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Table of contents for the manual
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Page 1
D1 3602BA1-GB03 Four-Column Vehicle Lift Trucklift for passenger cars and vans up to max . gross weight of 8 t/10 t Standard Operating Procedure and User’s Manual Englisch/English[...]
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Page 2
Trucklift II E DITION Version 3 of the 22.10.1997 dated D1 3602BA1-GB03 Software Vers ion from 4.3 © MA HA G MB H & C O . KG. All rights res erved. Any reproductions of this docum ent, partial or c omplete, ar e only allow ed with prior consent of MAHA Gm bH & Co. KG. All rights res erved in cases of patent granting or registration of desi[...]
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Page 3
Trucklift III T ABL E O F C ONTE NTS 1 Safety Instructions .................................................................................................... 1 1.1 Safety Inform ation ............................................................................................................. ............. 1 1.2 Further Infor mation .............[...]
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Trucklift IV[...]
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Trucklift D1 3602BA 1-GB03 1 1 Safety Instructions 1.1 Safety Information Safety Instructions are provided to warn about danger ous situations and to help avoid injury to people. The truck lift is only to be used f or its intended purpos e as des cribed in the operating instru ctions! Only trai ned authorized personnel may operate the truck lift . [...]
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Page 6
Trucklift Safety Instructions 2 D1 3602BA1-GB03 1.2 Further Information At installation pay attention to the following: Standard lifting platf orm s m ay not be operated in washing halls, room s with high hum idity or outdoors! T he lifting platf orm m ust be protec ted from any form of water s plashing! Never clean the lifting platf orm with high [...]
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Page 7
Fehler! V erweisquel le konnte nicht g efunden w erden. Trucklift D1 3602BA 1-GB03 3 A djust able guard rails ar ound the lift and on the ram ps . The gu ard rails on the four colum ns m ust be adj usted in such a way, that there is a clearance of approx. 150 m m between the extension and the connection plates of the co lumn. T he adjus table guard[...]
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Page 8
Trucklift Safety Instructions 4 D1 3602BA1-GB03[...]
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Trucklift D1 3602BA 1-GB03 5 2 Description 2.1 Usage, A pplications The T RUCKLIFT 8 / T RUCKLIFT 10 is a device f or lifting motor vehicles up to a m axim um gross weight of 8,000 kg / 10000 k g, with a m axim um load of 6000 k g / 6600 kg per m itted on any pair of colum ns . The m ax imum lif ting height of the unit is 2,1 m, m ak ing it easy to[...]
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Trucklift Descriptions 6 D1 3602BA1-GB03 2.3 Specifications Trucklif t 8 Trucklif t 10 Max. rated load in t 8 10 Machine weight in kg 3500 Column height H S in mm 2650 Max. lifting height H o in mm 1975 Height above ground sur face Fehler! Textmarke nicht definiert . H u in mm 200 Height to guard rail lower edge H B in mm 5810 Overall height H G in[...]
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Page 11
Trucklift D1 3602BA 1-GB03 7 3 Installation 3.1 General I nformation TRUCKLIFT is norm ally installed by the m anufac turer's own trained technicians. However, the lift can als o be installed by the operator's own technical staf f, pr ovided that they are properly trained, with t he necessary skills . It is im portant that they should hav[...]
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Page 12
Trucklift Installation 8 D1 3602BA1-GB03 3.3 Foundations The c oncrete used f or the f oundations m ust be at least gr ade B25 and reinfor ced. Because of the anchoring dowels used, the c oncrete base s lab m ust also have a minimum thickness of 200 mm . The o perator must provide ev idence of the base slab lo ad bearing cap acity. The f oundations[...]
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Page 13
Trucklift D1 3602BA 1-GB03 9 4 Operation 4.1 Control s The T RUCKLIFT unit has f our controls. The main sw itch is used to turn the entire s ystem on and off , and also doubles as an em er gency off switch. The main switch must alw ays be easily accessible. Its position should never be changed. V or Öffnen des Gerätes Haupschalter ausschalten! Si[...]
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Page 14
Trucklift Ôperation 10 D1 3602BA1-GB03 4.2 Vehicle Tracks The vehic le track s can be m oved later ally on the cross bars to adjus t the width to match the tr ack width of the vehicle to be lif ted. Norm ally, y ou will only need to adjust the lef t track . Track to be adjusted To adj ust the track width, first r em ove the retaining pins at the f[...]
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Operation Trucklif t D1 3602BA 1-GB03 11 4.3 Driving onto the Li ft The c ontrol console is m ounted on lifting c olumn 1. The m ain switch is on the side of the c onsole. T urn this switch to position 1 to tur n on the power. The lif t is then ready for operation. The main switch doubles as the emergency off sw itch. In emergencies, simp ly turn t[...]
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Page 16
Trucklift Ô peration 12 D1 3602BA1-GB03 4.4 Lifti ng You can lift the vehicle once it is properly positioned on the lift and sec ured against rolling away. To start the lift, pres s the ' ### ' button. T he lift stops as soon as you release the button. Nobody s hould ever be in the working ar ea of the lift while a vehicle is being lif t[...]
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Page 17
Operation Trucklif t D1 3602BA 1-GB03 13 4.6 Low ering Before lowering, always mak e absolutely sure that nobody is in the working area of the lift! Remove all tools , chock s, s tands etc. f rom the working area of the lift. Press the ' ' k ey until the platf orm is in its lowest position. T he lift stops autom atically in its starting p[...]
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Trucklift Ô peration 14 D1 3602BA1-GB03[...]
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Trucklift D1 3602BA 1-GB03 15 5 Maintenance, Troubleshooting 5.1 Maintenance Regular m aintenance is nec essar y to ens ure reliable operation of the lift and a long s ervice lif e. a) The suppor t arm extension and the support disc threading should be well greased. It is r ecom m ended to use lithium s oap grease. b) The oil level of the oil pan s[...]
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Page 20
Trucklift Maintenance, Troubleshooting 16 D1 3602BA1-GB03 c) W ear and tear on the suppor t nut mus t be checked annually. Remove the plastic cap fr om the spindle cover sheet and move the car riage slides so that the control drill holes lines up with the window. If there is no visible gap this is an indicatioin that the support nut is worn dow n b[...]
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Maintenance, Troubleshooting Trucklift D1 3602BA 1-GB03 17 5.3 Troubleshooti ng Checkl ist The f ollowing check list will help your service technicians to locate faults in the event of problem s. Problem Possible cause Remedy When lifting, lift s tops of its own accord at an ar bitrary height. The LED on the cir cuit board lights up (s ee ill. on n[...]
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Trucklift Maintenance, Troubleshooting 18 D1 3602BA1-GB03 Problem Possible cause Remedy The lift stops at a height of approx. 260 mm (measured fr om the floor to the lower edge of the carriage). The lif t can only be lowered from this pos ition. Further r aising is not possible. The LED on the cir cuit board blink s. ( see ill. on next page ) a) Th[...]
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Maintenance, Troubleshooting Trucklift D1 3602BA 1-GB03 19 S2.2 S3.2 PE Q1 MK1 K1 K2 11 00 K5 K6 11 00 MK1 K3 K4 MK1 K7 K8 Reset LED ERO F1776-422- 3471 9220/ ERO F1776-422- 3471 9220/ 230V 50/60Hz GERTH BV 4218-1 VDE 0551 T 60/E 18V 0,25A 470nJ o63 470nJ o63 470nJ o63 470nJ o63 470nJ o63 470nJ o63 470nJ o63 470nJ o63 470nJ o63 ON DIP 1234 KEB Appl[...]
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Trucklift Maintenance, Troubleshooting 20 D1 3602BA1-GB03[...]
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Trucklift D1 3602BA 1-GB03 21 6 Warranty , Serv ice 6.1 Wa rranty Subject to the provis ions of their General T erm s and Conditions of Busines s, Masc hinenbau Haldenwang (MAHA) undertak es to repair or replace any defective com ponents f ree of charge during the warranty period if the product is s ent to MAHA – either directly or through an aut[...]
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Trucklift Warranty, Serv ice 22 D1 3602BA1-GB03 6.3 Serv ice MAHA has cust omer service of fic es in m any countries all over the world. You can contact these off ices at any time to obtain answers to any questions you may have regarding MAHA products. If your product needs repair you can alway s c ontact your dealer, or y ou can c ontact MAHA dire[...]