Mitsubishi Electronics 882.00207.00 manual

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Table of contents for the manual

  • Page 1

    Gravimetric Slide Gate Batch Blender Mitsubishi Controller Part Number: 882.00207.0 0 Bulletin Numbe[...]

  • Page 2

    Please note that our address and phone i nformation has changed. Please reference this page for upda[...]

  • Page 3

    Bulletin Number ii Shipping Info Unpacking and Inspection You should inspect your equipm ent for pos[...]

  • Page 4

    Bulletin Number iii Returns Do not return any damaged or incorrect items until you receive shipping [...]

  • Page 5

    Bulletin Number iv Table of Contents CHAPTER 1: SAFETY .............................................[...]

  • Page 6

    Bulletin Number v 3-3 Electrical Connections .......................................................[...]

  • Page 7

    Bulletin Number vi Customer Responsibilities .......................................................[...]

  • Page 8

    Bulletin Number Chapter 1: Safety 7 of 102 Chapter 1: Safety 1-1 How to Use This Manual Use this man[...]

  • Page 9

    Bulletin Number Chapter 1: Safety 8 of 102 Figure 1: Safety Tags and Warning Labels Tag Description [...]

  • Page 10

    Bulletin Number Chapter 1: Safety 9 of 102 1-2 Warnings and Precautions Our equipment is designed to[...]

  • Page 11

    Bulletin Number Chapter 1: Safety 10 of 102 1-3 Responsibility These machines are constructed for ma[...]

  • Page 12

    Bulletin Number Chapter 1: Safety 11 of 102 Learn and always use safe operation. Cooperate with co-w[...]

  • Page 13

    Bulletin Number Chapter 1: Safety 12 of 102 Maintenance Responsibility Proper maintenance is essenti[...]

  • Page 14

    Bulletin Number Chapter 2: Functional Description 13 of 102 Chapter 2: Functional Description 2-1 Mo[...]

  • Page 15

    Bulletin Number Chapter 2: Functional Description 14 of 102 Figure 2: Equipment Specifications 150 5[...]

  • Page 16

    Bulletin Number Chapter 2: Functional Description 15 of 102 2-3 Typical Featur es and Components Mec[...]

  • Page 17

    Bulletin Number Chapter 2: Functional Description 16 of 102 • Three (3) types of recipe entry proc[...]

  • Page 18

    Bulletin Number Chapter 2: Functional Description 17 of 102 Slide Gates Air operated slide gates are[...]

  • Page 19

    Bulletin Number Chapter 2: Functional Description 18 of 102 Figure 6: Typical Slide Gate Assembly Ea[...]

  • Page 20

    Bulletin Number Chapter 2: Functional Description 19 of 102 Figure 7: Typical Weigh Hopper Assembly [...]

  • Page 21

    Bulletin Number Chapter 2: Functional Description 20 of 102 Mix Chamber All of the batch blenders ar[...]

  • Page 22

    Bulletin Number Chapter 2: Functional Description 21 of 102 Figure 9: Typical Mitsubishi Controller [...]

  • Page 23

    Bulletin Number Chapter 2: Functional Description 22 of 102 Figure 11: Typical Operator Screens[...]

  • Page 24

    Bulletin Number Chapter 2: Functional Description 23 of 102 Figure 12: Typical Setup Screens[...]

  • Page 25

    Bulletin Number Chapter 2: Functional Description 24 of 102[...]

  • Page 26

    Bulletin Number Chapter 2: Functional Description 25 of 102 2-4 Optional Components The following is[...]

  • Page 27

    Bulletin Number Chapter 2: Functional Description 26 of 102 Regrind Auger Metering (R.A.M.) Hopper U[...]

  • Page 28

    Bulletin Number Chapter 2: Functional Description 27 of 102 2-5 Safety Features This section include[...]

  • Page 29

    Bulletin Number Chapter 2: Functional Description 28 of 102 unplug the unit from its power source an[...]

  • Page 30

    Bulletin Number Chapter 2: Functional Description 29 of 102 Electric Safety Interlock Switch A uniqu[...]

  • Page 31

    Bulletin Number Chapter 3: Installation 30 of 102 Chapter 3: Inst allation 3-1 Uncrating the Equipme[...]

  • Page 32

    Bulletin Number Chapter 3: Installation 31 of 102 4. If equipped; adjust the four leveling bolts on [...]

  • Page 33

    Bulletin Number Chapter 3: Installation 32 of 102 Using proper lifting equipment, lift the blender, [...]

  • Page 34

    Bulletin Number Chapter 3: Installation 33 of 102 If possible, use rigid tubing. Some flex hose will[...]

  • Page 35

    Bulletin Number Chapter 3: Installation 34 of 102 3-3 Electrical Connections The standard Slide Gate[...]

  • Page 36

    Bulletin Number Chapter 3: Installation 35 of 102 The manufacturer provides all pneumatic lines on t[...]

  • Page 37

    Bulletin Number Chapter 3: Installation 36 of 102 Weigh Hopper Installation Remove the weigh hopper [...]

  • Page 38

    Bulletin Number Chapter 3: Installation 37 of 102 This screen displays the software version of bo th[...]

  • Page 39

    Bulletin Number Chapter 3: Installation 38 of 102 Blender Controller Menu Structure “Recipe Book?[...]

  • Page 40

    Bulletin Number Chapter 3: Installation 39 of 102 Blender Calibration The load cells on the Auger bl[...]

  • Page 41

    Bulletin Number Chapter 3: Installation 40 of 102 Figure 28: Display Calibration Menu Screen 3. Once[...]

  • Page 42

    Bulletin Number Chapter 3: Installation 41 of 102 5. Add the calibration weight to each load cell mo[...]

  • Page 43

    Bulletin Number Chapter 3: Installation 42 of 102 3. Select a feeder (1-6) by to uching the “Selec[...]

  • Page 44

    Bulletin Number Chapter 3: Installation 43 of 102 Additional Setup Parameters The settings listed be[...]

  • Page 45

    Bulletin Number Chapter 3: Installation 44 of 102 3-6 Initial Startup The operator can startup the b[...]

  • Page 46

    Bulletin Number Chapter 4: Operation 45 of 102 Chapter 4: Operation 4-1 Start-up General Operation T[...]

  • Page 47

    Bulletin Number Chapter 4: Operation 46 of 102 Existing Recipes The operator can load a previously s[...]

  • Page 48

    Bulletin Number Chapter 4: Operation 47 of 102 Operator Displays The Slide Gate/Auger blending syste[...]

  • Page 49

    Bulletin Number Chapter 4: Operation 48 of 102 While the blending system is in operation, there are [...]

  • Page 50

    Bulletin Number Chapter 4: Operation 49 of 102 Upon Start Up, the blender controller w ill default t[...]

  • Page 51

    Bulletin Number Chapter 4: Operation 50 of 102 “Quickset” Mode (Most common in injection molding[...]

  • Page 52

    Bulletin Number Chapter 4: Operation 51 of 102 Figure 36: Example Calculations of a 5-component blen[...]

  • Page 53

    Bulletin Number Chapter 4: Operation 52 of 102 “Percentage” Mode (Most common in extrusion and b[...]

  • Page 54

    Bulletin Number Chapter 4: Operation 53 of 102 Because the blending systems must handle a wide varie[...]

  • Page 55

    Bulletin Number Chapter 4: Operation 54 of 102 To enable this feature , simply enter a desired shutd[...]

  • Page 56

    Bulletin Number Chapter 4: Operation 55 of 102 Selecting “Mixing Time” from the “Mixer and Dum[...]

  • Page 57

    Bulletin Number Chapter 4: Operation 56 of 102 Weigh Hopper Dump Cycle The dump cycle allows the wei[...]

  • Page 58

    Bulletin Number Chapter 4: Operation 57 of 102 Max Hopper Weight Exceeded, check batch size: This al[...]

  • Page 59

    Bulletin Number Chapter 4: Operation 58 of 102 PLC Battery Low: PLC battery is low and may cause the[...]

  • Page 60

    Bulletin Number Chapter 4: Operation 59 of 102 Feeder Clean Out Any feeder in the Slide Gate/Auger b[...]

  • Page 61

    Bulletin Number Chapter 4: Operation 60 of 102 Delay” timer. (See Page 51). Once the dump delay ti[...]

  • Page 62

    Bulletin Number Chapter 4: Operation 61 of 102 Figure 48: Typical Recipe Book Operator Screen Save R[...]

  • Page 63

    Bulletin Number Chapter 4: Operation 62 of 102 number which contains the recipe he wishes to view. O[...]

  • Page 64

    Bulletin Number Chapter 4: Operation 63 of 102 8. If any other ingredients need to be changed for th[...]

  • Page 65

    Bulletin Number Chapter 5: Maintenance 64 of 102 Chapter 5: Maintenance 5-1 Preventative Maintenance[...]

  • Page 66

    Bulletin Number Chapter 5: Maintenance 65 of 102 5-2 Preventative Maintenance Our blenders need peri[...]

  • Page 67

    Bulletin Number Chapter 5: Maintenance 66 of 102 Input Signals to Programmable Controller The Slide [...]

  • Page 68

    Bulletin Number Chapter 6: Troubleshooting 67 of 102 Chapter 6: T roubleshooting 6-1 Introduction Th[...]

  • Page 69

    Bulletin Number Chapter 6: Troubleshooting 68 of 102 Problem Corrective action Normal after a softwa[...]

  • Page 70

    Bulletin Number Chapter 6: Troubleshooting 69 of 102 Problem Corrective action Check the blender’s[...]

  • Page 71

    Bulletin Number Chapter 6: Troubleshooting 70 of 102 Problem Corrective action Check the Mixer and D[...]

  • Page 72

    Bulletin Number Chapter 6: Troubleshooting 71 of 102 Problem Corrective action I can’t calibrate t[...]

  • Page 73

    Bulletin Number Chapter 7: Appendix 72 of 102 Chapter 7: Appendix 7-1 Warranty Unless otherwise spec[...]

  • Page 74

    Bulletin Number Chapter 7: Appendix 73 of 102 Customer Responsibilities Any sales, use, or other tax[...]

  • Page 75

    Bulletin Number Chapter 7: Appendix 74 of 102 Annex B Information The following design information i[...]

  • Page 76

    Bulletin Number Chapter 7: Appendix 75 of 102 7-3 Drawings and Diagrams Final Assembly Figure 53: Ty[...]

  • Page 77

    Bulletin Number Chapter 7: Appendix 76 of 102 Mixer Sub-Assembly[...]

  • Page 78

    Bulletin Number Chapter 7: Appendix 77 of 102 Figure 54: Typical Mixer Assembly Parts List # DESCRIP[...]

  • Page 79

    Bulletin Number Chapter 7: Appendix 78 of 102 Hopper Sub-assembly Figure 55: Typical Hopper Assembly[...]

  • Page 80

    Bulletin Number Chapter 7: Appendix 79 of 102 Hopper R.A.M. (Regrind Auger Metering) Sub-Assembly (O[...]

  • Page 81

    Bulletin Number Chapter 7: Appendix 80 of 102 Hopper Additive Feeder Sub-Assembly (Optional) Figure [...]

  • Page 82

    Bulletin Number Chapter 7: Appendix 81 of 102 Weigh Hopper Sub-assembly Figure 58: Typical Weigh Hop[...]

  • Page 83

    Bulletin Number Chapter 7: Appendix 82 of 102 Slide Gate Sub-assembly Figure 59: Typical Slidegate A[...]

  • Page 84

    Bulletin Number Chapter 7: Appendix 83 of 102 Knife Gate Sub-assembly HD (Optional) Figure 60: Typic[...]

  • Page 85

    Bulletin Number Chapter 7: Appendix 84 of 102 Knife Gate Sub-assembly RD (Optional) Figure 61: Typic[...]

  • Page 86

    Bulletin Number Chapter 7: Appendix 85 of 102 Control Panel Layout Figure 62: Typical Mitsubishi Con[...]

  • Page 87

    Bulletin Number Chapter 7: Appendix 86 of 102 7-4 Spare Parts Kits Figure 64: Blender Spare Parts Li[...]

  • Page 88

    Bulletin Number Chapter 7: Appendix 87 of 102 7-5 Addendum (Service Supervisor Information) Caution![...]

  • Page 89

    Bulletin Number Chapter 7: Appendix 88 of 102 Figure 66: Typical Engineering Only Setup Screen Facto[...]

  • Page 90

    Bulletin Number Chapter 7: Appendix 89 of 102 This setting should not be m odified exce pt by the de[...]

  • Page 91

    Bulletin Number Chapter 7: Appendix 90 of 102 Mechanical Options Screen This screen allows the user [...]

  • Page 92

    Bulletin Number Chapter 7: Appendix 91 of 102 Customer Setup Menu Units This screen allows the user [...]

  • Page 93

    Bulletin Number Chapter 7: Appendix 92 of 102 Alarm Setup This screen allows the user to configure t[...]

  • Page 94

    Bulletin Number Chapter 7: Appendix 93 of 102 Factory Default Setup Parameters Model Number 150 500 [...]

  • Page 95

    Bulletin Number Chapter 7: Appendix 94 of 102 Model N umber 150 500 900 2500 4000 6000 Hop1 Initial [...]

  • Page 96

    Bulletin Number Chapter 7: Appendix 95 of 102 7-6 Mitsubishi Communications Manual The Mitsubishi bl[...]

  • Page 97

    Bulletin Number Chapter 7: Appendix 96 of 102 BLENDER ALARMS 1 (R) alarm_number,D1876 (see below for[...]

  • Page 98

    Bulletin Number Chapter 7: Appendix 97 of 102 INVENTORY INF O 1 (RW) clear_inventory,M503 (toggle th[...]

  • Page 99

    Bulletin Number Chapter 7: Appendix 98 of 102 RECIPE INFO (THIS IS WHERE YOU RIGHT THE NEW RECIPE TO[...]

  • Page 100

    Bulletin Number Chapter 7: Appendix 99 of 102 9 (R) recipe_target_total,D1144,LONG VALUE (xxx.xx, th[...]

  • Page 101

    Bulletin Number Chapter 7: Appendix 100 of 102 Alarm Number Explanation: The alarms are given in ind[...]

  • Page 102

    Bulletin Number Chapter 7: Appendix 101 of 102 WRITING RECIPE EXPLANA TION To write a recipe you mus[...]

  • Page 103

    Bulletin Number Chapter 7: Appendix 102 of 102 7-7 Technical Assistance Parts Department Call Spare [...]