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Table of contents for the manual
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Page 1
© 2005 Little W onder , Di v . of Schiller -Pfeiffer Inc. All Rights Reserved. LITTLE WONDER ® Shredding Models 8221 and 8271[...]
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1 T able of Contents Important Inf ormation A. Introduction On behalf of ev eryone at Little Wonder , we would like to thank you for your purchase of a Little Wonder Shredding T ruckLoader . This professional debris handling machine was designed to the highest standards to ensure many hours of uninterrupted service. This manual provides the informa[...]
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2 Safety and W arnings A. Safety Decals In order to keep operators of the Shredding T ruckLoader informed regarding safety and/or unit operation, decals (labels) hav e been placed on v arious parts of the unit. Adherence to the warnings and instructions depicted or otherwise con veyed in these decals is absolutely essential to the safe operation of[...]
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3 General Safety Rules 1. Read and understand manual. 2. W ear eye, hearing, and breathing protection, proper clothing and footwear . 3. While operating the machine, maintain a safe operating position, secure footing and good balance at all times. 4. Keep area clear of children, pets and bystanders. 5. Nev er attempt to use an incomplete machine or[...]
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4 W ARNING D ANGER IF THE SHREDDING TR UCKLO ADER IS USED IMPR OPERL Y OR SAFETY PRECA UTIONS ARE NO T FOLLO WED, THE USER RISKS SERIOUS INJUR Y T O THEMSEL VES AND O THERS. READ AND UNDERST AND THE FOLLO WING BEFORE A TTEMPTING TO OPERA TE THIS SHREDDING TR UCKLO ADER. W ARNING D ANGER HANDLE FUEL WITH CARE. IT IS HIGHL Y FLAMMABLE. FUELING A HOT [...]
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5 B. Mounting the Shredding T ruckLoader Frame (Figure #2) 1. There are four holes in the T ruckLoader frame deck through which the unit can be secured to an appropriate mounting surface. For your con venience, (4) Bolts (720599) and (4) Nuts (720560) hav e been provided for the installation. 2. For the purpose of lifting your unit, two options ha [...]
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6 C. Mounting the Boom Arm Assembly to the Housing Boom Column (Figure #3) 1. Slide a Thrust W asher (720428) onto the shaft of the Boom Column Assembly . 2. Apply some #2 lithium based grease to the shaft of the Boom Column. 3. Install the Boom Arm Assembly (720406) onto the shaft of the Boom Column Assembly . 4. Slide a second Thrust W asher (720[...]
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7 E. Changing the direction of the Dischar ge Chute (Figure #4) 1. Loosen the Knobs (720507) by hand and, if needed, the Nuts (720583) with a 1/2” wrench. 2. Rotate the Discharge Chute to the desired position. 3. Retighten the Knobs by hand and the Nuts, if loosened, with the 1/2” wrench. F . Attaching the Hose Assembly to the Inlet Assembly (F[...]
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8 G. Attaching the Chain Loop Assembly to the Boom Arm Assembly (Figur e #6) 1. Slip the threaded end of the Chain Loop Assembly (720290) through the hole found at the end of the Boom Arm Assembly (720406). 2. Once through, secure the Chain Loop Assembly with the Nut (720576). 3. The lev el position of the Hose Assembly to the Inlet Flange Assembly[...]
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9 L. Discharge Extension Kit Assembly Instructions Contents Included in Kit: 1. Discharge Extension Hose (720436) 2. Hose Clamp (720388) T ools Needed: 1. 9/16" Box Wrench or Socket Wrench w/ 9/16" Socket 2. Socket Wrench w/ 3/8" Socket or Flat Head Screw Dri v er 3. Utility Knife (if required) 4. Heavy Duty W ire Cutters (if require[...]
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10 a) T urn of f the engine and wait until all mo ving parts hav e come to a complete stop. b) Disconnect the spark plug wires from the spark plugs on the engine. c) Remov e the Hose Assembly from the Inlet Flange Assembly . W ith this removed, open the Inlet Flapper and remov e any debris that is clogging the housing. CA UTION SHOULD BE USED WHEN [...]
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11 Leaded gasoline is not recommended and must not be used on models where exhaust emissions are regulated. a. Gasoline/Alcohol blends: Gasohol (up to 10% ethyl alcohol, 90% unleaded gasoline by volume) is approv ed as a fuel for K ohler engines. Other gasoline/alcohol blends are not approv ed. b . Gasoline/Ether blends: Methyl T ertiary Butyl Ethe[...]
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12 Maintenance: A. Removing and Replacing the F an and T alon Ring (Figure #7) 1. Disconnect the spark plug wires from the spark plugs on the engine. 2. Disconnect safety switch wire from engine. 3. Unbolt and Remov e the Inlet Assembly from the face of the Housing. 4. Remov e the bolt (720572) securing the Fan and T alon Ring to the crankshaft of [...]
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13 B. Liner Replacement (Figure #7) 1. Complete Steps 1 thru 7 found in section A (Remo ving and Replacing the F an and T alon Ring ). 2. Unbolt and remov e the hardware securing the Liner to the Housing. 3. Remov e the Liner from the housing by wrapping it and pulling it through the front of the housing. 4. When installing the new Liner into the H[...]
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14 D. Hea vy-Duty Air Cleaner 1. Every 250 hours of operation (more often under extremely dusty or dirty conditions), replace the main paper element and check inner element. Follo w these steps. a) Unhook the two retaining clips and remov e the end cap from the air cleaner housing. b) Pull the air cleaner element out of the housing. See Removing El[...]
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15 Storage: A. Preparing f or Long-T erm (T wo Months or More) Storage 1. Clean the exterior surfaces of the unit (including engine). 2. Change the Oil and Filter while the engine is still warm. 3. The fuel system must be completely emptied, or the gasoline must be treated with a stabilizer to prev ent deterioration. T o empty the fuel system, drai[...]
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16 53 58 56 29 59 38 37 28 36 33 39 35 24 2 27 23 21 1 25 22 10 3 13 15 19 18 17 11 7 4 30 9 8 31 32 50 49 45 48 43 46 47 44 42 51 55 34 52 63 64 62 41 57 60 61 40 54 20 39 39 34 12 X2 X2 X2 X10 X9 X2 X2 X10 X10 X4 X4 X4 30 X2 X4 26 X4 X4 X4 X4 14 X4 X4 6 5 X4 X4 X4 16 34 Base Unit V iew[...]
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Model #8221 & 8271 Part Numbers B ALLOON ITEM # P AR T # DESCRIPTION 8221 QTY . 8271 QTY . 1 720903 22 HP K OHLER ENGINE 1 - 1 720904 27 HP K OHLER ENGINE - 1 2 720483 OIL DRAIN V AL VE 1 1 3 720466 3/8" SQ. x 3" LG KEY 1 1 4 720450 P AINTED SKID FRAME 1 1 5 720599 3/4-10 x 4" LG HEA VY HEX CAP SCREW 4 4 6 720560 3/4-10 GRADE G L[...]
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18 Model #8221 & 8271 Part Numbers B ALLOON ITEM # P AR T # DESCRIPTION 8221 QTY . 8271 QTY . 49 720257 FLAPPER RET AINER 1 1 50 154 5/16-18 FEMALE THREADED KNOB 2 2 51 720214 P AINTED SWITCH PLA TE 1 1 52 720590 5/16-18 x 4" LG GRADE 8 BOL T 1 1 53 720408 SAFETY SWITCH WIRE ASSEMBL Y 1 1 54 701312 CLIP WIRE HARNESS 1 1 55 720402 12" [...]
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LITTLE WONDER ® DIVISION OF SCHILLER-PFEIFFER, INCORPORA TED 1028 STREET R O AD, P .O. BO X 38 SOUTHAMPTON, P A 18966 PHONE 877-596-6337 • F AX 215-357-8045 www .littlewonder .com Specifications, descriptions, and illustrati ve material in this literature are as accurate as kno wn at the time of publication, bu t are subject to change without no[...]