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Table of contents for the manual
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Page 1
© 2007 Little Wonder, Div. of Schiller-Pfeiffer Inc. All Rights Reserved. LITTLE WONDER ® Shr edding Models 8221 and 8271[...]
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1 Table of Contents Important Information A. Introduction On behalf of everyone at Little Wonder , we would like to thank you for your purchase of a Little Wonder Shredding TruckLoader. This professional debris handling machine was designed to the highest standards to ensure many hours of uninterrupted service. This manual provides the information [...]
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P/N 600602 Warning Label Caution: Thrown objects. Keep bystanders away. Always wear eye, ear and breathing protection. Be for e performing an y se rv ice or ma int e na nce , di sco n ne ct sp ark pl ug w ir e. Ma ke s ur e th rot t le is in STOP position. Rea d and und ers tan d the Owner s Man ual . Sto re you r Owne rs Man ual in a safe place. K[...]
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3 General Safety Rules 1. Read and understand manual. 2. Wear eye, hearing, and breathing protection, proper clothing and footwear. 3. While operating the machine, maintain a safe operating position, secure footing and good balance at all times. 4. Keep area clear of children, pets and bystanders. 5. Never attempt to use an incomplete machine or on[...]
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4 WARNING DANGER IF THE SHREDDING TRUCKLOADER IS USED IMPROPERLY OR SAFETY PRECAUTIONS ARE NOT FOLLOWED, THE USER RISKS SERIOUS INJURY TO THEMSELVES AND OTHERS. READ AND UNDERSTAND THE FOLLOWING BEFORE ATTEMPTING TO OPERATE THIS SHREDDING TRUCKLOADER. WARNING DANGER HANDLE FUEL WITH CARE. IT IS HIGHLY FLAMMABLE. FUELING A HOT ENGINE OR NEAR AN IGNI[...]
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5 B. Mounting the Shredding TruckLoader Frame (Figure #2) 1. There are four holes in the TruckLoader frame deck through which the unit can be secured to an appropriate mounting surface. For your convenience, (4) Bolts (64123-234) and (4) Nuts (64268-07) have been provided for the installation. 2. For the purpose of lifting your unit, two options ha[...]
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6 C. Mounting the Boom Arm Assembly to the Housing Boom Column (Figure #3) 1. Slide a Thrust Washer (720428) onto the shaft of the Boom Column Assembly. 2. Apply some #2 lithium based grease to the shaft of the Boom Column. 3. Install the Boom Arm Assembly (720285.17) onto the shaft of the Boom Column Assembly. 4. Slide a second Thrust Washer (7204[...]
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7 Knobs previously installed. E. Changing the direction of the Discharge Chute (Figure #4) 1. Loosen the Knobs (38524) by hand and, if needed, the Nuts (64229-03) with a 1/2” wrench. 2. Rotate the Discharge Chute to the desired position. 3. Retighten the Knobs by hand and the Nuts, if loosened, with the 1/2” wrench. F. Attaching the Hose Assemb[...]
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8 G. Attaching the Chain Loop Assembly to the Boom Arm Assembly (Figure #6) 1. Slip the threaded end of the Chain Loop Assembly (720290) through the hole found at the end of the Boom Arm Assembly (720285.17). 2. Once through, secure the Chain Loop Assembly with the Nut (64229-05). 3. The level position of the Hose Assembly to the Inlet Flange Assem[...]
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9 L. Discharge Extension Kit Assembly Instructions Contents Included in Kit: 1. Discharge Extension Hose (720436) 2. Hose Clamp (720388) Tools Needed: 1. 9/16” Box Wrench or Socket Wrench w/ 9/16” Socket 2. Socket Wrench w/ 3/8” Socket or Flat Head Screw Driver 3. Utility Knife (if required) 4. Heavy Duty Wire Cutters (if required) Disassembl[...]
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10 a) Turn off the engine and wait until all moving parts have come to a complete stop. b) Disconnect the spark plug wires from the spark plugs on the engine. c) Remove the Hose Assembly from the Inlet Flange Assembly. With this removed, open the Inlet Flapper and remove any debris that is clogging the housing. CAUTION SHOULD BE USED WHEN CLEARING [...]
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11 a. Gasoline/Alcohol blends: Gasohol (up to 10% ethyl alcohol, 90% unleaded gasoline by volume) is approved as a fuel for Kohler engines. Other gasoline/alcohol blends are not approved. b. Gasoline/Ether blends: Methyl Tertiary Butyl Ether (MTBE) and unleaded gasoline blends (up to a maximum of 15% MTBE by volume) are approved as a fuel for Kohle[...]
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12 Maintenance: A. Removing and Replacing the Fan and Talon Ring (Figure #7) 1. Disconnect the spark plug wires from the spark plugs on the engine. 2. Disconnect safety switch wire from engine. 3. Unbolt and Remove the Inlet Assembly from the face of the Housing. 4. Remove the bolt (64123-160) securing the Fan and Talon Ring to the crankshaft of th[...]
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13 B. Liner Replacement (Figure #7) 1. Complete Steps 1 thru 7 found in section A (Removing and Replacing the Fan and Talon Ring). 2. Unbolt and remove the hardware securing the Liner to the Housing. 3. Remove the Liner from the housing by wrapping it and pulling it through the front of the housing. 4. When installing the new Liner into the Housing[...]
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14 D. Heavy-Duty Air Cleaner 1. Every 250 hours of operation (more often under extremely dusty or dirty conditions), replace the main paper element and check inner element. Follow these steps. a) Unhook the two retaining clips and remove the end cap from the air cleaner housing. b) Pull the air cleaner element out of the housing. See Removing Eleme[...]
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15 Storage: A. Preparing for Long-Term (Two Months or More) Storage 1. Clean the exterior surfaces of the unit (including engine). 2. Change the Oil and Filter while the engine is still warm. 3. The fuel system must be completely emptied, or the gasoline must be treated with a stabilizer to prevent deterioration. To empty the fuel system, drain the[...]
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16 53 58 56 29 59 38 37 28 36 33 39 35 24 2 27 23 21 1 25 22 10 3 13 15 19 18 17 11 7 4 10 9 8 31 32 50 49 45 48 43 34 47 44 42 51 55 34 52 63 64 62 41 57 60 61 40 54 20 39 39 34 12 X2 X2 X2 X1 0 X9 X2 X2 X1 0 X1 0 X4 X4 X4 10 X2 X4 26 X4 X4 X4 X4 14 X4 X4 6 5 X4 X4 X4 16 34 81 77 30 Base Unit View[...]
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Model #8221 & 8271 Part Numbers BALLOON ITEM # PART # DESCRIPTION 8221 QTY. 8271 QTY. 1 720903 22 HP KOHLER ENGINE 1 - 1 720904 27 HP KOHLER ENGINE - 1 2 720483 OIL DRAIN VALVE 1 1 3 64163-34 3/8” SQ. x 3” LG KEY 1 1 4 720451.17 PAINTED SKID FRAME 1 1 5 64123-234 3/4-10 x 4” LG HEAVY HEX CAP SCREW 4 4 6 64268-07 3/4-10 GRADE G LOCK FLANGE[...]
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18 Model #8221 & 8271 Part Numbers BALLOON ITEM # PART # DESCRIPTION 8221 QTY. 8271 QTY. 49 720258.10 FLAPPER RETAINER 1 1 50 154 5/16-18 FEMALE THREADED KNOB 2 2 51 720234.17 PAINTED SWITCH PLATE 1 1 52 90-0532 5/16-18 x 4” LG GRADE 8 BOLT 1 1 53 720482 SAFETY SWITCH WIRE ASSEMBLY 1 1 54 48228-3A CLIP WIRE HARNESS 1 1 55 720377.17 12” INLE[...]
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LITTLE WONDER ® DIVISION OF SCHILLER GROUNDS CARE, INC. 1028 STREET ROAD, P.O. BOX 38 SOUTHAMPTON, PA 18966 PHONE 877-596-6337 • FAX 215-357-8045 www.littlewonder.com Specifications, descriptions, and illustrative material in this literature are as accurate as known at the time of publication, but are subject to change without notice[...]