Mitsubishi Electronics A0567659 manual

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Table of contents for the manual

  • Page 1

    Slide Gate/Auger Gravimetric Batch Blenders With Mitsubishi Controller Part Number: A0567659 Bulleti[...]

  • Page 2

    Gravimetric Batch Blenders w/Mitsubishi Control ii Shipping Information Unpacking and Inspection You[...]

  • Page 3

    Gravimetric Batch Blenders w/Mitsubishi Control iii Credit Returns Prior to the return of any materi[...]

  • Page 4

    Gravimetric Batch Blenders w/Mitsubishi Control iv Table of Contents CHAPTER 1: CHAPTER 1: SAFETY ..[...]

  • Page 5

    Gravimetric Batch Blenders w/Mitsubishi Control v Re-Mix Timer .....................................[...]

  • Page 6

    Gravimetric Batch Blenders w/Mitsubishi Control vi Slide Gate Gravimetric Batch Blending Systems ...[...]

  • Page 7

    Gravimetric Batch Blenders w/AB Control Chapter 1: Safety 7 Chapter 1: Chapter 1: Safety 1-1 How to [...]

  • Page 8

    Gravimetric Batch Blenders w/Mitsubishi ControlChapter 1: Safety 8 Gravimetric Batch Blender Safety [...]

  • Page 9

    Gravimetric Batch Blenders w/AB Control Chapter 1: Safety 9 1-2 Warnings and Precautions Our equipme[...]

  • Page 10

    Gravimetric Batch Blenders w/Mitsubi shi ControlChapter 1: Safety 10 1-3 Responsibility These machin[...]

  • Page 11

    Gravimetric Batch Blenders w/AB Control Chapter 1: Safety 11 Operator Responsibility The operator’[...]

  • Page 12

    Gravimetric Batch Blenders w/Mitsubi shi ControlChapter 1: Safety 12 • Clean the blender and surro[...]

  • Page 13

    Gravimetric Batch Blenders w/AB Contro l Chapter 2: Functional Description 13 Chapter 2: Functional [...]

  • Page 14

    Gravimetric Batch Blenders w/AB Contro l Chapter 2: Functional Description 14 2-3 Typical Features &[...]

  • Page 15

    Gravimetric Batch Blenders w/AB Contro l Chapter 2: Functional Description 15 Controller Features ?[...]

  • Page 16

    Gravimetric Batch Blenders w/AB Contro l Chapter 2: Functional Description 16 Note: The touch-screen[...]

  • Page 17

    Gravimetric Batch Blenders w/Mitsubishi Cont rol Chapter 2: Functional Description 17 Slide Gate Met[...]

  • Page 18

    Gravimetric Batch Blenders w/Mitsubishi Control Chapter 2: Functional Description 18 Each of the dia[...]

  • Page 19

    Gravimetric Batch Blenders w/Mitsubishi Cont rol Chapter 2: Functional Description 19 Weigh Hopper T[...]

  • Page 20

    Gravimetric Batch Blenders w/Mitsubishi Control Chapter 2: Functional Description 20 Weigh Hopper Di[...]

  • Page 21

    Gravimetric Batch Blenders w/Mitsubishi Cont rol Chapter 2: Functional Description 21 Operator Contr[...]

  • Page 22

    Gravimetric Batch Blenders w/Mitsubishi Control Chapter 2: Functional Description 22 Figure 8: Typic[...]

  • Page 23

    Gravimetric Batch Blenders w/Mitsubishi Cont rol Chapter 2: Functional Description 23 Figure 9: Typi[...]

  • Page 24

    Gravimetric Batch Blenders w/Mitsubishi Control Chapter 2: Functional Description 24 2-4 Options The[...]

  • Page 25

    Gravimetric Batch Blenders w/Mitsubishi Cont rol Chapter 2: Functional Description 25 Figure 11: Typ[...]

  • Page 26

    Gravimetric Batch Blenders w/Mitsubishi Control Chapter 2: Functional Description 26 Fail Safe Opera[...]

  • Page 27

    Gravimetric Batch Blenders w/Mitsubishi Cont rol Chapter 2: Functional Description 27 Twist Cap Plug[...]

  • Page 28

    Gravimetric Batch Blenders w/Mitsubishi Control Chapter 3: Installation 28 Chapter 3: Inst allation [...]

  • Page 29

    Gravimetric Batch Blenders w/Mitsubishi Control Chapter 3: Installation 29 Machine Mount In a machin[...]

  • Page 30

    Gravimetric Batch Blenders w/Mitsubishi Control Chapter 3: Installation 30 Mezzanine Mount In a mezz[...]

  • Page 31

    Gravimetric Batch Blenders w/Mitsubishi Control Chapter 3: Installation 31 Floor Mount (Central Blen[...]

  • Page 32

    Gravimetric Batch Blenders w/Mitsubishi Control Chapter 3: Installation 32 Mechanical Installation T[...]

  • Page 33

    Gravimetric Batch Blenders w/Mitsubishi Control Chapter 3: Installation 33 3-4 Pneumatic Installatio[...]

  • Page 34

    Gravimetric Batch Blenders w/Mitsubishi Control Chapter 3: Installation 34 3-5 Set-up This section w[...]

  • Page 35

    Gravimetric Batch Blenders w/Mitsubishi Control Chapter 3: Installation 35 Load Cell Adjustment The [...]

  • Page 36

    Gravimetric Batch Blenders w/Mitsubishi Control Chapter 3: Installation 36 Final Connections 1. Conn[...]

  • Page 37

    Gravimetric Batch Blenders w/Mitsubishi Control Chapter 3: Installation 37 If not, the blender can b[...]

  • Page 38

    Gravimetric Batch Blenders w/Mitsubishi Control Chapter 3: Installation 38 The Recipe Format screen [...]

  • Page 39

    Gravimetric Batch Blenders w/Mitsubishi Control Chapter 3: Installation 39 Figure 21: Example calcul[...]

  • Page 40

    Gravimetric Batch Blenders w/Mitsubishi Control Chapter 3: Installation 40 “Parts” Mode (Often u[...]

  • Page 41

    Gravimetric Batch Blenders w/Mitsubishi Control Chapter 3: Installation 41 takes effect. This order [...]

  • Page 42

    Gravimetric Batch Blenders w/Mitsubishi Control Chapter 3: Installation 42 central blending applicat[...]

  • Page 43

    Gravimetric Batch Blenders w/Mitsubishi Control Chapter 3: Installation 43 Every Second Batch In the[...]

  • Page 44

    Gravimetric Batch Blenders w/Mitsubishi Control Chapter 3: Installation 44 modify the new recipe wit[...]

  • Page 45

    Gravimetric Batch Blenders w/Mitsubishi Control Chapter 3: Installation 45 • Clear Inventory • D[...]

  • Page 46

    Gravimetric Batch Blenders w/Mitsubishi Control Chapter 3: Installation 46 ensure that the reported [...]

  • Page 47

    Gravimetric Batch Blenders w/Mitsubishi Control Chapter 3: Installation 47 Why Blender Calibration i[...]

  • Page 48

    Gravimetric Batch Blenders w/Mitsubishi Control Chapter 3: Installation 48 1. Once in “Scale Calib[...]

  • Page 49

    Gravimetric Batch Blenders w/Mitsubishi Control Chapter 3: Installation 49 the feeder. To perform a [...]

  • Page 50

    Gravimetric Batch Blenders w/Mitsubishi Control Chapter 3: Installation 50 If the re-mix timer is di[...]

  • Page 51

    Gravimetric Batch Blenders w/Mitsubishi Control Chapter 3: Installation 51 Mixer Options Press the ?[...]

  • Page 52

    Gravimetric Batch Blenders w/Mitsubishi Control Chapter 3: Installation 52 3. Select a feeder (1-6) [...]

  • Page 53

    Gravimetric Batch Blenders w/Mitsubishi Control Chapter 3: Installation 53 • Calibration Error, Cl[...]

  • Page 54

    Gravimetric Batch Blenders w/Mitsubishi Control Chapter 3: Installation 54 • Inventory Cleared: Th[...]

  • Page 55

    Gravimetric Batch Blenders w/Mitsubishi Control Chapter 3: Installation 55 4. Press the number next [...]

  • Page 56

    Gravimetric Batch Blenders w/Mitsubishi C ontrol Chapter 4: Operation 56 Chapter 4: Operation 4-1 St[...]

  • Page 57

    Gravimetric Batch Blenders w/Mitsubishi Control Chapter 4: Operation 57 The blender monitors the ope[...]

  • Page 58

    Gravimetric Batch Blenders w/Mitsubishi C ontrol Chapter 4: Operation 58 4-2 Controller Description [...]

  • Page 59

    Gravimetric Batch Blenders w/Mitsubishi Control Chapter 4: Operation 59 Slide Gate & Auger Blend[...]

  • Page 60

    Gravimetric Batch Blenders w/Mitsubishi C ontrol Chapter 4: Operation 60 Control Functions The objec[...]

  • Page 61

    Gravimetric Batch Blenders w/Mitsubishi Control Chapter 4: Operation 61 Save Running Recipe to the B[...]

  • Page 62

    Gravimetric Batch Blenders w/Mitsubishi C ontrol Chapter 4: Operation 62 Feeder Clean Out Any feeder[...]

  • Page 63

    Gravimetric Batch Blenders w/Mitsubishi Control Chapter 4: Operation 63 The open weigh hopper dump d[...]

  • Page 64

    Gravimetric Batch Blenders w/Mitsubishi C ontrol Chapter 4: Operation 64 5. If you want to catch the[...]

  • Page 65

    Gravimetric Batch Blenders w/Mitsubishi Control Chapter 4: Operation 65 Standard Run Time Displays W[...]

  • Page 66

    Gravimetric Batch Blenders w/Mitsubishi C ontrol Chapter 4: Operation 66 4-3 Shutting Down the Blend[...]

  • Page 67

    Gravimetric Batch Blenders w/Mitsubishi Control Chapter 5: Maintenance 67 Chapter 5: Maintenance 5-1[...]

  • Page 68

    Gravimetric Batch Blenders w/Mitsubishi C ontrol Chapter 5: Maintenance 68 5-2 Preventative Maintena[...]

  • Page 69

    Gravimetric Batch Blenders w/Mitsubishi Control Chapter 5: Maintenance 69 Input Signals to Programma[...]

  • Page 70

    Gravimetric Batch Blenders w/Mitsubishi C ontrol Chapter 5: Maintenance 70 Pneumatic System Maintena[...]

  • Page 71

    Gravimetric Batch Blenders w/Mitsubishi Control Chapter 6: Troubleshooti ng 71 Chapter 6: T roublesh[...]

  • Page 72

    Gravimetric Batch Blenders w/Mitsubishi Control Chapter 6: Troubleshooting 72 Problem Corrective act[...]

  • Page 73

    Gravimetric Batch Blenders w/Mitsubishi Control Chapter 6: Troubleshooti ng 73 Problem Corrective ac[...]

  • Page 74

    Gravimetric Batch Blenders w/Mitsubishi Control Chapter 6: Troubleshooting 74 Problem Corrective act[...]

  • Page 75

    Gravimetric Batch Blenders w/Mitsubishi Control Chapter 6: Troubleshooti ng 75 Problem Corrective ac[...]

  • Page 76

    Gravimetric Batch Blenders w/Mitsubishi C ontrol Chapter 7: Appendix 76 Chapter 7: Appendix 7-1 Warr[...]

  • Page 77

    Gravimetric Batch Blenders w/Mitsubishi Control Chapter 7: Appendix 77 applicable federal and state [...]

  • Page 78

    Gravimetric Batch Blenders w/Mitsubishi C ontrol Chapter 7: Appendix 78 28. There are no frequent re[...]

  • Page 79

    Gravimetric Batch Blenders w/Mitsubishi Control Chapter 7: Appendix 79 7-3 Drawings & Diagrams T[...]

  • Page 80

    Gravimetric Batch Blenders w/Mitsubishi C ontrol Chapter 7: Appendix 80 Model 900 Part No. Descripti[...]

  • Page 81

    Gravimetric Batch Blenders w/Mitsubishi Control Chapter 7: Appendix 81 Model 012 with Opti-Mixer™ [...]

  • Page 82

    Gravimetric Batch Blenders w/Mitsubishi C ontrol Chapter 7: Appendix 82 Model 060 with Optimixer™ [...]

  • Page 83

    Gravimetric Batch Blenders w/Mitsubishi Control Chapter 7: Appendix 83 Model 060 with Common Feeder [...]

  • Page 84

    Gravimetric Batch Blenders w/Mitsubishi C ontrol Chapter 7: Appendix 84 Typical Mixer Section (Front[...]

  • Page 85

    Gravimetric Batch Blenders w/Mitsubishi Control Chapter 7: Appendix 85 Typical Mixer Section (Rear) [...]

  • Page 86

    Gravimetric Batch Blenders w/Mitsubishi C ontrol Chapter 7: Appendix 86 Typical Mixer Frame Typical [...]

  • Page 87

    Gravimetric Batch Blenders w/Mitsubishi Control Chapter 7: Appendix 87 Typical Gate Assembly Typical[...]

  • Page 88

    Gravimetric Batch Blenders w/Mitsubishi C ontrol Chapter 7: Appendix 88 Typical Supply Hopper Typica[...]

  • Page 89

    Gravimetric Batch Blenders w/Mitsubishi Control Chapter 7: Appendix 89 Typical Weigh Hopper Typical [...]

  • Page 90

    Gravimetric Batch Blenders w/Mitsubishi C ontrol Chapter 7: Appendix 90 7-5 Blender Identification ([...]

  • Page 91

    Gravimetric Batch Blenders w/Mitsubish i Control Chapter 8: Addendum 91 Chapter 8: Addendum 8-1 Serv[...]

  • Page 92

    Gravimetric Batch Blenders w/Mitsubishi C ontrol Chapter 8: Addendum 92 time as long as the target w[...]

  • Page 93

    Gravimetric Batch Blenders w/Mitsubish i Control Chapter 8: Addendum 93 Feed Calibration Options Scr[...]

  • Page 94

    Gravimetric Batch Blenders w/Mitsubishi C ontrol Chapter 8: Addendum 94 Feeder Setup This screen all[...]

  • Page 95

    Gravimetric Batch Blenders w/ Mitsubishi Control Chapter 8: Addendum 95 Alarm Setup This screen allo[...]

  • Page 96

    Gravimetric Batch Blenders w/Mitsubishi C ontrol Chapter 8: Addendum 96 Programmable Features (conti[...]