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Multiquip DCA-125SSJU manual

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Table of contents for the manual

  • Page 1

    MUL TIQUIP INC . . . . . P AR TS DEP ARTMENT : 18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 F AX : 800-672-7877 310-537-3700 SERVICE DEPA R TMENT : 800-421-1244 800-835-2551 F AX: 310-537-3927 F AX: 310-638-8046 E-mail:mq@multiquip.com z z z z z www:multiquip.com © COPYRIGHT 2003, MUL TIQUIP INC . P AR TS LIST NO . 3870300064A S/N75[...]

  • Page 2

    P A GE 2 — DCA-125SSJU SERIES (ST AND ARD) — P ARTS AND OPERA TION MANU AL — REV . #4 (06/03/03)[...]

  • Page 3

    DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 3 HERE'S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING P AR TS DEP AR TMENT 800-427-1244 or 310-537-3700 F AX: 800-672-7877 or 310-637-3284 SER VICE DEP AR TMENT 800-421-1244 F AX: 310- 537-4259 TECHNICAL ASSIST ANCE 800-4[...]

  • Page 4

    P A GE 4 — DCA-125SSJU SERIES (ST AND ARD) — P ARTS AND OPERA TION MANU AL — REV . #4 (06/03/03) T ABLE OF CONTENTS Specification and part number are subject to change without notice . NOTE COMPONENT DRA COMPONENT DRA COMPONENT DRA COMPONENT DRA COMPONENT DRA WINGS WINGS WINGS WINGS WINGS Name Plate And Decals ................................[...]

  • Page 5

    DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 5 P AR TS ORDERING PR OCEDURES When ordering parts, please supply the following information: ❒ ❒ ❒ ❒ ❒ Dealer account number ❒ ❒ ❒ ❒ ❒ Dealer name and address ❒ ❒ ❒ ❒ ❒ Shipping address (if different than billing address) ❒ ❒[...]

  • Page 6

    P A GE 6 — DCA-125SSJU SERIES (ST AND ARD) — P ARTS AND OPERA TION MANU AL — REV . #4 (06/03/03) s n o i t a c i f i c e p S r o t a r e n e G . 1 e l b a T l e d o M2 U J S S 5 2 1 / U J S S 5 2 1 - A C D e p y T g n i r a e b e l g n i s f o o r p p i r d , d e t a l i t n e v f l e s , d l e i f g n i v l o v e R n o i t c e n n o C e r u [...]

  • Page 7

    DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 7 DCA-125SSJU SERIES — DIMENSIONS Figure 1. Dimensions[...]

  • Page 8

    P A GE 8 — DCA-125SSJU SERIES (ST AND ARD) — P ARTS AND OPERA TION MANU AL — REV . #4 (06/03/03) This Owner's Manual has been developed to provide complete instructions for the safe and efficient oper ation of the MQ P ower Model DCA125SSJU Series WHISPER W A TT™ GENERA T OR. Bef ore using this GENERA T OR, ensure that the operating in[...]

  • Page 9

    DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 9 Accidental Starting AL W A YS place the engine ON/OFF switch in the OFF position, when the trowel is not in use. Over Speed Conditions NEVER tamper with the factory settings of the engine go ve r nor or settings . P ersonal injur y and damage to the engine [...]

  • Page 10

    P A GE 10 — DCA-125SSJU SERIES (ST ANDARD) — P ARTS AND OPERA TION MANU AL — REV . #4 (06/03/03) DCA-125SSJU SERIES — R ULES FOR SAFE OPERA TION CAUTION CAUTION CAUTION CAUTION CAUTION : F ailure to follo w instructions in this manual ma y lead to ser ious injur y or e ven death! This equipment is to be operated by trained and qualified per[...]

  • Page 11

    DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 11 DCA-125SSJU SERIES — R ULES FOR SAFE OPERA TION ■ Backfeed to a utility system can cause electrocution and or property damage. DO NOT connect to any building's electrical system except through an approved device or after building main s witch is o[...]

  • Page 12

    P A GE 12 — DCA-125SSJU SERIES (ST ANDARD) — P ARTS AND OPERA TION MANU AL — REV . #4 (06/03/03) DCA-125SSJU SERIES — R ULES FOR SAFE OPERA TION ■ NEVER Run engine without air filter . Se v ere engine damage ma y occur . ■ AL W A YS ser vice air cleaner frequently to pre v ent engine malfunction. ■ AL W A YS disconnect the negative ba[...]

  • Page 13

    DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 13 Emergencies ■ AL W A YS know the location of the nearest fire extinguisher . ■ AL W A YS know the location of the nearest and first aid kit . ■ In emergencies always know the location of the nearest phone or keep a phone on the job site . Also know t[...]

  • Page 14

    P A GE 14 — DCA-125SSJU SERIES (ST ANDARD) — P ARTS AND OPERA TION MANU AL — REV . #4 (06/03/03) Figure 2. T ypical Generator Grounding Application DCA-125SSJU SERIES — INST ALLA TION[...]

  • Page 15

    DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 15 Outdoor Installation Install the generator in a area that is free of debris, bystanders, and overhead obstructions. Make sure the generator is on secure level ground so that it cannot slide or shift around. Also install the generator in a manner so that th[...]

  • Page 16

    P A GE 16 — DCA-125SSJU SERIES (ST ANDARD) — P ARTS AND OPERA TION MANU AL — REV . #4 (06/03/03) T o reduce the possibility of an accident while transpor ting the generator on public roads, always make sure the trailer (Figure 4) that suppor ts the gener ator and the to wing vehicle are in good operating condition and both units are mechanica[...]

  • Page 17

    DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 17 Explanation of Chart: This section is to provide the user with trailer service and maintenance inf or mation. The ser vice and maintenance guidelines referenced in this section apply a wide range of trailers. Remember periodic inspection of the trailer wil[...]

  • Page 18

    P A GE 18 — DCA-125SSJU SERIES (ST ANDARD) — P ARTS AND OPERA TION MANU AL — REV . #4 (06/03/03) DCA-125SSJU SERIES — TRAILER SPECIFICA TIONS s n o i t a c i f i c e p S r e l i a r T . 2 e l b a T L E D O M N O I T A C I L P P A L E U F L L E C E K A R B M E T S Y S R W V G E M A R F H T G N E L E M A R F H T D I W K C A J D N A T S W 0 1 [...]

  • Page 19

    DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 19 DCA-125SSJU SERIES — TRAILER SPECIFICA TIONS ) t ' n o C ( s n o i t a c i f i c e p S . 2 e l b a T L E D O M R E L P U O C S E R I T S L E E H W E L X A S B U H N O I S N E P S U S L A C I R T C E L E W 0 1 - R L R T S S A L C L L A B " 2 E L[...]

  • Page 20

    P A GE 20 — DCA-125SSJU SERIES (ST ANDARD) — P ARTS AND OPERA TION MANU AL — REV . #4 (06/03/03) The DCA-125SSJU Ser ies gener ator is equipped with a number of saf ety decals. These decals are provided f or operator saf ety and maintenance info r mation. The illustration below and on the preceding page show the decals as the y appear on the [...]

  • Page 21

    DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 21 DCA-125SSJU SERIES — GENERA T OR DECALS[...]

  • Page 22

    P A GE 22 — DCA-125SSJU SERIES (ST ANDARD) — P ARTS AND OPERA TION MANU AL — REV . #4 (06/03/03) DCA-125SSJU SERIES — GENERAL INFORMA TION DCA-125SSJU Series Familiarization Generator The MQ P ow er DCA-125SSJU Ser ies is a 100 kW generator (Figure 4) that is designed as a high quality por tab le (requires a trailer f or transpor t) power s[...]

  • Page 23

    DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 23 DCA-125SSJU SERIES — MAJOR COMPONENTS 3 e l b a T . s t n e n o p m o C r o j a M r o t a r e n e G . O N M E T IN O I T P I R C S E D 1y l b m e s s A r e l f f u M 2y l b m e s s A e n i g n E 3y l b m e s s A e r u s o l c n E 4y l b m e s s A r o t a[...]

  • Page 24

    P A GE 24 — DCA-125SSJU SERIES (ST ANDARD) — P ARTS AND OPERA TION MANU AL — REV . #4 (06/03/03) The definitions below describe the controls and functions of the DCA-125SSJU Series " Generator Control Panel " (Figure 5). 1. Main Cir cuit Breaker – This three-pole, 300 amp main breaker is provided to protect the UVWO output termina[...]

  • Page 25

    DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 25 The definitions below describe the controls and functions of the DCA-125SSJU Series " Engine Operating Panel " (Figure 6), up to S/N 7500507 . 1. Panel Light – Normally used in dark areas or at night time. When activated, panel lights will illu[...]

  • Page 26

    P A GE 26 — DCA-125SSJU SERIES (ST ANDARD) — P ARTS AND OPERA TION MANU AL — REV . #4 (06/03/03) DCA-125SSJU SERIES — ENGINE OPERA TING P ANEL Figure 7. Engine Operating Panel From S/N 7500508[...]

  • Page 27

    DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 27 DCA-125SSJU SERIES — ENGINE OPERA TING P ANEL The definitions below describe the controls and functions of the DCA-125SSJU2 " Engine Operating Panel " (Figure 7) from S/N 7500508 ~ . 1. Panel Light – Normally used in dark areas or at night ti[...]

  • Page 28

    P A GE 28 — DCA-125SSJU SERIES (ST ANDARD) — P ARTS AND OPERA TION MANU AL — REV . #4 (06/03/03) Output T erminal Familiarization The “ Output T erminal P anel ” (Figure 8) is provided with the following: z Three (3) 240V Output Receptacles, 50 amp z Three (3) Circuit Breakers 240V @50 amps z T wo (2) 120V GFCI receptacles, 20 amp z T wo [...]

  • Page 29

    DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 29 120 V A C GFCI Receptac les There are two 120 V A C , 20 amp GFCI (Duple x Nema 5-20R) recepacles pro vided on the output ter minal panel. These receptacles can be accessed in any voltage selector switch position. Each receptacle is protected by a 20 amp c[...]

  • Page 30

    P A GE 30 — DCA-125SSJU SERIES (ST ANDARD) — P ARTS AND OPERA TION MANU AL — REV . #4 (06/03/03) Figure 13. Connecting Loads Connecting Loads Loads can be connected to the generator by the UVWO terminal lugs or the convienience receptacles. (See Figure 13). Make sure to read the operation manual before attempting to connect a load to the gene[...]

  • Page 31

    DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 31 DCA-125SSJU SERIES — LO AD APPLICA TION Single Phase Load Always be sure to check the nameplate on the generator and equipment to insure the wattage, amperage and frequency requirements are satisfactorily supplied by the generator for operating the equip[...]

  • Page 32

    P A GE 32 — DCA-125SSJU SERIES (ST ANDARD) — P ARTS AND OPERA TION MANU AL — REV . #4 (06/03/03) Generator Output V oltages A wide range of voltages are available to supply voltage for man y diff erent applications . V oltages are selected b y using the v oltage selector switch (Figure 15). T o obtain some of the v oltages as listed in T ab l[...]

  • Page 33

    DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 33 GFCI Receptacle Load Capability The load capability of the GFCI receptacles is directly re- lated to the voltage being supplied at either the UVWO ter- minals or the 3 twist lock auxilliary receptacles. T ab les 9 and 10 show what amount of current is a v [...]

  • Page 34

    P A GE 34 — DCA-125SSJU SERIES (ST ANDARD) — P ARTS AND OPERA TION MANU AL — REV . #4 (06/03/03) Figure 21. V oltage Selector Switch 240/139V Three-Phase Position DCA-125SSJU SERIES — OUTPUT TERMINAL P ANEL CONNECTIONS UVW O T erminal Output V oltages V arious output voltages can be obtained using the UVW O output ter minal lugs . The v olt[...]

  • Page 35

    DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 35 Figure 27. V oltage Selector Switch 480/277V Three-Phase P osition 3Ø 480/277 UVW O T erminal Output V oltages 1. Place the voltage selector switch in the 3Ø 480/277 position as shown in Figure 27. Figure 28. UVWO T erminal Lugs 240/139V Three Phase Conn[...]

  • Page 36

    P A GE 36 — DCA-125SSJU SERIES (ST ANDARD) — P ARTS AND OPERA TION MANU AL — REV . #4 (06/03/03) DCA-125SSJU SERIES — PRE-SETUP Figure 33. Engine Oil Dipstick When checking the engine oil, be sure to check if the oil is clean. If the oil is not clean, drain the oil by removing the oil drain plug, and refill with the specified amount of oil [...]

  • Page 37

    DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 37 DCA-125SSJU SERIES — PRE-SETUP Refueling Procedure: 1. Le vel T anks – mak e sure fuel cells are le v el with the ground. F ailure to do so will cause fuel to spill from the tank bef ore reaching full capacity . See Figure 36. 2. T railer Fuel T ank Fi[...]

  • Page 38

    P A GE 38 — DCA-125SSJU SERIES (ST ANDARD) — P ARTS AND OPERA TION MANU AL — REV . #4 (06/03/03) DCA-125SSJU SERIES — PRE-SETUP 3. NEVER o verfill trailer fuel tank – It is impor tant to read the trailer fuel gauge when filling trailer fuel tank. DO NO T wait f or fuel to r ise in filler nec k. See Figure 38. Figure 38. Full T railer T an[...]

  • Page 39

    DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 39 Coolant (Eth ylane Gl ycol [Green] / W ater — 50/50 mix) Use only dr inkab le tap water . If hard water or w ater with many impurities is used, the inside of the engine and radiator may become coated with deposits and cooling efficiency will be reduced. [...]

  • Page 40

    P A GE 40 — DCA-125SSJU SERIES (ST ANDARD) — P ARTS AND OPERA TION MANU AL — REV . #4 (06/03/03) DCA-125SSJU SERIES — PRE-SETUP When connecting battery do the following: 1. NEVER connect the battery cables to the battery terminals when the ignition switch is in either the Pre- Heat, RUN, or ST AR T position. AL W A YS mak e sure that the ig[...]

  • Page 41

    DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 41 DCA-125SSJU SERIES — GENERA T OR ST AR T -UP PR OCEDURE (MANU AL) WARNING: WARNING: WARNING: WARNING: WARNING: The engine's exhaust contains harmful emissions. AL W A YS have adequate ventilation when operating . Direct exhaust away from nearby pers[...]

  • Page 42

    P A GE 42 — DCA-125SSJU SERIES (ST ANDARD) — P ARTS AND OPERA TION MANU AL — REV . #4 (06/03/03) DCA-125SSJU SERIES — GENERA T OR ST AR T -UP PR OCEDURE (MANU AL) Figure 56. V oltag e Adjust Control Knob Figure 57. Ammeter (No Load) 1 3 . The ammeter (Figure 57) will indicate zero amps with no load applied. When a load is applied, the ammet[...]

  • Page 43

    DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 43 DCA-125SSJU SERIES — GENERA T OR ST AR T -UP PR OCEDURE (MANU AL) Figure 60. Engine T achometer Gauge 16 . The tachometer gauge (Figure 60) will indicate the speed of the engine when the generator is operating. Under normal operating conditions this spee[...]

  • Page 44

    P A GE 44 — DCA-125SSJU SERIES (ST ANDARD) — P ARTS AND OPERA TION MANU AL — REV . #4 (06/03/03) DCA-125SSJU SERIES — GENERA T OR ST AR T -UP PR OCEDURE (MANU AL) Figure 66. Auto-Off/Reset-Manual Switch Figure 65. Engine Speed Switch (Low) 23. Set engine speed switch to “ LO W ” (Figure 65). 25. Once the engine is warm and the engine is[...]

  • Page 45

    DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 45 DCA-125SSJU SERIES — GENERA T OR ST ART -UP PR OCEDURE (A UT O MODE) Before connecting this generator to any building’ s electrical system, a licensed electrician must install an isolation (transfer) switch . Serious injury or death may result without [...]

  • Page 46

    P A GE 46 — DCA-125SSJU SERIES (ST ANDARD) — P ARTS AND OPERA TION MANU AL — REV . #4 (06/03/03) DCA-125SSJU SERIES — GENERA T OR SHUT -DO WN PR OCEDURE Shutdown Procedure - Engine Controller (S/N 7500508 ~ ) T o shutdo wn the generator use the follo wing procedure: 1. Place both the MAIN , GFCI and LO AD circuit break ers as shown in Figur[...]

  • Page 47

    DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 47 DCA-125SSJU SERIES — MAINTENANCE Service Daily If the engine is operating in very dusty or dry grass conditions, a clogged air cleaner will result. This can lead to a loss of power , excessive carbon buildup in the combustion chamber and high fuel consum[...]

  • Page 48

    P A GE 48 — DCA-125SSJU SERIES (ST ANDARD) — P ARTS AND OPERA TION MANU AL — REV . #4 (06/03/03) DCA-125SSJU SERIES — MAINTENANCE Generator Storage For longe term storage of the generator the following is recommended: z Fill the fuel tank completely . T reat with a fuel stabilizer if necessar y . z Completely drain the oil from the crankcas[...]

  • Page 49

    DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 49 DCA-125SSJU SERIES — MAINTENANCE T o ensure adequate star ting capability , alwa ys ha v e po wer applied to the generator's internal battery char ger . NO TE Figure 75. Battery Charger & Jac ket W ater Heater P ower Connections Jac ket W ater H[...]

  • Page 50

    P A GE 50 — DCA-125SSJU SERIES (ST ANDARD) — P ARTS AND OPERA TION MANU AL — REV . #4 (06/03/03) DCA-125SSJU SERIES — TRAILER BRAKES MAINTENANCE Hydraulic Surge Brakes Hydraulic surge brakes (Figure 76) should not require any special attention with the exception of routine maintenance such as shoe and lining replacement. Brake lines should [...]

  • Page 51

    DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 51 Tires/Wheels/Lug Nuts Tires and wheels are a v er y impor tant and critical components of the trailer . When specifying or replacing the tr ailer wheels it is impor tant the wheels, tires, and axle are properly matched. CAUTION: DO NO T attempt to repair o[...]

  • Page 52

    P A GE 52 — DCA-125SSJU SERIES (ST ANDARD) — P ARTS AND OPERA TION MANU AL — REV . #4 (06/03/03) Lug Nut T orque Requirements It is e xtremely impor tant to apply and maintain proper wheel mounting torque on the trailer . Be sure to use only the fasteners matched to the cone angle of the wheel. Proper procedure for attachment of the wheels is[...]

  • Page 53

    DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 53 DCA-125SSJU SERIES — TRAILER WIRING DIA GRAM Figure 79. T railer/T owing V ehicle Wiring Diagram[...]

  • Page 54

    P A GE 54 — DCA-125SSJU SERIES (ST ANDARD) — P ARTS AND OPERA TION MANU AL — REV . #4 (06/03/03) DCA-125SSJU SERIES — GENERA T OR WIRING DIA GRAM Figure 80. Generator Wiring Diagram[...]

  • Page 55

    DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 55 DCA-125SSJU SERIES — ENGINE WIRING DIA GRAM (IGNITION SWITCH) Figure 81. Engine Wiring Diagram(Ignition Switch)[...]

  • Page 56

    P A GE 56 — DCA-125SSJU SERIES (ST ANDARD) — P ARTS AND OPERA TION MANU AL — REV . #4 (06/03/03) DCA-125SSJU SERIES — ENGINE WIRING DIA GRAM (ENGINE CONTR OLLER) Figure 82. Engine Wiring Diagram (Engine Contr oller)[...]

  • Page 57

    DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 57 NO TE P A GE[...]

  • Page 58

    P A GE 58 — DCA-125SSJU SERIES (ST ANDARD) — P ARTS AND OPERA TION MANU AL — REV . #4 (06/03/03) DCA-125SSJU SERIES — TROUBLESHOO TING (ENGINE) G N I T O O H S E L B U O R T E N I G N E . 9 1 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S . t r a t s t o n s e o d e n i g n E ? l e u f o N . l e u f h s i n e l p e R [...]

  • Page 59

    DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 59 DCA-125SSJU SERIES — TR OUBLESHOO TING (ENGINE) ) D E U N I T N O C ( G N I T O O H S E L B U O R T E N I G N E . 9 1 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S . h t o o m s t o n s i n o i t u l o v e r e n i g n E ? y t r i [...]

  • Page 60

    P A GE 60 — DCA-125SSJU SERIES (ST ANDARD) — P ARTS AND OPERA TION MANU AL — REV . #4 (06/03/03) DCA-125SSJU SERIES — TROUBLESHOO TING (GENERA T OR) G N I T O O H S E L B U O R T R O T A R E N E G . 0 2 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S t u p t u O e g a t l o V o N ? e v i t c e f e d r e t e m t l o V C[...]

  • Page 61

    DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 61 DCA-125SSJU SERIES — TROUBLESHOO TING (MPEC) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use the tab le sho wn belo w f or diagnosis based on the MPEC T roubleshooting (T ab[...]

  • Page 62

    P A GE 62 — DCA-125SSJU SERIES (ST ANDARD) — P ARTS AND OPERA TION MANU AL — REV . #4 (06/03/03) EXPLANA TION OF CODE IN REMARKS COLUMN How to read the marks and remarks used in this parts book. Items Found In the “Remarks” Column Serial Numbers-Where indicated, this indicates a serial number range (inclusive) where a particular part is u[...]

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    DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 63 DCA-125SSJU & DCA-125SSJU2 W/JOHN DEERE 6080TF250 DIESEL ENGINE 1 T O 3 UNITS DCA-125SSJU SERIES — SUGGESTED SP ARE P AR T S Qty . P/N Description Remarks 1 0601820671 A U T OM A TIC V O L T AGE REGULA T OR 1 0601840073 RHEOST A T VOL T A GE REGULA T[...]

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    P A GE 64 — DCA-125SSJU SERIES (ST ANDARD) — P ARTS AND OPERA TION MANU AL — REV . #4 (06/03/03) DCA-125SSJU SERIES — NAMEPLA TE AND DECALS NAMEPLA TE AND DECALS[...]

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    DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 65 DCA-125SSJU SERIES — NAMEPLA TE AND DECALS NAMEPLA TE AND DECALS NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M1550000204 DECAL, NO TE ..................................................... 1 .............. M15000020 2 M1550000703 DECAL, A UXILLIAR Y OUTP[...]

  • Page 66

    P A GE 66 — DCA-125SSJU SERIES (ST ANDARD) — P ARTS AND OPERA TION MANU AL — REV . #4 (06/03/03) DCA-125SSJU SERIES — GENERA T OR ASSY . GENERA T OR ASSY .[...]

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    DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 67 DCA-125SSJU SERIES — GENERA T OR ASSY . GENERA T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 C0110000002 RO T OR ASSY . 1 1 -1 FIELD ASSY . 1 1- 2 8131070013 F A N 1 1- 3 8131611014 COUPLING DISK 8 1- 4 8131015003 BALANCING PLA TE 1 1- 5 00121[...]

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    P A GE 68 — DCA-125SSJU SERIES (ST ANDARD) — P ARTS AND OPERA TION MANU AL — REV . #4 (06/03/03) DCA-125SSJU SERIES — GENERA T OR ASSY . (CONT .) GENERA T OR ASSY . (CONT .)[...]

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    DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 69 DCA-125SSJU SERIES — GENERA T OR ASSY . (CONT .) GENERA T OR ASSY . (CONT .) NO . P AR T NO . P AR T NAME QTY . REMARKS 16 8101333003 C O VER, END BRA CKET 1 17 0010106030 HEX. HEAD BOL T 2 18 0040006000 LOCK W ASHER 2 19 952404470 PLAIN W ASHER ........[...]

  • Page 70

    P A GE 70 — DCA-125SSJU SERIES (ST ANDARD) — P ARTS AND OPERA TION MANU AL — REV . #4 (06/03/03) CONTR OL BO X ASSY . DCA-125SSJU SERIES — CONTR OL BO X ASSY .[...]

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    DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 71 CONTR OL BO X ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M3213000102 CONTROL BO X .................................................. 1 ........... S/N 7500001 T O 7500048 1 M3213000112 CONTROL BO X .................................................[...]

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    P A GE 72 — DCA-125SSJU SERIES (ST ANDARD) — P ARTS AND OPERA TION MANU AL — REV . #4 (06/03/03) DCA-125SSJU SERIES — CONTR OL BO X ASSY . (CONT .) CONTR OL BO X ASSY . (CONT .)[...]

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    DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 73 DCA-125SSJU SERIES — CONTR OL BO X ASSY . (CONT .) CONTR OL BO X ASSY . (CONT .) NO . P AR T NO . P AR T NAME QTY . REMARKS 29 0601808953 A C AMMETER, 260240LSLS1JCA ............. 1 ............ S/N 7500001 T O 7500842 29 0601808988 A C AMMETER, ACF-6 - [...]

  • Page 74

    P A GE 74 — DCA-125SSJU SERIES (ST ANDARD) — P ARTS AND OPERA TION MANU AL — REV . #4 (06/03/03) DCA-125SSJU SERIES — ENGINE AND RADIA T OR ASSY . ENGINE AND RADIA T OR ASSY .[...]

  • Page 75

    DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 75 DCA-125SSJU SERIES — ENGINE AND RADIA T OR ASSY . ENGINE AND RADIA T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M3923200004 ENGINE .............................................. 1 ................. JOHN DEERE 6068TF 1-1 0602041290 ELEMENT , O[...]

  • Page 76

    P A GE 76 — DCA-125SSJU SERIES (ST ANDARD) — P ARTS AND OPERA TION MANU AL — REV . #4 (06/03/03) DCA-125SSJU SERIES — ENGINE AND RADIA T OR ASSY . (CONT .) ENGINE AND RADIA T OR ASSY . (CONT .)[...]

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    DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 77 DCA-125SSJU SERIES — ENGINE AND RADIA T OR ASSY . (CONT .) ENGINE AND RADIA T OR ASSY . (CONT .) NO . P AR T NO . P AR T NAME QTY . REMARKS 44 0602021165 O-RING .......................................... 1 ........... S/N 7500001 T O 7500307 45 060202256[...]

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    P A GE 78 — DCA-125SSJU SERIES (ST ANDARD) — P ARTS AND OPERA TION MANU AL — REV . #4 (06/03/03) DCA-125SSJU SERIES — ENGINE OPERA TING P ANEL ASSY . ENGINE OPERA TING P ANEL ASSY . S/N7500001 T O S/N 7500507 S/N 7500508~[...]

  • Page 79

    DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 79 DCA-125SSJU SERIES — ENGINE OPERA TING P ANEL ASSY . ENGINE OPERA TING P ANEL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M1354300304 SLIDE LEVER ............................................. 1 ............ S/N 7500001 T O 7500507 2 M9320000004 K[...]

  • Page 80

    P A GE 80 — DCA-125SSJU SERIES (ST ANDARD) — P ARTS AND OPERA TION MANU AL — REV . #4 (06/03/03) DCA-125SSJU SERIES — OUTPUT TERMINAL ASSY . OUTPUT TERMINAL ASSY .[...]

  • Page 81

    DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 81 DCA-125SSJU SERIES — OUTPUT TERMINAL ASSY . OUTPUT TERMINAL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M3230700003 TERMINAL P ANEL 1 2 M9220100304 OUTPUT TERMINAL BOL T 5 3 M9220100404 TIE BOL T 5 4 0039316000 HEX. NUT 1 0 5 0040016000 LOCK W AS[...]

  • Page 82

    P A GE 82 — DCA-125SSJU SERIES (ST ANDARD) — P ARTS AND OPERA TION MANU AL — REV . #4 (06/03/03) DCA-125SSJU SERIES — B A TTER Y ASSY . BA TTER Y ASSY .[...]

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    DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 83 DCA-125SSJU SERIES — B A TTER Y ASSY . BA TTER Y ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 0602220196 B A TTER Y .................................................... 1 ............ 4D-2 2 M9310500404 B A TTER Y SHEET 1 3 M9103000504 B A TTER Y [...]

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    P A GE 84 — DCA-125SSJU SERIES (ST ANDARD) — P ARTS AND OPERA TION MANU AL — REV . #4 (06/03/03) DCA-125SSJU SERIES — MUFFLER ASSY . MUFFLER ASSY .[...]

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    DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 85 10 0602326061 U BOL T SET 1 89547K DCA-125SSJU SERIES — MUFFLER ASSY . MUFFLER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M3330100002 MUFFLER .................................................... 1 ............ S/N 7500001 T O 7500072 1 060230016[...]

  • Page 86

    P A GE 86 — DCA-125SSJU SERIES (ST ANDARD) — P ARTS AND OPERA TION MANU AL — REV . #4 (06/03/03) DCA-125SSJU SERIES — FUEL T ANK ASSY . FUEL T ANK ASSY .[...]

  • Page 87

    DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 87 DCA-125SSJU SERIES — FUEL T ANK ASSY . FUEL T ANK ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M3363000202 FUEL T ANK 1 1- 1 0605505070 C AP , FUEL T ANK 1 2 M3363200204 T ANK BAND 2 3 M9310500104 SUPPORTERsheet 4 4 0016908020 HEX. HEAD BOL T 2 5 [...]

  • Page 88

    P A GE 88 — DCA-125SSJU SERIES (ST ANDARD) — P ARTS AND OPERA TION MANU AL — REV . #4 (06/03/03) DCA-125SSJU SERIES — ENCLOSURE ASSY . ENCLOSURE ASSY . ADD THE FOLLO WING DIGITS AFTER THE P AR T NUMBER WHEN ORDERING ANY P AINTED P ANEL TO INDICA TE COLOR OF UNIT: 1-ORANGE 2-WHITE 3 -SPECTR UM GRA Y 4 -SUNBEL T GREEN 5 -BLACK 6 -CA TERPILLAR[...]

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    DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 89 DCA-125SSJU SERIES — ENCLOSURE ASSY . ENCLOSURE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M3413000102 BASE ................................................ 1 ........... S/N 7500001 T O 7500307 1 M3413000112 BASE ...............................[...]

  • Page 90

    P A GE 90 — DCA-125SSJU SERIES (ST ANDARD) — P ARTS AND OPERA TION MANU AL — REV . #4 (06/03/03) DCA-125SSJU SERIES — ENCLOSURE ASSY . (CONT .) ENCLOSURE ASSY . (CONT .) ADD THE FOLLO WING DIGITS AFTER THE P AR T NUMBER WHEN ORDERING ANY P AINTED P ANEL TO INDICA TE COLOR OF UNIT: 1-ORANGE 2-WHITE 3 -SPECTR UM GRA Y 4 -SUNBEL T GREEN 5 -BLA[...]

  • Page 91

    DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 91 DCA-125SSJU SERIES — ENCLOSURE ASSY . (CONT .) ENCLOSURE ASSY . (CONT .) NO . P AR T NO . P AR T NAME QTY . REMARKS 25 M3463100203 R OOF P ANEL 1 25 M3493500203 ACOUSTIC SHEET 1 26 M3463200102 R OOF P ANEL 1 26 M3493500303 ACOUSTIC SHEET 1 27 M3463500104[...]

  • Page 92

    P A GE 92 — DCA-125SSJU SERIES (ST ANDARD) — P ARTS AND OPERA TION MANU AL — REV . #4 (06/03/03) DCA-125SSJU SERIES — R UBBER SEAL ASSY . R UBBER SEAL ASSY .[...]

  • Page 93

    DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 93 DCA-125SSJU SERIES — R UBBER SEAL ASSY . R UBBER SEAL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 0228900890 R UBBER SEAL 3 2 0229200810 R UBBER SEAL 1 3 0228901020 R UBBER SEAL 2 4 0228900990 R UBBER SEAL 4 5 0228900955 R UBBER SEAL 4 6 02289004[...]

  • Page 94

    P A GE 94 — DCA-125SSJU SERIES (ST ANDARD) — P ARTS AND OPERA TION MANU AL — REV . #4 (06/03/03) Effective: October 1, 2002 TERMS AND CONDITIONS OF SALE — P A R TS P A YMENT TERMS T erms of payment f or par ts are net 10 da ys . FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shi[...]

  • Page 95

    DCA-125SSJU SERIES (STANDARD)— PARTS AND OPERATION MANUAL— REV. #4 (06/03/03) — PAGE 95 NO TE P A GE[...]

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