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Multiquip MT-86D manual

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  • Page 1

    © COPYRIGHT 2004, MUL TIQUIP INC . P AR TS AND OPERA TION MANUAL OPERA TION AND P AR TS MANUAL MUL TIQUIP INC . . . . . P ARTS DEP A RTMENT : 18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 F AX: 800-672-7877 310-537-3700 SERVICE DEP ARTMENT/TECHNICAL ASSIST ANCE: 800-421-1244 800-478-1244 F AX: 310-537-3927 F AX: 310-631-5032 E-mail:m[...]

  • Page 2

    P A GE 2 — MT -86D — P A RTS & OPERA TION MANU AL — REV . #1 (08/19/04)[...]

  • Page 3

    MT-86D — PARTS & OPERATION MANUAL — REV. #1 (08/19/04) — PAGE 3 HERE'S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING MUL TIQ UIP’S MAIN PHONE NUMBERS 800-421-1244 FAX: 310-537-3927 310-537-3700 PAR TS DEP ARTMENT 800-427-1244 FAX: 800-672-7877 310-537-3700 FAX: 310-637-3284 MA YCO PAR TS 800-306-2926[...]

  • Page 4

    P A GE 4 — MT -86D — P A RTS & OPERA TION MANU AL — REV . #1 (08/19/04) Specification and part number are subject to change without notice . Y ANMAR L48EE-DRM ENGINE Cylinder Block Assembly ................................... 30-31 Cylinder Head and Bonnet Assembly ............... 32-33 Crankshaft,Piston and Camshaft Assembly ...... 34-35[...]

  • Page 5

    MT-86D — PARTS & OPERATION MANUAL — REV. #1 (08/19/04) — PAGE 5 P ARTS ORDERING PR OCEDURES When ordering parts, please supply the following information: ❒ ❒ ❒ ❒ ❒ Dealer account number ❒ ❒ ❒ ❒ ❒ Dealer name and address ❒ ❒ ❒ ❒ ❒ Shipping address (if different than billing address) ❒ ❒ ❒ ❒ ❒ Return [...]

  • Page 6

    P A GE 6 — MT -86D — P A RTS & OPERA TION MANU AL — REV . #1 (08/19/04) CA UTION: F ailure to f ollow instr uctions in this manual ma y lead to serious injur y or e v en death! This equipment is to be operated by trained and qualified personnel only! This equipment is f or industrial use only . The following safety guidelines should alway[...]

  • Page 7

    MT-86D — PARTS & OPERATION MANUAL — REV. #1 (08/19/04) — PAGE 7 MT -86D — R ULES FOR SAFE OPERA TION ■ NEVER Run engine without air filter . Se vere engine ma y occur . ■ Always service air cleaner frequently to prevent carburetor malfunction. ■ Always be sure the operator is familiar with proper safety precautions and operations [...]

  • Page 8

    P A GE 8 — MT -86D — P A RTS & OPERA TION MANU AL — REV . #1 (08/19/04) MT -86D — OPERA TION AND SAFETY DECALS[...]

  • Page 9

    MT-86D — PARTS & OPERATION MANUAL — REV. #1 (08/19/04) — PAGE 9 Definition of T amping Rammer The Mikasa MT -86D tamping rammer is a pow erful compacting tool capable of applying a tremendous force in consecutive impacts to a soil surface. Its applications include soil compacting for road, embankments and reservoirs as well as backfilling[...]

  • Page 10

    P A GE 10 — MT -86D — P A RTS & OPERA TION MANU AL — REV . #1 (08/19/04) MT -86D — SPECIFICA TIONS Specifications are general and are subject to change without notice. If exact measurements are required, equipment should be weighed and measured. s n o i t a c i f i c e p S r e m m a R D 6 8 - T M . 1 e l b a Ts n o i t a c i f i c e p S[...]

  • Page 11

    MT-86D — PARTS & OPERATION MANUAL — REV. #1 (08/19/04) — PAGE 11 8. Foot – Laminated wood with tempered steel plate for superior shock absorption. 9. Muffler– Used to reduce noise and emissions. 10. Engine Air Cleaner – Pre vents dir t and other debris from entering the engine. 11. Decompression Lever – Use in the star ting of the[...]

  • Page 12

    P A GE 12 — MT -86D — P A RTS & OPERA TION MANU AL — REV . #1 (08/19/04) 1. Definition of T amping Rammer The Mikasa MT -86D diesel rammer is a po werful compacting tool capable of applying tremendous force in consecutive impacts to a soil surf ace. The impact f orce of the MT -86D le v els and uniformly compacts voids between soil partic[...]

  • Page 13

    MT-86D — PARTS & OPERATION MANUAL — REV. #1 (08/19/04) — PAGE 13 MT -86D — OPERA TION Fig. 4 Fig. 5 4. Starting 4-1. Move the throttle lever to IDLE position. (Fig. 3) Throttle le v er is used only at three (ST OP , IDLE & OPERA TION) positions. When moving the lever from stop to idle position, depress button on lever at same time i[...]

  • Page 14

    P A GE 14 — MT -86D — P A RTS & OPERA TION MANU AL — REV . #1 (08/19/04) 5. Operation 5-1. Mov e the throttle lev er quic kly from the IDLE to OPERA TION position to start tamping action. DO NOT move the throttle lever slowly as this may cause damage to the clutch or spring box. 5-2. The tamping rammer is designed to tamp the g round 700 [...]

  • Page 15

    MT-86D — PARTS & OPERATION MANUAL — REV. #1 (08/19/04) — PAGE 15 7-1. Daily ■ Thoroughly remove dirt and oil from the engine and control area. ■ Clean or replaces air cleaner as necessar y . ■ Check and retighten all f asteners as necessary . ■ Check spring box and bellows for oil leaks. Repair as needed. ■ Remove element from p[...]

  • Page 16

    P A GE 16 — MT -86D — P A RTS & OPERA TION MANU AL — REV . #1 (08/19/04) 7-5. Cleaning the Air Cleaner Cleaning the Air Cleaner (every 200-300 hours) (Fig. 9) ■ Remove element from pre-cleaner at the top of crankcase (body side). ■ Wash the element (outside) in detergent solution. ■ Shake out excess moisture and dry the element. ■[...]

  • Page 17

    MT-86D — PARTS & OPERATION MANUAL — REV. #1 (08/19/04) — PAGE 17 Engine A . Difficult to start 1 No diesel fuel 2 Throttle lever at wrong position (Stop position) 3 Excess engine oil 4 Injection nozzle clogged 5 Recoil starter not pulled with enough speed. 6 Air cleaner clogged 7 Clutch failure 8 Fuel line clogged B . Operation not satisf[...]

  • Page 18

    P A GE 18 — MT -86D — P A RTS & OPERA TION MANU AL — REV . #1 (08/19/04) How to read the marks and remarks used in this parts book. Items Found In the “Remarks” Column Serial Numbers-Where indicated, this indicates a serial number range (inclusiv e) where a par ticular par t is used. Model Number-Where indicated, this shows that the c[...]

  • Page 19

    MT-86D — PARTS & OPERATION MANUAL — REV. #1 (08/19/04) — PAGE 19 MT -86D DIESEL RAMMER 1-3 UNITS 1 .. .. 956200040 ........... THROTTLE LEVER ASSY 1 .. .. 956108040 ........... THROTTLE WIRE 3 .. .. 371010060 ........... ELEMENT ASSY 2 .. .. 954405080 ........... STRAINER, FUEL T ANK 3 .. .. 18325455120 ....... STRAINER ASSY , FUEL 1 ... [...]

  • Page 20

    P A GE 20 — MT -86D — P A RTS & OPERA TION MANU AL — REV . #1 (08/19/04) MT -86D— NAME PLA TE AND DECALS NAME PLA TE AND DECALS[...]

  • Page 21

    MT-86D — PARTS & OPERATION MANUAL — REV. #1 (08/19/04) — PAGE 21 MT -86D— NAMEPLA TE/DECAL LOCA TION MT -86D — NAME PLA TES AND DECALS NAME PLA TE AND DECALS NO. P AR T NO . P AR T NAME QTY . REMARKS 1 * 920101580 DECAL: MIKASA MARK 1 2 * 920205840 DECAL: FUEL DIESEL 1 NP A-584 3 * 920203330 DECAL: EAR PROTECTION 1 NAA-333 4 * 9202058[...]

  • Page 22

    P A GE 22 — MT -86D — P A RTS & OPERA TION MANU AL — REV . #1 (08/19/04) MT -86D — CRANKCASE AND ENGINE ASSY . 42C 42B 42E 42A 42D 35-4 35-1 35-2 35-5 35-3 35-5 CRANKCASE AND ENGINE ASSY .[...]

  • Page 23

    MT-86D — PARTS & OPERATION MANUAL — REV. #1 (08/19/04) — PAGE 23 MT -86D — CRANKCASE AND ENGINE ASSY . CRANKCASE AND ENGINE ASSY . NO. P AR T NO . P AR T NAME QTY . REMARKS 1 372113340 CRANKCASE 1 2 372335090 CRANK GEAR 1 4 040006307 BEARING 6307 1 5 040006205 BEARING 6205 1 6 952400690 W ASHER 9 X 35 X 4.5 1 7 002219825 B OL T 8X25H, S[...]

  • Page 24

    P A GE 24 — MT -86D — P A RTS & OPERA TION MANU AL — REV . #1 (08/19/04) MT -86D — CRANKCASE AND ENGINE ASSY . 42C 42B 42E 42A 42D 35-4 35-1 35-2 35-5 35-3 35-5 CRANKCASE AND ENGINE ASSY .[...]

  • Page 25

    MT-86D — PARTS & OPERATION MANUAL — REV. #1 (08/19/04) — PAGE 25 CRANKCASE AND ENGINE ASSY . NO. P AR T NO . P AR T NAME QTY . REMARKS 37 371448260 S P A CER 15X24X4 1 38 022910170 NUT M12 1 41 371448220 P A CKING, AIR CLEANER 1 42 371213392 AIR CLEANER ASSY ........................... 1 ............ INCLUDES ITEMS W/# REPLACES 371213390 [...]

  • Page 26

    P A GE 26 — MT -86D — P A RTS & OPERA TION MANU AL — REV . #1 (08/19/04) MT -86D — CYLINDER GUIDE AND FOO T ASSY . EXCLUDE 61, 62 AND 63 CYLINDER GUIDE AND FOO T ASSY .[...]

  • Page 27

    MT-86D — PARTS & OPERATION MANUAL — REV. #1 (08/19/04) — PAGE 27 MT -86D — CYLINDER GUIDE AND FOO T ASSY . CYLINDER GUIDE AND FOO T ASSY . NO. P AR T NO . P AR T NAME QTY . REMARKS 6 1 652423290 PISTON PIN ......................................... 1 ............ REPLACES 352423290 62 080100150 STOP RING R-15 2 63 352210680 PISTON ROD 1 [...]

  • Page 28

    P A GE 28 — MT -86D — P A RTS & OPERA TION MANU AL — REV . #1 (08/19/04) MT -86D — T ANK AND HANDLE ASSY . 9A T ANK AND HANDLE ASSY .[...]

  • Page 29

    MT-86D — PARTS & OPERATION MANUAL — REV. #1 (08/19/04) — PAGE 29 MT -86D — T ANK AND HANDLE ASSY . T ANK AND HANDLE ASSY . NO. P AR T NO . P AR T NAME QTY . REMARKS 1 351319900 SHOCK ABSORBER 2 2 014210020 SOCKET HEAD BOL T 10X20T ........... 4 ............ REPLACES 001521020 3 033121009 T OO THED LOCK W ASHER B M10 4 4 012210020 B O L [...]

  • Page 30

    P A GE 30 — MT -86D — P A RTS & OPERA TION MANU AL — REV . #1 (08/19/04) Y ANMAR L48EE-DR M ENGINE — CYLINDER BLOCK ASSY . 2 = SEE PG. 32 AND 33 FOR P/N 7 = SEE PG. 40 AND 41 FOR P/N CYLINDER BLOCK ASSY .[...]

  • Page 31

    MT-86D — PARTS & OPERATION MANUAL — REV. #1 (08/19/04) — PAGE 31 Y ANMAR L48EE-DR M ENGINE — CYLINDER BLOCK ASSY . CYLINDER BLOCK ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 71477101560 BLOCK ASSY . CYLINDER ........................... 1 .................... INCLUDES ITEM W/ * 6 * 11435001700 C O VER, ST AR TER 1 7 * 26106100122 B O[...]

  • Page 32

    P A GE 32 — MT -86D — P A RTS & OPERA TION MANU AL — REV . #1 (08/19/04) MT -86D — L40ADRM Y ANMAR ENGINE — CYLINDER HEAD AND BONNET Y ANMAR L48EE-DR M ENGINE — CYLINDER HEAD AND CO VER ASSY . CYLINDER HEAD AND CO VER ASSY . 1 = SEE PG. 30 AND 31 FOR P/N[...]

  • Page 33

    MT-86D — PARTS & OPERATION MANUAL — REV. #1 (08/19/04) — PAGE 33 MT -86D — L40ADRM Y ANMAR ENGINE — CYLINDER HEAD AND BONNET Y ANMAR L48EE-DR M ENGINE — CYLINDER HEAD AND CO VER ASSY . CYLINDER HEAD AND BONNET ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 11477111020 CYLINDER HEAD 1 6 11477111100 V A L VE, SUCTION 1 7 11477111110 [...]

  • Page 34

    P A GE 34 — MT -86D — P A RTS & OPERA TION MANU AL — REV . #1 (08/19/04) 1 = SEE PG. 30 AND 31 FOR P/N Y ANMAR L48EE-DR M ENG. — CRANKSHAFT , PIS. & CAMSHAFT ASSY . CRANKSHAFT , PIST ON AND CAMSHAFT ASSY .[...]

  • Page 35

    MT-86D — PARTS & OPERATION MANUAL — REV. #1 (08/19/04) — PAGE 35 Y ANMAR L48EE-DR M ENG. — CRANKSHAFT , PIS. & CAMSHAFT ASSY . CRANKSHAFT , PIST ON AND CAMSHAFT ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 71477114580 CAMSHAFT ASSY ., D 1 6 11425014200 T APPET 2 7 11477114260 T APPET , F .O. 1 8 11425014450 RO D , PUSH 2 1 2 7147[...]

  • Page 36

    P A GE 36 — MT -86D — P A RTS & OPERA TION MANU AL — REV . #1 (08/19/04) Y ANMAR L48EE-DR M ENGINE —LUB. OIL PUMP AND GO VERNOR ASSY . 1 = SEE PG. 30 AND 31 FOR P/N LUB . OIL PUMP AND GO VERNOR ASSY .[...]

  • Page 37

    MT-86D — PARTS & OPERATION MANUAL — REV. #1 (08/19/04) — PAGE 37 Y ANMAR L48EE-DR M ENGINE —LUB. OIL PUMP AND GO VERNOR ASSY . LUB . OIL PUMP AND GO VERNOR ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 11465032010 PUMP ASSY . LUB. OIL 1 6 11425032070 C O VER, LUB . OIL PUMP 1 7 + 10333832570 O-RING 1 8 22312030160 P ARALLEL PIN 3 X 16[...]

  • Page 38

    P A GE 38 — MT -86D — P A RTS & OPERA TION MANU AL — REV . #1 (08/19/04) 1 = SEE PG. 30 AND 31 FOR P/N 2 = SEE PG. 32 AND 33 FOR P/N Y ANMAR L48EE-DR M ENGINE —COOLING AND ST ARTING ASSY . COOLING AND ST AR TING ASSY .[...]

  • Page 39

    MT-86D — PARTS & OPERATION MANUAL — REV. #1 (08/19/04) — PAGE 39 Y ANMAR L48EE-DR M ENGINE —COOLING AND ST ARTING ASSY . COOLING AND ST ARTING DEVICE ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 11429945210 CO VER, CYLINDER 1 2 26106060122 B O L T M 6 X 12 P L A T E D 1 3 11477145110 CASE, COOLING F AN 1 4 11425045310 COLLAR 4 5 1142[...]

  • Page 40

    P A GE 40 — MT -86D — P A RTS & OPERA TION MANU AL — REV . #1 (08/19/04) Y ANMAR L48EE-DR M ENGINE — FUEL INJECTION PUMP ASSY . 1 = SEE PG. 30 AND 31 FOR P/N 2 = SEE PG. 32 AND 33 FOR P/N FUEL INJECTION PUMP ASSY .[...]

  • Page 41

    MT-86D — PARTS & OPERATION MANUAL — REV. #1 (08/19/04) — PAGE 41 Y ANMAR L48EE-DR M ENGINE —FUEL INJECTION PUMP ASSY . FUEL INJECTION PUMP ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 71435051200 P U MP A S SY . , F . INJECT . ....................... 1 .................... INCLUDES ITEM W/ * 2 * 10554651020 G A S K E T 1 3 * 11425051[...]

  • Page 42

    P A GE 42 — MT -86D — P A RTS & OPERA TION MANU AL — REV . #1 (08/19/04) 2 = SEE PG. 28 AND 29 FOR P/N Y ANMAR L48EE-DR M ENGINE — AIR CLEANER AND MUFFLER ASSY . AIR CLEANER AND MUFFLER ASSY .[...]

  • Page 43

    MT-86D — PARTS & OPERATION MANUAL — REV. #1 (08/19/04) — PAGE 43 Y ANMAR L48EE-DR M ENGINE — AIR CLEANER AND MUFFLER ASSY . MUFFLER ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 11477212010 PIPE, AIR INT AKE 1 2 11477112200 GASKET , AIR INT AKE 1 3 26106060252 B O L T M 6 X 25 P L A T E D 2 4 26226060142 STUD M 6 X 14 PLA TED 1 5 2622[...]

  • Page 44

    P A GE 44 — MT -86D — P A RTS & OPERA TION MANU AL — REV . #1 (08/19/04) Y ANMAR L48EE-DR M ENGINE — LABEL AND GASKET SET ASSY . LABEL AND GASKET SET ASSY .[...]

  • Page 45

    MT-86D — PARTS & OPERATION MANUAL — REV. #1 (08/19/04) — PAGE 45 Y ANMAR L48EE-DR M ENGINE — LABEL AND GASKET SET ASSY . T OOL, LABEL AND GASKET SET ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 3 11425007111 L ABEL, Y ANMAR 1 5 71477192620 GASKET SET ......................................... 1 .................... INCLUDES ITEM W/ * 6 [...]

  • Page 46

    P A GE 46 — MT -86D — P A RTS & OPERA TION MANU AL — REV . #1 (08/19/04) Y ANMAR L48EE-DR M ENGINE — LOOSE P ARTS ASSY . LOOSE P ARTS ASSY .[...]

  • Page 47

    MT-86D — PARTS & OPERATION MANUAL — REV. #1 (08/19/04) — PAGE 47 Y ANMAR L48EE-DR M ENGINE — LOOSE P ARTS ASSY . LOOSE P ARTS ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 18325455120 STRAINER ASSY ., FUEL ....................... 1 .................... INCLUDES ITEM W/ * 2 * 24341000450 O-RING 1A S-45.0 1 3 1142845910 PIPE ASSY ., FUE[...]

  • Page 48

    P A GE 48 — MT -86D — P A RTS & OPERA TION MANU AL — REV . #1 (08/19/04) Effective: October 1, 2002 TERMS AND CONDITIONS OF SALE — P ARTS P A YMENT TERMS T er ms of pa yment f or par ts are net 10 days. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F .O .B. po[...]

  • Page 49

    MT-86D — PARTS & OPERATION MANUAL — REV. #1 (08/19/04) — PAGE 49 NO TE P A GE[...]

  • Page 50

    OPERA TION AND P AR TS MANUAL MUL TIQUIP INC. POST OFFICE BO X 6254 CARSON, CA 90749 310-537-3700 • 800-421-1244 F AX: 310-537-3927 E-MAIL: mq@multiquip.com WWW: multiquip.com Atlanta • Boise • Dallas • Houston • Newark Quebec, Canada • Manchester, UK • Rio De Janiero, BR • Guadalajara, MX manufactured for Multiquip Inc. by MIKASA S[...]