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Table of contents for the manual
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Page 1
Published Manual Number/ECN: HURSPK0025/99503N • Publishing System: TPAS • Access date: 03/06/03 • Document ECN's: Latest Available Kit Instruction— KURSPK0025 KURSPK0026 PELLERIN MILNOR CORPORATION POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.[...]
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Page 2
Please Read A bout the Manual Identif y ing Information on the Cover The front cover d isplay s pert inent id entify ing in form ation fo r this m anual. M ost im porta nt, are the publishe d m anual number ( part num ber) /ECN (date code). Ge nerally , when a r eplacem ent manual is furnish ed, it w ill hav e the sam e publis hed m anual num ber, [...]
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Page 3
MS S M 0 1 1 6 AE / 8 8 0 9 B V È SETTING LI MI T SWITCHES Ê Limit Sw itches—Incl uding Microswit ches— Will Be Damaged If Over-actuated! Any limit switch wi ll be damaged if it bottoms ou t forcefully. This can bend the rotary shaft or damage internal componen ts and may cause the switch to stick in one posi tion either permanentl y or inter[...]
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Page 4
MSSM0116 AE/8809 BV (1 of 2) È SETTING LI MI T SWITCHES Ê Limit Sw itches—Incl uding Microswit ches— Will Be Damaged If Over-actuated! Any limit switch wi ll be damaged if it bottoms ou t forcefully. This can bend the rotary shaft or damage internal componen ts and may cause the switch to stick in one posi tion either permanentl y or intermit[...]
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Page 5
Ë Free Position of Rotary Lever —Attach the rot ary lever to the s haft so that, in t he free positi on, the lever is at a right angl e to the direction of rela tive movement bet ween the switch and target (see FIGURE 3). Ë Angle of Switch —Set a plunger swit ch so that the ta rget and plunger m ove parallel t o each other. It will be approxi[...]
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Ë Free Position of Rotary Lever —Attach the rot ary lever to the s haft so that, in t he free positi on, the lever is at a right angl e to the direction of rela tive movement bet ween the switch and target (see FIGURE 3). Ë Angle of Switch —Set a plunger swit ch so that the ta rget and plunger m ove parallel t o each other. It will be approxi[...]
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Page 7
M S O P 0 9 2 2 AE / 9 8 0 5 A V È PRESS SAFETY FOR INSTALLATION AND SERVICE Ê General Safet y Requirement s (specific warn ings, next page and throughout manual) Incorrect installa tion, neglect ed preventi ve mai ntenance, abuse, and/ or i mproper repairs or changes t o the machine can cause unsafe operation and personal injuries, such as multi[...]
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Page 8
MSOP09 22AE/98 05AV (1 of 2) È PRESS SAFETY FOR INSTALLATION AND SERVICE Ê General Safet y Requirement s (specific warn ings, next page and throughout manual) Incorrect installa tion, neglect ed preventi ve mai ntenance, abuse, and/ or i mproper repairs or changes t o the machine can cause unsafe operation and personal injuries, such as multipl e[...]
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Page 9
Ê Danger From an Operating Press CRUSH HAZARD—Devices in and above the press move wi thout warning and can entangle, crush, or sever limbs on contact. ☞ NEVER touch or reach into assemblies i n or above press fr ame unless power is locked OFF and tagged out, and then only for maintenance. ☞ ALWAYS ensure all personnel ar e clear of the press[...]
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Page 10
HURSPK0026/00186 Page 1 of 21 INSTRUCTIONS FOR 50 KILO AND 60 KILO PRESS S HIM RETRO-FIT These instructions are for adding shims under the main bell air cy linder on 50 kilo and 60 kilo presses. Before be ginning to add shim s below the air c ylinder, it is ne cessar y to fam iliarize yourself w ith all saf ety precaution s in the equ ipment's[...]
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Page 11
HURSPK0026/00186 Page 2 of 21 8. Replace the coupling onto the shaft on top of the 12 bolt-hole coupler shim. 9. Evenly torque the bolts of the coupling to 25 foot pounds (33.9 Newton meters) (using the cross torque method starting with the four bolts at the split of the coupling) . 10. Manually operate the dome to the up position. 11. Loosen the b[...]
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Page 12
HURSPK0026/00186 Page 3 of 21 21. Slide as many large shims in the g ap between the base and cross-member as possible. I f a gap re mains betwee n the larg e shims and the ma in bell air cy linder, slide as many smaller shims between the la rge shim and the base of the air cy linder to fill the remaining gap. The last shim may be a tight fit betwee[...]
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Page 13
HURSPK0026/00186 Page 4 of 21 shaft bearing from the upper cross-member (See Figure 8). 34. Loosen the two bolts that join the shaft-lock to the rig ht-hand uplock jaw. Note the position of the uplock so that it can be reinstalled in the same position. Mark the spacers that are between the t wo bearings so that they may be reinstalled in the same p[...]
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Page 14
HURSPK0026/00186 Page 5 of 21 Reconnect the left-hand uplock jaw and shaft-lock together using the new lock-nuts provided in the kit and the existing bolts (only hand tighten these bolts at this time) . 44. Replace the lock shaft through the cross-member, being careful to put the correct spacers in the correct position and making sure that the uplo[...]
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Page 15
HURSPK0026/00186 Page 6 of 21 59. Repeat step ( 49) for the othe r lock seg ments. Recor d all measure ments - they will be used in determining the thickness of the required shims. (Even if most of the measuremen ts are within the spe cified rang e, ea ch lock seg ment will still have to be shimmed. This is because any changes to the shimming of th[...]
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Page 16
HURSPK0026/00186 Page 7 of 21 clearances (that is, the clearances which should result when the new shim thickness is added or subtracted from the readings obtained earlier) are within the permissible range. 67. When all shim segments have been installed, tighten all bolts (nine for the 50 Kg press, twelve for the 60 Kg press). 68. Energize the pres[...]
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Page 17
HURSPK0026/00186 Page 8 of 21 Main Bell Air C y linder Bolts Trace Outline of Main Bell Air Cylinder Base on Upper Cross Member Figure 1 15[...]
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Page 18
HURSPK0026/00186 Page 9 of 21 Torque To 25 ft-lb ( 33.9 Nm ) Main Dom e Coupling Figure 2 16[...]
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Page 19
HURSPK0026/00186 Page 10 of 21 Downlock Shim s Placed on Bed in order to Shim Main Bell Air C y linder Figure 3 17[...]
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Page 20
HURSPK0026/00186 Page 11 of 21 One of the Four Main Bell Air Cylinder Bolts Figure 4 18[...]
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Page 21
HURSPK0026/00186 Page 12 of 21 Main Bell Air Cylinder Shim s 19[...]
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Page 22
HURSPK0026/00186 Page 13 of 21 Figure 5 Uplock Shaft N ut and Bolt Right-Hand Uplock Assem bly Bracket Air Cylinder Clevis Bracket Clam ping Bolt Left-Hand Uplock Assem bly Bracket Uplock Bracket Clevis 20[...]
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HURSPK0026/00186 Page 14 of 21 Figure 6 Left-Hand Side Lock Shaft Bearing Right-Hand Side Lock Shaft Bearing Lock Shaft Spacers 21[...]
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HURSPK0026/00186 Page 15 of 21 Figure 7 Right-Hand Side Lock Shaft Bearin g 22[...]
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HURSPK0026/00186 Page 16 of 21 Upper Cross -Member Shaft Lock Uplock Jaw Figure 8 23[...]
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Page 26
HURSPK0026/00186 Page 17 of 21 Figure 9 Square Holes in the Side of the Uplock Jaw ( File Paint off of the Inside surf ace of the Holes ) 24[...]
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Page 27
HURSPK0026/00186 Page 18 of 21 Figure 10 Old Setup of Dom e Full-Up Contact Switch and Bracket Figure 11 25[...]
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Page 28
HURSPK0026/00186 Page 19 of 21 New Positioning of Dom e Full-Up Contact Switch and Bracket Dom e Full-Up Contact Switch Bracket Dom e Full-Up Contact Switch Figure 12 26[...]
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HURSPK0026/00186 Page 20 of 21 Figure 13 27[...]
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Page 30
HURSPK0026/00186 Page 21 of 21 Figure 14 Lock Ring Bolts Location of Downlock Shim s 28[...]