . (CONTINUED)[...]

  • Page 77

              ENGINE AND RADIA TOR ASSY . (CONTINUED) NO . P ART NO .  ?[...]

  • Page 78

              OUTPUT TERMINAL ASSY .[...]

  • Page 79

              OUTPUT TERMINAL ASSY . NO . P ART NO .   QTY . ?[...]

  • Page 80

              BA TTER Y ASSY .[...]

  • Page 81

              BA TTER Y ASSY . NO . P ART NO .   QTY . ?[...]

  • Page 82

              MUFFLER ASSY .[...]

  • Page 83

              MUFFLER ASSY . NO . P ART NO .   QTY . ?[...]

  • Page 84

              FUEL T ANK ASSY .[...]

  • Page 85

              FUEL T ANK ASSY . NO . P ART NO .   QTY . ?[...]

  • Page 86

              ENCLOSURE (1) ASSY .[...]

  • Page 87

              NO . P ART NO .   QTY .  1 M341300[...]

  • Page 88

              ENCLOSURE (1) ASSY . (CONTINUED)[...]

  • Page 89

              ENCLOSURE (1) ASSY . (CONTINUED) NO . P ART NO .   QTY [...]

  • Page 90

              ENCLOSURE (2) ASSY .[...]

  • Page 91

              ENCLOSURE (2) ASSY . NO . P ART NO .   QTY . ?[...]

  • Page 92

              ENCLOSURE (2) ASSY . (CONTINUED)[...]

  • Page 93

              NO . P ART NO .   QTY .  21 001920[...]

  • Page 94

              RUBBER SEALS ASSY .[...]

  • Page 95

              RUBBER SEALS ASSY . NO . P ART NO .   QTY . ?[...]

  • Page 96

              NAMEPLA TE AND DECALS ASSY .[...]

  • Page 97

              NAMEPLA TE AND DECALS ASSY . NO . P ART NO .   QTY . ?[...]

  • Page 98

              NAMEPLA TE AND DECALS ASSY . (CONTINUED)[...]

  • Page 99

              NAMEPLA TE AND DECALS ASSY . (CONTINUED) NO . P ART NO .  [...]

  • Page 100

              TERMS AND CONDITIONS OF SALE — P AR TS P A YME NT TERM S T er ms of paymen[...]

  • Page 101

              NOTES[...]

  • Page 102

    Manufactured for Multiquip Inc. by DENYO CO., L TD, JAPAN OPERA TION AND P AR TS MANUAL HERE’S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING United St a teS Multiquip Corporate Office MQ P arts Depar tment 18910 Wilmington A ve . Carson, CA 90746 Contact: mq@multiquip .com T el. (800) 421-1244 F ax (800) 537-3927 [...]