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Multiquip DCA-400SPK manual

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Table of contents for the manual

  • Page 1

    MQ POWER DCA-400SPK WHISPER W A TT TM GENERA TOR P AR TS AND OPERA TION MANUAL Re vision #0 (06/19/01) MUL TIQUIP INC. P ARTS DEP ARTMENT : 18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 F AX: 800-672-7877 310-537-3700 SERVICE DEP ARTMENT : 800-421-1244 800-835-2551 F AX: 310-537-3927 F AX: 310-638-8046 E-mail:mq@multiquip.com • www:[...]

  • Page 2

    P A GE 2 — DCA-400SPK — P ARTS AND OPERA TION MANU AL— REV . #0 (06/19/01)[...]

  • Page 3

    DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 3 HERE'S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING P P P P P AR AR AR AR AR TS DEP TS DEP TS DEP TS DEP TS DEP AR AR AR AR AR TMENT TMENT TMENT TMENT TMENT 800/427-1244 or 310/537-3700 F AX: 800/672-7877 or 310/637-3284 SER SER SER SER[...]

  • Page 4

    P A GE 4 — DCA-400SPK — P ARTS AND OPERA TION MANU AL— REV . #0 (06/19/01) Here's How T o Get Help ............................................. 3 T able Of Contents ...................................................... 4 Rules For Safe Operation ...................................... 6- 9 T ow ing ......................................[...]

  • Page 5

    DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 5 P AR TS ORDERING PROCEDURES Get special freight allowances when you order 10 or more line items via F AX!** ■ UPS Ground Service at no charge for freight ■ PS Third Day Ser vice at one-half of actual freight cost No other allow ances on freight shipped by any other carr[...]

  • Page 6

    P A GE 6 — DCA-400SPK — P ARTS AND OPERA TION MANU AL— REV . #0 (06/19/01) R ULES FOR SAFE OPERA TION ■ NEVER touch the hot exhaust manif old, muffler or cylinder . Allow these par ts to cool before ser vicing engine or generator . ■ The engine of this generator requires an adequate free flo w of cooling air . Nev er operate the generator[...]

  • Page 7

    DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 7 R ULES FOR SAFE OPERA TION CAUTION : ■ Backfeed to a utility system can cause electrocution and.or property damage. Do not connect to any building's electrical system except through an approved device or after building main switch is opened. Never use damaged or worn[...]

  • Page 8

    P A GE 8 — DCA-400SPK — P ARTS AND OPERA TION MANU AL— REV . #0 (06/19/01) R ULES FOR SAFE OPERA TION ■ NEVER Run engine without air filter . Se vere engine damage ma y occur . ■ Always service air cleaner frequently to prevent carburetor malfunction. ■ Always disconnect the battery before performing service on the generator . ■ Alway[...]

  • Page 9

    DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 9 T ransporting ■ Alw ays shutdo wn engine before tr anspor ting. ■ Tighten fuel tank cap securely . ■ Drain fuel when transpor ting generator o ver long distances or bad roads. ■ Alw ays tie-do wn the generator during transpor tation b y securing the generator . ■ [...]

  • Page 10

    P A GE 10 — DCA-400SPK — P ARTS AND OPERA TION MANU AL— REV . #0 (06/19/01) T o reduce the possibility of an accident while transpor ting the generator on public roads, always make sure the trailer (Figure 1) that suppor ts the generator and the to wing v ehicle are in good operating condition and both units are mechanically sound. The follow[...]

  • Page 11

    DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 11 Explanation of Chart: This section is intended to provide the user with trailer ser- vice and maintenance inf or mation. The ser vice and mainte- nance guidelines referenced in this section apply a wide range of trailers. Remember periodic inspection of the trailer will en[...]

  • Page 12

    P A GE 12 — DCA-400SPK — P ARTS AND OPERA TION MANU AL— REV . #0 (06/19/01) s n o i t a c i f i c e p S . 1 e l b a T L E D O M N O I T A C I L P P A L E U F L L E C E K A R B M E T S Y S R W V G E M A R F H T G N E L E M A R F H T D I W K C A J D N A T S W 0 1 - R L R T , 5 2 2 W D S 0 0 3 W L T , 0 5 2 W G S O NO NS B L 0 0 9 1" 6 9&qu[...]

  • Page 13

    DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 13 ) t ' n o C ( s n o i t a c i f i c e p S . 1 e l b a T L E D O M R E L P U O C S E R I T S L E E H W E L X A S B U H N O I S N E P S U S L A C I R T C E L E W 0 1 - R L R T S S A L C L L A B " 2 E L B A T S U J D A 2 C 3 1 - 5 7 1" 0 5 . 4 X " 3 12 X 2[...]

  • Page 14

    P A GE 14 — DCA-400SPK — P ARTS AND OPERA TION MANU AL — REV . #0 (06/19/01) DCA-400SPK — TRAILER SAFETY GUIDELINES Brakes If your trailer has a braking system, the brakes should be inspected the first 200 miles of operation. This will allow the brak e shoes and dr ums to seat properly . After the first 200 mile interval, inspect the brakes[...]

  • Page 15

    DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 15 DCA-400SPK — TRAILER SAFETY GUIDELINES Hydraulic/Air/Surge Brakes Hydraulic brakes (Figure 3) should not require any special attention with the exception of routine maintenance such as shoe and lining replacement. These brak es can be adjusted in the same manner as elect[...]

  • Page 16

    P A GE 16 — DCA-400SPK — P ARTS AND OPERA TION MANU AL — REV . #0 (06/19/01) Tires/Wheels/Lug Nuts Tires and wheels are a v er y impor tant and critical components of the trailer . When specifying or replacing the trailer wheels it is impor tant the wheels, tires , and axle are properly matched. CAUTION: DO NO T attempt to repair or modify a [...]

  • Page 17

    DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 17 s t n e m e r i u q e R e u q r o T n o i s n e p s u S . 3 e l b a T m e t I ) . s b L - . t F ( e u q r o T T L O B - U " 8 / 35 3 - X A M 0 3 - N I M T L O B - U " 6 1 / 70 6 - X A M 5 4 - N I M T L O B - U " 2 / 10 6 - X A M 5 4 - N I M SH ACKLE BO LT SP[...]

  • Page 18

    P A GE 18 — DCA-400SPK — P ARTS AND OPERA TION MANU AL — REV . #0 (06/19/01) NO TE: LIGHTS ARE ORIENTED FR O M THE DRIVER ’ S SEA T DCA-400SPK — TRAILER-WIRING DIA GRAM[...]

  • Page 19

    DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 19 g n i t o o h s e l b u o r T e k a r B c i r t c e l E . 5 e l b a T m o t p m y S e s u a C e l b i s s o P n o i t u l o S t n e t t i m r e t n I r o s e k a r B o N s e k a r B ? s e r i w n e k o r b r o s t i u c r i c n e p o y n A. t c e r r o c d n a d n i F ? s [...]

  • Page 20

    P A GE 20 — DCA-400SPK — P ARTS AND OPERA TION MANU AL — REV . #0 (06/19/01) g n i t o o h s e l b u o r T e k a r B c i l u a r d y H . 6 e l b a T m o t p m y S e s u a C e l b i s s o P n o i t u l o S s e k a r B o N? d e k n i k r o n e k o r b e n i l e k a r B. e c a l p e r r o r i a p e R o t l l u P s e k a r B r o s e k a r B k a e[...]

  • Page 21

    DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 21 Machine Safety Decals The DCA-400SPK gener ator is equipped with a number of saf ety decals. These decals are pro vided for operator saf ety and maintenance inf or mation. The illustration below and on the preceding pages sho ws the decals as they appear on the machine . S[...]

  • Page 22

    P A GE 22 — DCA-400SPK — P ARTS AND OPERA TION MANU AL — REV . #0 (06/19/01) DCA-400SPK — OPERA TION AND SAFETY DECALS[...]

  • Page 23

    DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 23 DCA-400SPK — SPECIFICA TIONS s n o i t a c i f i c e p S . 7 e l b a T s n o i t a c i f i c e p S r o t a r e n e G l e d o MK P S 0 0 4 - A C D e p y T r o t a r e n e g s u o n o r h c n y s e p y t d e t c e t o r p n e p o , d e t a l i t n e v f l e s , d l e i f g[...]

  • Page 24

    P A GE 24 — DCA-400SPK — P ARTS AND OPERA TION MANU AL — REV . #0 (06/19/01) DCA-400SPK — GENERAL INFORMA TION DCA-400SPK F AMILIARIZA TION Generator The MQ P ow er Model DCA-400SPK is a 320 kW gener gener gener gener gener ator ator ator ator ator that is designed as a high quality por table (requires a trailer f or transpor t) pow er sour[...]

  • Page 25

    DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 25 DCA-400SPK — GENERAL INFORMA TION Mechanical Governor System The mechanical governor system control the RPM of the engine. When the engine demands increase or decrease, the mechanical governor system regulates the frequency v ar iation to ±1.5%. The electronic gov er no[...]

  • Page 26

    P A GE 26 — DCA-400SPK — P ARTS AND OPERA TION MANU AL — REV . #0 (06/19/01) DCA-400SPK — MAJOR COMPONENTS Figure 6. Major Components[...]

  • Page 27

    DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 27 NO TE P A GE[...]

  • Page 28

    P A GE 28 — DCA-400SPK — P ARTS AND OPERA TION MANU AL — REV . #0 (06/19/01) DCA-400SPK — DIMENSIONS (T OP AND SIDE) Figure 7a. Dimensions[...]

  • Page 29

    DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 29 DCA-400SPK — DIMENSIONS (FRONT AND REAR) Figure 7b. Dimensions[...]

  • Page 30

    P A GE 30 — DCA-400SPK — P ARTS AND OPERA TION MANU AL — REV . #0 (06/19/01) DCA-400SPK — CONTR OL P ANEL Figure 8. Control Panel[...]

  • Page 31

    DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 31 DCA-400SPK — CONTR OL P ANEL The definitions below describe the controls and functions of the DCA-400SPK " Control Panel Control Panel Control Panel Control Panel Control Panel " (Figure 8). 1. Pilot Lamp – Indicates that the generator is working properly . 2[...]

  • Page 32

    P A GE 32 — DCA-400SPK — P ARTS AND OPERA TION MANU AL — REV . #0 (06/19/01) DCA-400SPK — ENGINE OPERA TING P ANEL Figure 10. Engine Operating Panel[...]

  • Page 33

    DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 33 The definitions below describe the controls and functions of the DCA-400SPK " Engine Operating Panel Engine Operating Panel Engine Operating Panel Engine Operating Panel Engine Operating Panel "(Figure 10). 1. Thr ottle Handle - This handle controls the speed of [...]

  • Page 34

    P A GE 34 — DCA-400SPK — P ARTS AND OPERA TION MANU AL — REV . #0 (06/19/01) DCA-400SPK — OUTPUT TERMINAL P ANEL O VER VIEW Circuit Breakers T o protect the generator from an o verload, a 3-pole, 1000 amp, main main main main main circuit breaker is provided to protect the UVW output terminals from overload. In addition two single-pole, 20 [...]

  • Page 35

    DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 35 DCA-400SPK — OUTPUT TERMINAL P ANEL O VER VIEW Legs O and Ground are considered Bonded Grounds. NO TE FIGURE 14. Output T erminal P anel[...]

  • Page 36

    P A GE 36 — DCA-400SPK — P ARTS AND OPERA TION MANU AL — REV . #0 (06/19/01) E L B A L I A V A S E G A T L O V . 8 E L B A T L E D O MK S S 0 0 4 A C D E G A T L O V E S A H P 3 ) E L B A T C E N N O C E R ( T L O V 8 0 2T L O V 0 2 2T L O V 0 4 2T L O V 6 1 4T L O V 0 4 4T L O V 0 8 4 E S A H P E L G N I S ) E L B A T S U J D A ( T L O V 0 2[...]

  • Page 37

    DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 37 How to read the output terminal gauges. The gauges and knobs on the control panel DO NO T effect the generator output in an y fashion. They are there to simply help the operator observe how much power is being supplied produced at the UVWO legs. T o read the output of the [...]

  • Page 38

    P A GE 38 — DCA-400SPK — P ARTS AND OPERA TION MANU AL — REV . #0 (06/19/01) 3 Phase, 240 V olt The following connection, with the voltage change-over board set into the 240V set position (See Figure 19), can off er THREE PHASE pow er at 240V . After hooking up the hard wires to the lugs as sho wn in figure 20 below , 240V will be the voltage[...]

  • Page 39

    DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 39 480 V olt Set position The voltage change-over board 480V set position uses all 6 plates in 3 diff erent connection places. There are 2 plates at every position (Every plate is used). See figure 23 below . FIGURE 23. V oltage Change-over Board 480V set position. 3 Phase, 4[...]

  • Page 40

    P A GE 40 — DCA-400SPK — P ARTS AND OPERA TION MANU AL — REV . #0 (06/19/01) CAUTION : An electric shock may happen when vibrators are used. P ay close attention to handling when operating vibrators and always use rubber boots and gloves to insulate the body from electrical shock. Generator Grounding T o guard against electr ical shock and po[...]

  • Page 41

    DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 41 Figure 27. T ypical Generator Grounding Application DCA-400SPK — INST ALLA TION[...]

  • Page 42

    P A GE 42 — DCA-400SPK — P ARTS AND OPERA TION MANU AL — REV . #0 (06/19/01) General Inspection Prior to Operation The DCA-400SPK generator has been thoroughly inspected and accepted pr ior to shipment from the f actor y . How e ver , be sure to chec k for damaged par ts or components, or loose nuts and bolts, which could have occurred in tra[...]

  • Page 43

    DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 43 Lubrication Oil Fill the engine crankcase with lubricating oil through the filler hole, but do not overfill. Make sure the generator is level. With the dipstick inser ted all the wa y , but without being scre w into the filler hole, verify that the oil level is maintained [...]

  • Page 44

    P A GE 44 — DCA-400SPK — P ARTS AND OPERA TION MANU AL — REV . #0 (06/19/01) DCA-400SPK — PRE-SETUP Day-to-day addition of coolant is done from the reserve tank. When adding coolant to the radiator , DO NO T remo v e the radiator cap until the unit has completely cooled. See T ab le 12 f or engine, radiator , and reser ve tank coolant capac[...]

  • Page 45

    DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 45 DCA-400SPK — PRE-SETUP Battery Cable Installation AL W A YS be sure the batter y cab les (Figure 30) are proper ly connected to the batter y ter minals as shown belo w . The RED RED RED RED RED cab le is connected to the positive terminal of the batter y , and the BLA CK[...]

  • Page 46

    P A GE 46 — DCA-400SPK — P ARTS AND OPERA TION MANU AL — REV . #0 (06/19/01) DCA-400SPK — LO AD APPLICA TION Single Phase Load Always be sure to check the nameplate on the generator and equipment to insure the wattage, amperage and frequency requirements are satisfactorily supplied by the generator for operating the equipment. Generally , t[...]

  • Page 47

    DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 47 WARNING: Before Starting Engine 1. Check the lubricating oil lev el pr ior to star ting the engine. Mak e sure the generator is le v el. The oil lev el must be maintained between two notches on the dipstick. 2 . When there is not enough lubricating oil, fill the crankcase [...]

  • Page 48

    P A GE 48 — DCA-400SPK — P ARTS AND OPERA TION MANU AL — REV . #0 (06/19/01) 4. Close all engine enclosure doors (Figure 34). Figure 34. Engine Enclosure Doors 5. Set the battery ON/OFF switch (Figure 35) to the ON position. Figure 35. Battery ON/OFF Switch 2. Connect the load to the UVW terminals as shown in Figure 32. These ter minals can b[...]

  • Page 49

    DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 49 10 . The generator's frequency meter (Figure 41) displays the 60 cycle output frequency in HERTZ . Figure 41. Frequency Meter (Hz) Figure 42. V oltage Meter (V olts) 11 . The generator's voltage meter (Figure 42) displays the 120 V A C in VO L T S . If the v olta[...]

  • Page 50

    P A GE 50 — DCA-400SPK — P ARTS AND OPERA TION MANU AL — REV . #0 (06/19/01) 17. Observe the generator's ammeter (Figure 49) and verify that it reads the anticipated amount of current with respect to the load. Remember the ammeter will only display a current reading if the load is in use. 18 . The generator will run until manually stoppe[...]

  • Page 51

    DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 51 DCA-400SPK — GENERA T OR ST ART -UP PR OCEDURE (A UT O) Before connecting this generator to any b uilding ’ s electr ical system, a licensed electrician must install an isolation (transfer) switch. Serious injury injury injury injury injury or death death death death d[...]

  • Page 52

    P A GE 52 — DCA-400SPK — P ARTS AND OPERA TION MANU AL — REV . #0 (06/19/01) Figure 52. MPEC Engine Running Status LED (OFF) NEVER stop the engine suddenly except in an emergency . DO NO T use the emergency stop switch a as method of shutting do wn the engine. This s witch is ONL Y to be used in the e v ent of an emergency . 1. T o stop the e[...]

  • Page 53

    DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 53 NO TE P A GE[...]

  • Page 54

    P A GE 54 — DCA-400SPK — P ARTS AND OPERA TION MANU AL — REV . #0 (06/19/01) DCA-400SPK — MAINTENANCE General Inspection Prior to each use, the generating set should be cleaned and inspected for deficiencies. Check for loose, missing or damaged nuts, bolts or other fasteners. Also check for fuel or oil leaks. Air Cleaner Every 50 hours: If [...]

  • Page 55

    DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 55 DCA-400SPK — MAINTENANCE 5. When the water level is near the mouth of the water filler , open drain plugs and star t the engine, and run at lo w idling. K eep the engine r unning at lo w idling and flush the radiator for about 10 minutes. 6. Adjust the flow of the water [...]

  • Page 56

    P A GE 56 — DCA-400SPK — P ARTS AND OPERA TION MANU AL — REV . #0 (06/19/01) Generator Storage For storage of the generator for over 30 days, the following is required: z Fill the fuel tank completely , lubr icate and change oil. z Disconnect the negative terminals of the battery and cover it, or remove it from the machine and store it separa[...]

  • Page 57

    DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 57 . 5 1 E L B A T E C N A N E T N I A M / N O I T C E P S N I s r H 0 1 Y L I A D s r H 0 5 2 s r H 0 0 5 s r H 0 0 0 1 E N I G N E s l e v e L d i u l F e n i g n E k c e h C X r e n a e l C r i A k c e h C X l e v e L d i c A y r e t t a B k c e h C X n o i t i d n o C t l[...]

  • Page 58

    P A GE 58 — DCA-400SPK — P ARTS AND OPERA TION MANU AL — REV . #0 (06/19/01) DCA-400SPK — GENERA T OR WIRING DIA GRAM[...]

  • Page 59

    DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 59 NO TE P A GE[...]

  • Page 60

    P A GE 60 — DCA-400SPK — P ARTS AND OPERA TION MANU AL — REV . #0 (06/19/01) DCA-400SPK — ENGINE WIRING DIA GRAM[...]

  • Page 61

    DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 61 DCA-400SPK — ENGINE WIRING DIA GRAM (MPEC)[...]

  • Page 62

    P A GE 62 — DCA-400SPK — P ARTS AND OPERA TION MANU AL — REV . #0 (06/19/01) DCA-400SPK — TR OUBLESHOO TING (ENGINE) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use the tables shown for diagnosis based on the Engine T roub leshooting (T able 16). If the problem[...]

  • Page 63

    DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 63 DCA-400SPK — TR OUBLESHOO TING (ENGINE) ) D E U N I T N O C ( G N I T O O H S E L B U O R T E N I G N E . 6 1 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S t o n s i n o i t u l o v e r e n i g n E . h t o o m s ? y t r i d r o d e g g o l c r e t[...]

  • Page 64

    P A GE 64 — DCA-400SPK — P ARTS AND OPERA TION MANU AL — REV . #0 (06/19/01) DCA-400SPK — TR OUBLESHOO TING (GENERA T OR/ENGINE) G N I T O O H S E L B U O R T R O T A R E N E G . 7 1 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S t u p t u O e g a t l o V o N ? e v i t c e f e d r e t e m t l o V C A . r e t e m t l o[...]

  • Page 65

    DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 65 G N I T O O H S E L B U O R T C E P M . 8 1 E L B A T n o t p m y Se s u a C e l b i s s o Pn o i t u l o S e r u s s e r p l i o w o L . n o s i t h g i l ? l e v e l l i o w o L. l e v e l l i o l l i F ? e r u l i a f t i n u g n i d n e s e r u s s e r p l i O . t i n [...]

  • Page 66

    P A GE 66 — DCA-400SPK — P ARTS AND OPERA TION MANU AL — REV . #0 (06/19/01) How to read the marks and remarks used in this parts book. Items Found In the “ Remarks ” Column Serial Numbers- Where indicated, this indicates a serial number range (inclusiv e) where a par ticular par t is used. Model Number- Where indicated, this shows that t[...]

  • Page 67

    DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 67 DCA-400SPK DCA-400SPK DCA-400SPK DCA-400SPK DCA-400SPK W/K W/K W/K W/K W/K OMA OMA OMA OMA OMA TSU SA6D140E-2 TSU SA6D140E-2 TSU SA6D140E-2 TSU SA6D140E-2 TSU SA6D140E-2 DIESEL ENGINE DIESEL ENGINE DIESEL ENGINE DIESEL ENGINE DIESEL ENGINE DCA-400SPK — SUGGESTED SP ARE P[...]

  • Page 68

    P A GE 68 — DCA-400SPK — P ARTS AND OPERA TION MANU AL — REV . #0 (06/19/01) DCA-400SPK GENERA T OR ASSY . GENERA T OR ASSY .[...]

  • Page 69

    DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 69 GENERA T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 8211000012 RO TOR ASSY . 1 1 - 1 FIELD ASSY . 1 1- 2 8201070002 F A N 1- 3 0012112040 HEX. HEAD BOL T 1 2 1- 4 0042512000 LOCK W ASHER 1 2 1- 5 8201611004 COUPLING DISK 1 2 1- 6 8201015003 BALANCING PLA TE 1 1[...]

  • Page 70

    P A GE 70 — DCA-400SPK — P ARTS AND OPERA TION MANU AL — REV . #0 (06/19/01) DCA-400SPK GENERA T OR ASSY . GENERA T OR ASSY .[...]

  • Page 71

    DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 71 GENERA T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS DCA-400SPK GENERA T OR ASSY . 2 0 0041212000 PLAIN W ASHER 8 2 1 8201310014 C O VER, BEARING 1 2 2 8201312014 GASKET , BEARING 1 2 3 0010106065 HEX. HEAD BOL T 6 2 4 0040006000 LOCK W ASHER 6 2 5 0041206000 PLAI[...]

  • Page 72

    P A GE 72 — DCA-400SPK — P ARTS AND OPERA TION MANU AL — REV . #0 (06/19/01) DCA-400SPK CONTR OL BO X ASSY . CONTR OL BO X ASSY .[...]

  • Page 73

    DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 73 DCA-400SPK CONTR OL BO X ASSY . CONTR OL BO X ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 8221812812 C ONTR OL BO X 1 2 0601801170 CURRENT TRANSFORMER, AMMETER . 3 ........ CW5L 750/5A 3 0027106016 MACHINE SCREW 6 4 0601805771 CIRCUIT BREAKER ..........................[...]

  • Page 74

    P A GE 74 — DCA-400SPK — P ARTS AND OPERA TION MANU AL — REV . #0 (06/19/01) CONTR OL BO X ASSY . DCA-400SPK CONTR OL BO X ASSY .[...]

  • Page 75

    DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 75 DCA-400SPK CONTR OL BO X ASSY . CONTR OL BO X ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 3 0 0605011211 P I N 4 3 1 0601800470 FREQUENCY METER ............................ 1 ............ P AK80 220V 45~65Hz 3 2 0601805750 A C AMMETER ....................................[...]

  • Page 76

    P A GE 76 — DCA-400SPK — P ARTS AND OPERA TION MANU AL — REV . #0 (06/19/01) DCA-400SPK ENGINE & RADIA T OR ASSY . ENGINE & RADIA T OR ASSY .[...]

  • Page 77

    DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 77 DCA-400SPK ENGINE & RADIA T OR ASSY . ENGINE & RADIA T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 8210150104 ENGINE .......................................................... 1 ......... SA6 D140 A 2 6212619900 RADIA T OR ...............................[...]

  • Page 78

    P A GE 78 — DCA-400SPK — P ARTS AND OPERA TION MANU AL — REV . #0 (06/19/01) DCA-400SPK ENGINE & RADIA T OR ASSY . ENGINE & RADIA T OR ASSY .[...]

  • Page 79

    DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 79 ENGINE & RADIA T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS DCA-400SPK ENGINE & RADIA T OR ASSY . 3 3 0602010900 C A P , R E S E R V E T AN K 1 3 4 8212082103 B R A CKET , RESER VE T ANK 1 3 5 0229200600 R UBBER CUSHION 1 3 6 0017106025 HEX. HEAD BOL T 1 [...]

  • Page 80

    P A GE 80 — DCA-400SPK — P ARTS AND OPERA TION MANU AL — REV . #0 (06/19/01) DCA-400SSKENGINE OPERA TING P ANEL ASSY . ENGINE OPERA TING P ANEL ASSY .[...]

  • Page 81

    DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 81 DCA-400SPK ENGINE OPERA TING P ANEL ASSY . ENGINE OPERA TING P ANEL ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 9039211283 OPERA TING P ANEL 1 2 0017106016 HEX. HEAD BOL T 1 2 3 0602101000 B A TTER Y SWITCH 1 9827300090 4 0021008080 MACHINE SCREW 2 0030008000 HEX. NUT [...]

  • Page 82

    P A GE 82 — DCA-400SPK — P ARTS AND OPERA TION MANU AL — REV . #0 (06/19/01) DCA-400SSKENGINE OPERA TING P ANEL ASSY . ENGINE OPERA TING P ANEL ASSY .[...]

  • Page 83

    DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 83 DCA-400SPK ENGINE OPERA TING P ANEL ASSY . ENGINE OPERA TING P ANEL ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 4 0 0041420000 PLAIN W ASHER 3 2 4 1 3501860604 TERMINAL PLA TE 3 4 2 0019110040 HEX. HEAD BOL T 5 0042310000 LOCK W ASHER 5 0042410000 PLAIN W ASHER 5 4 3 060[...]

  • Page 84

    P A GE 84 — DCA-400SPK — P ARTS AND OPERA TION MANU AL — REV . #0 (06/19/01) DCA-400SPK — B A TTER Y ASSY . BA TTER Y ASSY .[...]

  • Page 85

    DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 85 BA TTER Y ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 0168719052 B A TTER Y 2 2 0805018904 B A TTER Y SHEET 2 3 0805006404 B A TTER Y BAND 1 4 0805006504 B A TTER Y BOL T 2 5 0037808000 WING NUT 2 6 0040008000 LOCK W ASHER 2 7 0041208000 PLAIN W ASHER 2 8 821226530[...]

  • Page 86

    P A GE 86 — DCA-400SPK — P ARTS AND OPERA TION MANU AL — REV . #0 (06/19/01) DCA-400SPK — MUFFLER ASSY . MUFFLER ASSY .[...]

  • Page 87

    DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 87 DCA-400SPK — MUFFLER ASSY . MUFFLER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 8212311002 MUFFLER 1 2 0019112025 HEX. HEAD BOL T 4 3 0042312000 LOCK W ASHER 4 4 0042412000 PLAIN W ASHER 4 5 8212356004 P A CKING 2 6 8222356104 P A CKING 1 7 8222356204 P A CKING 1[...]

  • Page 88

    P A GE 88 — DCA-400SPK — P ARTS AND OPERA TION MANU AL — REV . #0 (06/19/01) DCA-400SPK — FUEL T ANK ASSY . FUEL T ANK ASSY .[...]

  • Page 89

    DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 89 DCA-400SPK — FUEL T ANK ASSY . FUEL T ANK ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 8215510503 FUEL T ANK 1 1- 1 0845500104 C AP , FUEL T ANK 1 1- 2 0810105400 FUEL FIL TER 1 1- 3 0264100390 HOSE, FUEL GA UGE 1 1- 4 0605515079 HOSE BAND 2 2 8225523104 T ANK BAN[...]

  • Page 90

    P A GE 90 — DCA-400SPK — P ARTS AND OPERA TION MANU AL — REV . #0 (06/19/01) DCA-400SPK — ENCLOSURE ASSY . ENCLOSURE ASSY .[...]

  • Page 91

    DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 91 ENCLOSURE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 8215111022 BASE 1 2 3515116114 FLOOR P ANEL 1 3 8215116004 FLOOR P ANEL 1 4 0019208020 HEX. HEAD BOL T 1 4 5 8215020204 FRONT FRAME 1 8215102003 LINING 1 6 0019110025 HEX. HEAD BOL T 8 0042310000 LOCK W ASHER 8 [...]

  • Page 92

    P A GE 92 — DCA-400SPK — P ARTS AND OPERA TION MANU AL — REV . #0 (06/19/01) ENCLOSURE ASSY . DCA-400SPK — ENCLOSURE ASSY .[...]

  • Page 93

    DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 93 ENCLOSURE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS DCA-400SPK — ENCLOSURE ASSY . ADD THE FOLLOWING DIGITS AFTER THE P AR T NUMBER WHEN ORDERING ANY P AINTED P ANEL T O INDICA TE COLOR OF UNIT: 1-ORANGE 2-WHITE 3 -SPECTR UM GRA Y 4 -SUNBEL T GREEN 5 -BLACK 6 -CA [...]

  • Page 94

    P A GE 94 — DCA-400SPK — P ARTS AND OPERA TION MANU AL — REV . #0 (06/19/01) DCA-400SPK — ENCLOSURE ASSY . ENCLOSURE ASSY .[...]

  • Page 95

    DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 95 DCA-400SPK — ENCLOSURE ASSY . ENCLOSURE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS ADD THE FOLLOWING DIGITS AFTER THE P AR T NUMBER WHEN ORDERING ANY P AINTED P ANEL T O INDICA TE COLOR OF UNIT: 1-ORANGE 2-WHITE 3 -SPECTR UM GRA Y 4 -SUNBEL T GREEN 5 -BLACK 6 -CA [...]

  • Page 96

    P A GE 96 — DCA-400SPK — P ARTS AND OPERA TION MANU AL — REV . #0 (06/19/01) DCA-400SPK — ENCLOSURE ASSY . ENCLOSURE ASSY .[...]

  • Page 97

    DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 97 ENCLOSURE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS DCA-400SPK — ENCLOSURE ASSY . ADD THE FOLLOWING DIGITS AFTER THE P AR T NUMBER WHEN ORDERING ANY P AINTED P ANEL T O INDICA TE COLOR OF UNIT: 1-ORANGE 2-WHITE 3 -SPECTR UM GRA Y 4 -SUNBEL T GREEN 5 -BLACK 6 -CA [...]

  • Page 98

    P A GE 98 — DCA-400SPK — P ARTS AND OPERA TION MANU AL — REV . #0 (06/19/01) DCA-400SPK — R UBBER SEAL ASSY .[...]

  • Page 99

    DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 99 R UBBER SEAL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 7 9 0228901450 R UBBER SEAL 3 8 0 0228901390 R UBBER SEAL 3 8 1 0228900795 R UBBER SEAL 8 8 2 0228900850 R UBBER SEAL 1 8 3 0229201440 R UBBER SEAL 1 8 4 0229201440 R UBBER SEAL 2 8 5 0228800795 R UBBER SEAL 2 [...]

  • Page 100

    P A GE 100 — DCA-400SPK — P ARTS AND OPERA TION MANU AL — REV . #0 (06/19/01) DCA-400SPK — OIL PIPING ASSY . OIL PIPING ASSY .[...]

  • Page 101

    DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 101 DCA-400SPK — OIL PIPING ASSY . OIL PIPING ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 0602023040 PUMP 1 2 8215191013 B RA CKET , PUMP 1 3 0017106025 HEX. HEAD BOL T 5 4 0017110030 HEX. HEAD BOL T 4 5 7522054204 BUSHING 1 6 0131506000 NIPPLE 1 7 0120006005 V A L [...]

  • Page 102

    P A GE 102 — DCA-400SPK — P ARTS AND OPERA TION MANU AL — REV . #0 (06/19/01) DCA-400SPK — NAME PLA TE AND DECALS NAME PLA TE AND DECALS CONTR OL BO X GR OUP ENGINE OPERA TING P ANEL GR OUP[...]

  • Page 103

    DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 103 DCA-400SPK — NAME PLA TE AND DECALS NAME PLA TE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS CONTR OL BO X GR OUP 2- 1 0800520100 P L A TE : ON-OFF .............................................. 1 ......... A T -202 2- 2 0800520904 P L A TE : A M METER CHNG.-O VER [...]

  • Page 104

    P A GE 104 — DCA-400SPK — P ARTS AND OPERA TION MANU AL — REV . #0 (06/19/01) DCA-400SPK — NAME PLA TE AND DECALS NAME PLA TE AND DECALS BONNET GROUP B A TTER Y GR OUP ENGINE AND RADIA T OR GR OUP[...]

  • Page 105

    DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 105 DCA-400SPK — NAME PLA TE AND DECALS NAME PLA TE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS ENGINE & RADIA T OR GROUP 3- 1 6360610304 DECAL: W A TER ............................................... 1 ......... S-1880 3- 2 B9504000404 DECAL: W ARNING ...........[...]

  • Page 106

    P A GE 106 — DCA-400SPK — P ARTS AND OPERA TION MANU AL — REV . #0 (06/19/01) P A YMENT TERMS T erms of payment f or par ts are net 10 da ys. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F .O . B . point of or igin. Multiquip ’ s responsibility ceases when a sign[...]

  • Page 107

    DCA-400SPK — PARTS AND OPERATION MANUAL — REV. #0 (06/19/01) — PAGE 107 NO TE P A GE[...]

  • Page 108

    HERE'S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING P P P P P AR AR AR AR AR TS DEP TS DEP TS DEP TS DEP TS DEP AR AR AR AR AR TMENT TMENT TMENT TMENT TMENT 800/427-1244 or 310/537-3700 F AX: 800/672-7877 or 310/637-3284 SER SER SER SER SER VICE DEP VICE DEP VICE DEP VICE DEP VICE DEP AR AR AR AR AR TMENT TMENT[...]